Name: Laboratory Ten-Body Horizontal Jar Mill for Lab Use
Brand: Kintek Solution
SKU: KT-HJM10
Rating: 4.8 (12 reviews)

Principle

The Ten-Body Horizontal Jar Mill operates by utilizing a horizontal tubular grinding chamber with an agitator shaft at its center. This shaft features agitator disks that transfer energy to the fluid, facilitating shearing of the product by the media's surface. The media is uniformly distributed, minimizing physical attrition and optimizing wet grinding efficiency.

Introduction

The Ten-body horizontal jar mill can be used with 10 ball mill pots with a volume of 3000ml or less. It adopts frequency conversion control to realize timing, constant speed, direction change, overload protection and other functions. At the same time, it has the functions of electric control of rubber roller movement, quick connection and replacement of rubber rollers, and is equipped with panoramic PE protective cover.

Details of Ten-body horizontal jar mill

Applications

The Ten-Body Horizontal Jar Mill is a versatile piece of laboratory equipment designed for fine grinding and dispersion of materials in various industries. This mill is particularly effective in wet grinding processes, offering high efficiency and consistent results. Its applications span across several sectors where precise particle size reduction and dispersion are critical.

Paint and Ink Production: Ideal for pilot production and large-scale manufacturing of paints and inks, ensuring uniform particle dispersion and high-quality end products.
Adhesive Manufacturing: Used in the grinding and dispersion of adhesive components, enhancing the consistency and performance of adhesives.
Color Paste Production: Essential in the production of color pastes, providing fine particle sizes and vibrant colors.
Chemical Processing: Widely used in chemical industries for grinding and dispersion processes, contributing to the production of fine chemicals and pharmaceuticals.
Coatings Industry: Helps in the production of high-quality coatings with excellent gloss and durability.
Dye Manufacturing: Effective in the dispersion of dyes, leading to improved color strength and application properties.
Photographic Materials: Utilized in the preparation of materials used in photography, ensuring precise particle sizes and uniform dispersion.
Medicine Production: Supports the grinding of pharmaceutical ingredients, aiding in the development of medicines with controlled release properties.

These applications highlight the horizontal jar mill's role in enhancing product quality and efficiency across diverse industries, making it a valuable asset in modern manufacturing processes.

Features of Ten-Body Horizontal Jar Mill

The Ten-Body Horizontal Jar Mill is a specialized piece of laboratory equipment designed for efficient wet grinding processes. This mill stands out for its ability to handle small to medium-sized media, ensuring minimal product loss and high color strength. The horizontal configuration of the mill allows for a more uniform distribution of media and reduces physical attrition, leading to a cleaner and more controlled milling process. Here are the key features that make the Ten-Body Horizontal Jar Mill a valuable asset in laboratory settings:

Highly Efficient Media Utilization: The horizontal design allows for the use of media as small as 0.25 mm, maximizing the grinding efficiency and reducing raw material costs by about 5%.
Reduced Process Time: Capable of reducing process time by up to 300%, this mill ensures rapid and effective grinding, ideal for laboratories where time efficiency is crucial.
Minimal Contamination and Easy Clean-up: The design minimizes contamination and solvent loss, making clean-up and maintenance straightforward and less frequent.
Consistent and Predictable Performance: With relatively low operation and maintenance requirements, the mill delivers consistent results, making it reliable for repetitive and precise grinding tasks.
Versatile Jar Compatibility: The mill can accommodate jars of various sizes, from small to large, and can be enhanced with a third roller to double its capacity, making it adaptable to different grinding conditions and volumes.

These features not only enhance the efficiency and effectiveness of the grinding process but also contribute to cost savings and ease of operation in laboratory environments.

Functions

Continuous grinding
Intermittent grinding
Alternate grinding
Emergency stop, timing
Overload and dangerous operation protection
cooling

Advantages

The Ten-Body Horizontal Jar Mill offers a range of advantages that make it an ideal choice for various wet grinding applications. Here are some of the key benefits:

High Efficiency in Media Utilization: The mill is designed to use media as small as 0.25 mm and as large as 2 mm, ensuring highly efficient grinding with minimal waste.
Reduced Product Loss: With its advanced design, the horizontal jar mill significantly reduces product loss during the milling process.
Enhanced Product Quality: It provides maximum color strength, gloss durability, and yield, improving the overall quality of the final product.
Time and Cost Savings: The process time can be reduced by up to 300%, and raw material costs can be decreased by about 5%, leading to substantial operational savings.
Minimal Contamination and Maintenance: The mill resists abrasion and has relatively low operation, control, and maintenance requirements, ensuring minimal contamination and easy clean-up.
Versatile Material Compatibility: The milling jars are available in various materials including carbon steel, stainless steel, ceramic, and lined options, accommodating a wide range of applications.
Flexible Operation: The jar rolling mill features variable speed drives and can accommodate different sizes of jars, adapting to various grinding conditions and capacities.
Advanced Grinding Mechanism: Utilizing a bead mill grinding and dispersing principle, the horizontal mill ensures high efficiency, strong work continuity, and less pollution.
Simplified Maintenance: With fewer major milling components, the colloid mill chamber is easy to maintain and reconfigure for different applications, reducing downtime and maintenance costs.

These advantages highlight the Ten-Body Horizontal Jar Mill's suitability for achieving precise, efficient, and cost-effective wet grinding in a laboratory setting.

Technical specifications

Processing principle	Friction
Application sample features	Fine \| Medium to low hardness \| Brittle \| Dry or low viscous
Processing type	Grinding \| mixing
Maximum injection size	< 5 mm
Sample particle size range	1-20um
Number of ball mill jars	10
The largest ball milling tank volume available	3000ml
Available minimum milling jar volume	250ml
Ball mill tank optional material	Zirconia \| Tungsten Carbide \| Agate \| Nylon Stainless Steel \| Polyurethane etc...
Grinding media optional type	Spherical \| Cylindrical
Grinding ball optional material	Zirconia \| Tungsten Carbide Agate \| Stainless Steel \| Corundum
Grinding method	dry grinding \| wet grinding
Number of rubber rollers:	6 sticks
Rubber roller speed	900 r/min
Rubber roller cover material	Polyurethane
Rubber roller movement method	electric control
net weight	165kg
Dimensions	1330670740mm
Protection class:	IP65
standard	CE

Warnings

Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.

Designed for You

KinTek provide deep custom made service and equipment to worldwide customers, our specialized teamwork and rich experienced engineers are capable to undertake the custom tailoring hardware and software equipment requirements, and help our customer to build up the exclusive and personalized equipment and solution!

Would you please drop your ideas to us, our engineers are ready for you now!

FAQ

What Is A Laboratory Ball Mill?

A laboratory ball mill is a type of grinder used to grind materials into fine powder. It consists of a rotating jar filled with balls, usually made of steel or ceramic, that grind the material as the jar rotates. It is ideal for grinding a wide range of materials, including chemicals, ceramics, glass, and minerals.

How Does The Horizontal Orientation Of The Ten-Body Horizontal Jar Mill Benefit The Grinding Process?

The horizontal orientation allows for a more uniform grinding action as the jars rotate on a horizontal axis, ensuring that the materials are evenly mixed and ground. This setup helps in achieving a consistent particle size distribution.

What Are The Safety Features Of The Ten-Body Horizontal Jar Mill?

The Ten-Body Horizontal Jar Mill typically includes safety features such as an interlock system that prevents operation when the lid is open, ensuring operator safety during the grinding process.

What Are The Applications Of A Laboratory Ball Mill?

A laboratory ball mill is used for the rapid, reproducible pulverizing, milling, or grinding of a large variety of materials. It is ideal for grinding small quantities of materials or materials that are difficult to reduce to a fine powder using other methods. Applications include grinding chemicals, ceramics, glass, minerals, and more.

What Is Milling Equipment Used For?

Milling equipment is used for the precise shaping, sizing, and finishing of various materials. It is commonly employed in manufacturing processes to remove excess material, create complex shapes, and achieve tight tolerances. Milling machines are versatile tools capable of performing tasks such as cutting, drilling, boring, and contouring.

What Are The Main Types Of Laboratory Ball Mills?

The main types of laboratory ball mills include planetary ball mills, high-energy vibratory ball mills, and hybrid high-energy vibratory ball mills. Planetary ball mills use planetary rotation to grind materials, while vibratory ball mills use high-frequency vibration for grinding or mixing samples.

What Are The Different Types Of Milling Equipment?

There are several types of milling equipment, including vertical milling machines, horizontal milling machines, and gantry milling machines. Vertical milling machines have a vertically oriented spindle that moves the cutting tool up and down. Horizontal milling machines have a horizontally oriented spindle and are typically used for larger, heavy-duty applications. Gantry milling machines have a bridge-like structure that supports the spindle and allows for precise movement in multiple directions.

What Is The Working Principle Of A Laboratory Ball Mill?

The working principle of a laboratory ball mill involves the rotation of a jar filled with grinding balls. As the jar rotates, the balls collide with the material, grinding it into smaller particles. The size of the powder can be controlled by adjusting the size of the balls and the speed of the rotation.

What Materials Can Be Processed Using Milling Equipment?

Milling equipment can process a wide range of materials, including metals, plastics, composites, and wood. Common metals processed using milling machines include steel, aluminum, brass, and titanium. Plastics such as acrylic, PVC, and nylon can also be milled. Additionally, milling equipment can shape and finish composite materials like carbon fiber and fiberglass, as well as wood and other organic materials.

What Are The Advantages Of Using A Laboratory Ball Mill?

The advantages of a laboratory ball mill include its ability to rapidly and reproducibly grind a wide variety of materials, including soft, elastic, fibrous, hard, or brittle samples. It is versatile, easy to operate, and can produce fine powders with consistent particle sizes. Additionally, many models offer features like timing, overload protection, and ergonomic designs for enhanced usability.

How Does Milling Equipment Work?

Milling equipment operates by rotating a cutting tool, typically a multi-point cutter, against the workpiece. The cutting tool removes material from the workpiece as it moves along various axes. The movement of the cutting tool and the workpiece can be controlled manually or through computer numerical control (CNC) systems. The cutting tool may have different geometries, such as end mills, ball mills, or face mills, depending on the desired outcome. The precise control of the cutting tool's movement allows for the creation of intricate shapes, precise dimensions, and smooth surface finishes.

What Materials Can Be Processed Using A Laboratory Ball Mill?

A laboratory ball mill can process a wide range of materials, including chemicals, ceramics, glass, minerals, and more. It is suitable for grinding both soft and hard materials, making it a versatile tool for various laboratory applications.

What Are The Advantages Of Using Milling Equipment?

Milling equipment offers several advantages in manufacturing processes. Firstly, it allows for the precise removal of excess material, resulting in accurate and consistent part dimensions. Secondly, milling machines can create complex shapes and features that would be challenging or impossible to achieve using other methods. Thirdly, milling equipment provides high productivity, as it can remove material quickly and efficiently. Additionally, modern CNC milling machines offer automation and programming capabilities, reducing manual labor and increasing efficiency. Lastly, milling equipment provides versatility, as it can be used for a wide range of materials and applications.

What Are The Key Features Of A High-energy Planetary Ball Mill?

High-energy planetary ball mills are known for their fast and effective grinding capabilities. They offer precise control, multiple grinding bowls for simultaneous testing, and high output. These mills are compact, ergonomic, and designed for consistent particle size reduction, making them ideal for laboratory use.

What Factors Should Be Considered When Selecting Milling Equipment?

Several factors should be considered when selecting milling equipment. These include the required machining capabilities, such as the size and complexity of the parts to be produced, as well as the desired precision and surface finish. The type of material to be processed is also crucial, as different milling machines may be better suited for specific materials. Other factors to consider include the available workspace, the required spindle speed and power, the availability of tooling and accessories, as well as the budget and maintenance requirements. It is important to choose milling equipment that aligns with the specific machining needs and production goals to ensure optimal performance and cost-effectiveness.

What Is The Difference Between A Planetary Ball Mill And A Vibratory Ball Mill?

A planetary ball mill uses planetary rotation to grind materials, with grinding jars mounted on a central shaft. In contrast, a vibratory ball mill uses high-frequency vibration to grind or mix samples. Planetary ball mills are ideal for fine grinding, while vibratory ball mills are suitable for rapid mixing and grinding of small samples.

Menu

Shortcut

Laboratory Ten-Body Horizontal Jar Mill for Lab Use

Shipping: