Products Sample Preparation Milling Equipment High Throughput Tissue Grinder
High Throughput Tissue Grinder

Milling Equipment

High Throughput Tissue Grinder

Item Number : KT-MT

Price varies based on specs and customizations


Maximum injection size
<10 mm
Sample particle size range
0.1-20um
Movement frequency
3000 times/min
Number of ball mill jars
2
ISO & CE icon

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Introduction

High-throughput tissue grinder KT-MT is a high-quality small high-throughput tissue grinder, equipped with 24 2ml or 48 2ml cell wall breaking adapters and ball grinding tanks, the product can be used in food, medical, biological, metallurgy Sample crushing, grinding, mixing, homogenization, and cell wall breaking in the fields of chemical, chemical, and environmental protection are widely used in DNA, RNA, and protein extraction. The product conforms to ergonomic design, desktop visual operation, and adopts frequency conversion LCD control system Realize multiple functions such as speed regulation, timing, intermittent grinding, etc., 3000 times per minute high-frequency three-dimensional vibration, so K-MT has many advantages such as comprehensive functions, short processing time, good sampling effect, low noise, stable operation, and simple operation.

  • Processing principle: impact force
  • Application Sample Characteristics: Hard | Low to medium hardness | Brittle | Dry or wet | Fibrous | Elastic | Sticky
  • Processing Type: Grinding | Blending | Cell Disruption | Homogenization
  • Main functions: continuous and intermittent operation | variable speed operation | timing | power failure memory | temperature monitoring | liquid nitrogen port | condensate port | Double-layer PC sound-proof and visible flip cover | low-temperature grinding stainless steel inner cavity | sound-proof and heat-dissipating

Applications

The High Throughput Tissue Grinder is a versatile laboratory equipment designed for grinding and homogenizing a wide range of materials, including wet, soft, brittle, elastic, hard, dry, and fibrous substances. Its applications span across various sectors, particularly in research and development environments where precise and efficient material processing is crucial.

  • Material Science Research: Ideal for researchers studying the properties of various materials, helping in the preparation of samples for analysis by reducing them to fine particles.
  • Pharmaceutical Industry: Used in the grinding of pharmaceutical ingredients to ensure uniform particle size, which is critical for drug efficacy and stability.
  • Food and Beverage Industry: Essential for the homogenization of food products, enhancing the texture and consistency of food items.
  • Environmental Testing: Employed in the preparation of soil and other environmental samples for analysis, aiding in the assessment of environmental health.
  • Academic Research: Widely used in university labs for educational and research purposes, facilitating hands-on learning and experimentation.
  • Government Testing Facilities: Supports the rigorous testing and analysis of materials in government-run laboratories, ensuring compliance with safety and quality standards.
  • Pilot Plants: Helps in the development and testing of new products and processes on a small scale before full-scale production.

Advantages

The High Throughput Tissue Grinder offers a multitude of advantages that enhance laboratory efficiency and productivity. Key benefits include:

  • Increased Productivity: The grinder optimizes particle size and increases throughput, significantly boosting productivity in sample preparation.
  • Decreased Wear on Equipment: The design reduces wear and tear on grinding equipment, extending the lifespan of the machinery.
  • Separation of Composite Materials: It facilitates the separation of composite materials within the mill, enhancing the purity of the final product.
  • Higher Production Rate: With its advanced technology, the grinder achieves a higher production rate compared to traditional methods.
  • Lower Energy Consumption: It operates with lower energy consumption, making it an eco-friendly choice for laboratories.
  • Fine Particle Size: The grinder produces a fine particle size, which is crucial for many analytical and research applications.
  • Uniform Particle Distribution: It ensures a more uniform particle distribution, improving the consistency and quality of the ground material.
  • Lower Grinding Cost: The overall grinding cost is reduced, making it a cost-effective solution for sample preparation.
  • Improved Pouring Properties: Finely ground materials improve pouring properties, enhancing the usability of the samples in various applications.
  • Simplicity of Maintenance: Easy maintenance that can be performed by operators without specialized assistance, reducing downtime.
  • Excellent OEE: The grinder boasts very reduced downtimes for cleaning and maintenance, contributing to its high Overall Equipment Effectiveness.
  • Highest Reduction of Production Time: Significantly reduces production time by up to 50% compared to traditional mills, enhancing laboratory workflow efficiency.
  • More Power & Lifetime: The vibratory head is driven by a universal shaft, delivering more power to the grinding bowls and optimizing motor life.
  • Size Reduction to 2 Microns and Below: Achieves ultra-fine grinding, crucial for detailed analysis and research.
  • Automatic Control System: Features an automatic control system for precise and consistent grinding operations.
  • Easy to Disassemble and Clean: Quick coupling installation allows for easy disassembly and cleaning, maintaining hygiene and operational efficiency.
  • Small Footprint: Efficient space utilization with a compact design, ideal for laboratories with limited space.
  • No Risk of Contamination: Ensures no risk of contamination during the grinding process, crucial for maintaining sample integrity.

Features

The High Throughput Tissue Grinder is a versatile and efficient laboratory tool designed for processing a wide range of materials, from soft and brittle to hard and fibrous. This equipment is particularly beneficial for research environments such as pilot plants, university labs, and government testing facilities, where precision and efficiency are paramount. Here are the key features that enhance its utility and performance:

  • High Processing Capacity: Capable of processing 50-150 pounds per hour, depending on the material type, this grinder ensures high throughput in laboratory settings.
  • Customizable Product Size: The size of the ground material can be adjusted according to the choice of screen size and hammer speed, grinding materials down to under 1mm.
  • Robust Motor and Drive System: Powered by a 1.5kW electric motor via vee-belts, the grinder delivers more power to the grinding bowls, optimizing motor life and enhancing the grinding efficiency.
  • Multiple Grinding Bowls: The ability to install one to four grinding bowls with different capacities allows for a maximum total of 1600 grams of samples, catering to various research needs.
  • Versatile Application: Suitable for grinding or homogenizing a variety of materials, including wet, soft, brittle, elastic, hard, dry, and fibrous substances.
  • Advanced Grinding Technology: Utilizes a unique working principle where the motor drives the rotating shaft to generate centrifugal force, causing the bowl puck and ring to hit, squeeze, and grind the sample effectively.
  • No Risk of Contamination: Features easy disassembly and cleaning with quick couplings, ensuring no contamination during the grinding process.
  • Compact Design: Efficient space utilization with a small footprint, making it ideal for labs with limited space.
  • Plug and Play: No additional installation required, simplifying setup and operation.
  • Custom Design Options: Available for specific research needs, ensuring the equipment meets the exact requirements of your laboratory.

These features collectively make the High Throughput Tissue Grinder an indispensable tool for laboratories requiring efficient, precise, and versatile material processing capabilities.

Detail & Parts

High Throughput Tissue Grinder Details

High Throughput Tissue Grinder Details

High Throughput Tissue Grinder Details

Technical specifications

Model K-MT24 K-MT48
Recommended maximum injection size < 10mm < 10mm
Sample particle size range 0.1-20um 0.1-20um
Grinding method dry grinding | wet grinding | low temperature grinding dry grinding | wet grinding | low temperature grinding
Number of ball mill jars 2 2
Range of motion 35mm 55mm
Movement mode 8-track high-frequency three-dimensional movement 8-track high-frequency three-dimensional movement
Vibration frequency 3000 times/min 3000 times/min
Control mode LCD screen frequency conversion control LCD screen frequency conversion control
Time setting 99:99:99(h:m:s) 99:99:99(h:m:s)
Ball mill material Zirconia | Tungsten Carbide | Stainless Steel | PTFE Optional Zirconia | Tungsten Carbide | Stainless Steel | PTFE Optional
Ball mill jar volume 15mlX2 | 25mlX2 | 50mlX2 15mlX2 | 25mlX2 | 50mlX2
Grinding carrier type ball mill jar | cell disruption adapter ball mill jar | cell disruption adapter
Grinding ball size 0.1-25m optional 0.1-25m optional
Configurable centrifuge tube volume 0.2ml | 0.5ml | 2ml | 5ml etc. 0.2ml | 0.5ml | 2ml | 5ml etc.
Cell breaking adapter 0.2-2ml X 24 | 5-15ml X 8 0.2-2ml X 48 | 5-15ml X 8
Adapter material PC | MC PC | MC
Centrifuge tube material EP EP
Electrical description 200-240V AC,50-60Hz,150W 200-240V AC,50-60Hz,200W
Power port National Standard | European Standard | American Standard | British Standard, etc. National Standard | European Standard | American Standard | British Standard, etc.
Net weight 28kg 32kg
Dimensions (length, width and height) 380*480*350mm 380*480*350mm
Protection class IP65 IP65
Standard CE CE
Noise description <60dB <60dB

Warnings

Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.

Designed for You

KinTek provide deep custom made service and equipment to worldwide customers, our specialized teamwork and rich experienced engineers are capable to undertake the custom tailoring hardware and software equipment requirements, and help our customer to build up the exclusive and personalized equipment and solution!

Would you please drop your ideas to us, our engineers are ready for you now!

FAQ

What Is The Difference Between Cryogenic And Conventional Grinding Processes?

Conventional grinding processes use high-powered mills to grind materials into small particles, typically producing 10 to 30 mesh material. This method is relatively inexpensive but has a lower practical limit of producing 40 mesh material. Cryogenic grinding, on the other hand, involves grinding at very low temperatures, which is beneficial for heat-sensitive materials and can achieve finer particle sizes without the heat and shear issues associated with conventional methods.

How Does The Multiple Grinding Bowls Design Benefit The Grinding Process?

The multiple grinding bowls design allows for testing up to four different materials simultaneously, significantly improving efficiency. Users can choose the number of grinding bowls from one to four based on their specific needs.

What Is Milling Equipment Used For?

Milling equipment is used for the precise shaping, sizing, and finishing of various materials. It is commonly employed in manufacturing processes to remove excess material, create complex shapes, and achieve tight tolerances. Milling machines are versatile tools capable of performing tasks such as cutting, drilling, boring, and contouring.

What Are The Different Types Of Milling Equipment?

There are several types of milling equipment, including vertical milling machines, horizontal milling machines, and gantry milling machines. Vertical milling machines have a vertically oriented spindle that moves the cutting tool up and down. Horizontal milling machines have a horizontally oriented spindle and are typically used for larger, heavy-duty applications. Gantry milling machines have a bridge-like structure that supports the spindle and allows for precise movement in multiple directions.

What Materials Can Be Processed Using Milling Equipment?

Milling equipment can process a wide range of materials, including metals, plastics, composites, and wood. Common metals processed using milling machines include steel, aluminum, brass, and titanium. Plastics such as acrylic, PVC, and nylon can also be milled. Additionally, milling equipment can shape and finish composite materials like carbon fiber and fiberglass, as well as wood and other organic materials.

How Does Milling Equipment Work?

Milling equipment operates by rotating a cutting tool, typically a multi-point cutter, against the workpiece. The cutting tool removes material from the workpiece as it moves along various axes. The movement of the cutting tool and the workpiece can be controlled manually or through computer numerical control (CNC) systems. The cutting tool may have different geometries, such as end mills, ball mills, or face mills, depending on the desired outcome. The precise control of the cutting tool's movement allows for the creation of intricate shapes, precise dimensions, and smooth surface finishes.

What Are The Advantages Of Using Milling Equipment?

Milling equipment offers several advantages in manufacturing processes. Firstly, it allows for the precise removal of excess material, resulting in accurate and consistent part dimensions. Secondly, milling machines can create complex shapes and features that would be challenging or impossible to achieve using other methods. Thirdly, milling equipment provides high productivity, as it can remove material quickly and efficiently. Additionally, modern CNC milling machines offer automation and programming capabilities, reducing manual labor and increasing efficiency. Lastly, milling equipment provides versatility, as it can be used for a wide range of materials and applications.

What Factors Should Be Considered When Selecting Milling Equipment?

Several factors should be considered when selecting milling equipment. These include the required machining capabilities, such as the size and complexity of the parts to be produced, as well as the desired precision and surface finish. The type of material to be processed is also crucial, as different milling machines may be better suited for specific materials. Other factors to consider include the available workspace, the required spindle speed and power, the availability of tooling and accessories, as well as the budget and maintenance requirements. It is important to choose milling equipment that aligns with the specific machining needs and production goals to ensure optimal performance and cost-effectiveness.
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4.8

out of

5

KINTEK's High Throughput Tissue Grinder is a lifesaver! The machine's speed, accuracy, and ease of use have transformed our lab's workflow. Highly recommended!

Sophia Tadd

4.7

out of

5

The High Throughput Tissue Grinder from KINTEK is a great investment. It's a versatile machine that handles various sample types and consistently delivers exceptional results.

Elijah Graham

4.9

out of

5

I'm thrilled with the KINTEK High Throughput Tissue Grinder. It's a user-friendly machine that integrates seamlessly into our lab setup. The results have been consistently impressive.

Isabella Griffiths

4.6

out of

5

KINTEK's High Throughput Tissue Grinder is a solid choice for labs seeking efficiency and accuracy. The machine's intuitive interface and reliable performance make it a valuable asset.

Oliver Hughes

4.8

out of

5

The High Throughput Tissue Grinder from KINTEK has exceeded our expectations. Its speed and precision have significantly improved our sample processing times, leading to increased productivity.

Amelia Williams

4.7

out of

5

I highly recommend the KINTEK High Throughput Tissue Grinder. It's a robust machine that handles challenging samples with ease. The quality of the results is outstanding.

Jack Cooper

4.9

out of

5

KINTEK's High Throughput Tissue Grinder is a game-changer. Its advanced technology and user-friendly design make it an indispensable tool in our lab. The results are always precise and consistent.

Olivia Bennett

4.6

out of

5

We're delighted with the KINTEK High Throughput Tissue Grinder. It has streamlined our sample processing workflow, reducing turnaround times significantly. The machine's durability and reliability are exceptional.

William Jones

4.8

out of

5

The High Throughput Tissue Grinder from KINTEK is a worthwhile investment. It's a versatile machine that accommodates various sample types and delivers consistent, high-quality results. Highly recommended!

Isabella Garcia

4.7

out of

5

KINTEK's High Throughput Tissue Grinder is an excellent choice for labs seeking efficiency and accuracy. The machine's user-friendly interface and reliable performance make it a valuable asset.

Ethan Martinez

4.9

out of

5

I'm thoroughly impressed with the KINTEK High Throughput Tissue Grinder. It's a robust machine that handles challenging samples with ease. The quality of the results is outstanding.

Harper Rodriguez

4.6

out of

5

We're delighted with the KINTEK High Throughput Tissue Grinder. It has streamlined our sample processing workflow, reducing turnaround times significantly. The machine's durability and reliability are exceptional.

Ava Smith

4.8

out of

5

The High Throughput Tissue Grinder from KINTEK is a worthwhile investment. It's a versatile machine that accommodates various sample types and delivers consistent, high-quality results. Highly recommended!

Liam Brown

4.7

out of

5

KINTEK's High Throughput Tissue Grinder is an excellent choice for labs seeking efficiency and accuracy. The machine's user-friendly interface and reliable performance make it a valuable asset.

Sophia Davis

4.9

out of

5

I'm thoroughly impressed with the KINTEK High Throughput Tissue Grinder. It's a robust machine that handles challenging samples with ease. The quality of the results is outstanding.

Elijah Wilson

4.6

out of

5

We're delighted with the KINTEK High Throughput Tissue Grinder. It has streamlined our sample processing workflow, reducing turnaround times significantly. The machine's durability and reliability are exceptional.

Isabella Moore

4.8

out of

5

The High Throughput Tissue Grinder from KINTEK is a worthwhile investment. It's a versatile machine that accommodates various sample types and delivers consistent, high-quality results. Highly recommended!

Oliver Taylor

4.7

out of

5

KINTEK's High Throughput Tissue Grinder is an excellent choice for labs seeking efficiency and accuracy. The machine's user-friendly interface and reliable performance make it a valuable asset.

Amelia White

4.9

out of

5

I'm thoroughly impressed with the KINTEK High Throughput Tissue Grinder. It's a robust machine that handles challenging samples with ease. The quality of the results is outstanding.

Jack Green

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