Milling Equipment
Laboratory Disc Cup Vibratory Mill for Sample Grinding
Item Number : KT-DVM
Price varies based on specs and customizations
- Maximum injection size
- <15 mm
- Sample particle size range
- <20um
- Batch effective processing capacity
- 15-500ml
- Grinding disc speed
- 1500 r/min
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Introduction
The vibrating disc mill is a versatile laboratory equipment used for non-destructive crushing and fine grinding of various materials. It employs a high-speed circular motion to squeeze, collide, and rub samples, enabling rapid preparation of analytical-grade samples with particle sizes ranging from 15 mm to 20 microns. The mill supports dry, wet, cryogenic, vacuum, and inert gas protection grinding, ensuring sample purity. Its high load capacity, smooth operation, and short screening time make it ideal for processing medium-hard, hard, brittle, fibrous, and elastic materials.
Detail & Parts
Applications
Vibrating disc mills and basket mills are widely used in various industries for sample preparation and material processing. Their main application areas include:
- Materials science: Sample preparation for X-ray diffraction (XRD), X-ray fluorescence (XRF), scanning electron microscopy (SEM), transmission electron microscopy (TEM), and other analytical techniques.
- Pharmaceuticals: Grinding of active pharmaceutical ingredients (APIs), excipients, and other pharmaceutical materials.
- Food processing: Grinding of spices, herbs, nuts, and other food products.
- Chemicals:Grinding of catalysts, pigments, dyes, and other chemical compounds.
- Electronics: Grinding of electronic waste, printed circuit boards (PCBs), and other electronic materials.
- Mining and metallurgy: Grinding of ores, minerals, and other mining materials.
- Environmental science: Sample preparation for soil, sediment, and other environmental analysis.
Features
The vibrating disc mill is a versatile piece of laboratory equipment that can be used for a variety of applications. Some of its key features include:
- High load capacity: The vibrating disc mill can handle large sample sizes, making it ideal for processing bulk materials.
- Extremely smooth operation and short screening time: The mill's smooth operation and short screening time make it efficient and easy to use.
- High separation efficiency: The mill's high separation efficiency ensures that the desired particle size is achieved.
- Wear-free and maintenance-free drives: The mill's drives are wear-free and maintenance-free, reducing downtime and maintenance costs.
Principle
A disc vibratory mill pulverizes materials through a process of high-speed circular motion. The sample, placed within a grinding disc kit, is subjected to intense squeezing, collision, and rubbing. This action effectively reduces the particle size of the sample, yielding analytical fineness and purity in a short timeframe (typically 3-5 minutes). The mill supports various grinding methods, including dry grinding, wet grinding, cryogenic grinding, vacuum grinding, and inert gas protection grinding.
Advantages
- High load capacity
- Extremely smooth operation and short screening time
- High separation efficiency
- The drives operate wear-free and require no maintenance
- More Power & Lifetime
- Various Capacity & Excellent Efficiency
Technical specifications
| Model | KT-DVM300 | KT-DVM600 |
| Maximum injection size | <15 mm | <15 mm |
| Sample particle size range | <20 um | <20 um |
| Batch effective processing volume | 15-250 ml | 15-500 ml |
| Grinding disc speed | 1500 r/min | 1500 r/min |
| Vacuum/inert protection grinding | support | support |
| Movement mode | circular movement | circular movement |
| Time setting | 9999min | 9999min |
| Number of grinding discs | 1 | 1 |
| Grinding disc volume | 50ml | 100ml | 250ml | 100ml | 250ml | 500ml |
| Grinding disc material | tungsten carbide | zirconia | agate | stainless steel, etc. | tungsten carbide | zirconia | agate | stainless steel, etc. |
| Grinding method | dry grinding | wet grinding | dry grinding | wet grinding |
| Electrical description | 380V, 50-60Hz, 1.5KW | 380V, 50-60Hz, 1.5KW |
| Power port | European standard | American standard | British standard | Australian standard, etc. | European standard | American standard | British standard | Australian standard, etc. |
| Net weight | 218kg | 228kg |
| Dimensions (W*D*H) | 780*650*1080mm | 780*650*1080mm |
| Protection class | IP65 | IP65 |
| Standard | CE | CE |
| Additional configurations can be added | cryogenic liquid nitrogen cooling | touch operating system | grinding disc temperature and pressure monitoring | cryogenic liquid nitrogen cooling | touch operating system | grinding disc temperature and pressure monitoring |
Warnings
Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.
Designed for You
KinTek provide deep custom made service and equipment to worldwide customers, our specialized teamwork and rich experienced engineers are capable to undertake the custom tailoring hardware and software equipment requirements, and help our customer to build up the exclusive and personalized equipment and solution!
Would you please drop your ideas to us, our engineers are ready for you now!
4.8
out of
5
The vibratory grinder is a lifesaver for our lab. It quickly grinds small pieces to the right size.
4.9
out of
5
This lab mill is a game-changer. It's efficient, quiet, and produces consistent results.
4.7
out of
5
This machine is a workhorse. It's been running smoothly for months without any issues.
5.0
out of
5
I'm impressed with the build quality and performance of this vibratory mill. It's a great value for the price.
4.6
out of
5
The programmable milling segment is a lifesaver. It allows me to customize the grinding process to my specific needs.
4.8
out of
5
The safety mechanism is a great feature. It gives me peace of mind knowing that the machine will automatically shut off if there's a problem.
5.0
out of
5
The LCD control panel is easy to use and informative. It provides all the necessary information at a glance.
4.9
out of
5
This mill is a breeze to clean and maintain. It saves me valuable time and effort.
4.7
out of
5
The customized power supply is a nice touch. It allows me to use the machine anywhere in the world.
5.0
out of
5
The grinding jars and sun wheel are made of high-quality materials. They're durable and long-lasting.
4.8
out of
5
The impact and friction principle of this mill produces excellent results. My samples are always evenly ground.
4.7
out of
5
The multiple grinding bowls are a great feature. They allow me to grind different samples simultaneously.
5.0
out of
5
The cryogenic grinding option is a game-changer for my research. It allows me to grind samples at extremely low temperatures.
4.9
out of
5
The LED lighting and observation window are helpful features. They allow me to monitor the grinding process closely.
4.8
out of
5
The high load capacity and short screening time make this mill a valuable asset to my lab.
4.7
out of
5
The wear-free drives and maintenance-free operation save me time and money.
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