Laboratory High Throughput Tissue Grinding Mill Grinder

Introduction

High-throughput tissue grinder KT-MT is a high-quality small high-throughput tissue grinder, equipped with 24 2ml or 48 2ml cell wall breaking adapters and ball grinding tanks, the product can be used in food, medical, biological, metallurgy Sample crushing, grinding, mixing, homogenization, and cell wall breaking in the fields of chemical, chemical, and environmental protection are widely used in DNA, RNA, and protein extraction. The product conforms to ergonomic design, desktop visual operation, and adopts frequency conversion LCD control system Realize multiple functions such as speed regulation, timing, intermittent grinding, etc., 3000 times per minute high-frequency three-dimensional vibration, so K-MT has many advantages such as comprehensive functions, short processing time, good sampling effect, low noise, stable operation, and simple operation.

• Processing principle: impact force
• Application Sample Characteristics: Hard | Low to medium hardness | Brittle | Dry or wet | Fibrous | Elastic | Sticky
• Processing Type: Grinding | Blending | Cell Disruption | Homogenization
• Main functions: continuous and intermittent operation | variable speed operation | timing | power failure memory | temperature monitoring | liquid nitrogen port | condensate port | Double-layer PC sound-proof and visible flip cover | low-temperature grinding stainless steel inner cavity | sound-proof and heat-dissipating

Applications

The High Throughput Tissue Grinder is a versatile laboratory equipment designed for grinding and homogenizing a wide range of materials, including wet, soft, brittle, elastic, hard, dry, and fibrous substances. Its applications span across various sectors, particularly in research and development environments where precise and efficient material processing is crucial.

• Material Science Research: Ideal for researchers studying the properties of various materials, helping in the preparation of samples for analysis by reducing them to fine particles.
• Pharmaceutical Industry: Used in the grinding of pharmaceutical ingredients to ensure uniform particle size, which is critical for drug efficacy and stability.
• Food and Beverage Industry: Essential for the homogenization of food products, enhancing the texture and consistency of food items.
• Environmental Testing: Employed in the preparation of soil and other environmental samples for analysis, aiding in the assessment of environmental health.
• Academic Research: Widely used in university labs for educational and research purposes, facilitating hands-on learning and experimentation.
• Government Testing Facilities: Supports the rigorous testing and analysis of materials in government-run laboratories, ensuring compliance with safety and quality standards.
• Pilot Plants: Helps in the development and testing of new products and processes on a small scale before full-scale production.

Advantages

The High Throughput Tissue Grinder offers a multitude of advantages that enhance laboratory efficiency and productivity. Key benefits include:

• Increased Productivity: The grinder optimizes particle size and increases throughput, significantly boosting productivity in sample preparation.
• Decreased Wear on Equipment: The design reduces wear and tear on grinding equipment, extending the lifespan of the machinery.
• Separation of Composite Materials: It facilitates the separation of composite materials within the mill, enhancing the purity of the final product.
• Higher Production Rate: With its advanced technology, the grinder achieves a higher production rate compared to traditional methods.
• Lower Energy Consumption: It operates with lower energy consumption, making it an eco-friendly choice for laboratories.
• Fine Particle Size: The grinder produces a fine particle size, which is crucial for many analytical and research applications.
• Uniform Particle Distribution: It ensures a more uniform particle distribution, improving the consistency and quality of the ground material.
• Lower Grinding Cost: The overall grinding cost is reduced, making it a cost-effective solution for sample preparation.
• Improved Pouring Properties: Finely ground materials improve pouring properties, enhancing the usability of the samples in various applications.
• Simplicity of Maintenance: Easy maintenance that can be performed by operators without specialized assistance, reducing downtime.
• Excellent OEE: The grinder boasts very reduced downtimes for cleaning and maintenance, contributing to its high Overall Equipment Effectiveness.
• Highest Reduction of Production Time: Significantly reduces production time by up to 50% compared to traditional mills, enhancing laboratory workflow efficiency.
• More Power & Lifetime: The vibratory head is driven by a universal shaft, delivering more power to the grinding bowls and optimizing motor life.
• Size Reduction to 2 Microns and Below: Achieves ultra-fine grinding, crucial for detailed analysis and research.
• Automatic Control System: Features an automatic control system for precise and consistent grinding operations.
• Easy to Disassemble and Clean: Quick coupling installation allows for easy disassembly and cleaning, maintaining hygiene and operational efficiency.
• Small Footprint: Efficient space utilization with a compact design, ideal for laboratories with limited space.
• No Risk of Contamination: Ensures no risk of contamination during the grinding process, crucial for maintaining sample integrity.

Features

The High Throughput Tissue Grinder is a versatile and efficient laboratory tool designed for processing a wide range of materials, from soft and brittle to hard and fibrous. This equipment is particularly beneficial for research environments such as pilot plants, university labs, and government testing facilities, where precision and efficiency are paramount. Here are the key features that enhance its utility and performance:

• High Processing Capacity: Capable of processing 50-150 pounds per hour, depending on the material type, this grinder ensures high throughput in laboratory settings.
• Customizable Product Size: The size of the ground material can be adjusted according to the choice of screen size and hammer speed, grinding materials down to under 1mm.
• Robust Motor and Drive System: Powered by a 1.5kW electric motor via vee-belts, the grinder delivers more power to the grinding bowls, optimizing motor life and enhancing the grinding efficiency.
• Multiple Grinding Bowls: The ability to install one to four grinding bowls with different capacities allows for a maximum total of 1600 grams of samples, catering to various research needs.
• Versatile Application: Suitable for grinding or homogenizing a variety of materials, including wet, soft, brittle, elastic, hard, dry, and fibrous substances.
• Advanced Grinding Technology: Utilizes a unique working principle where the motor drives the rotating shaft to generate centrifugal force, causing the bowl puck and ring to hit, squeeze, and grind the sample effectively.
• No Risk of Contamination: Features easy disassembly and cleaning with quick couplings, ensuring no contamination during the grinding process.
• Compact Design: Efficient space utilization with a small footprint, making it ideal for labs with limited space.
• Plug and Play: No additional installation required, simplifying setup and operation.
• Custom Design Options: Available for specific research needs, ensuring the equipment meets the exact requirements of your laboratory.

These features collectively make the High Throughput Tissue Grinder an indispensable tool for laboratories requiring efficient, precise, and versatile material processing capabilities.

Detail & Parts

Technical specifications

Warnings

Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.

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