Milling Equipment
Disc Cup Vibrating Mill Multi-Platform
Item Number : KT-DVMP
Price varies based on specs and customizations
- Maximum injection size
- <20 mm
- Sample particle size range
- <20um
- Batch effective processing capacity
- 35-2000ml
- Grinding disc speed
- 1500 r/min
Shipping:
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Principle
The Disc Cup Vibrating Mill Multi-Platform operates by utilizing impact and friction within exchangeable grinding barrels filled with freely moving grinding balls. This mechanism efficiently crushes brittle and fibrous materials to high degrees of fineness, leveraging the vibratory motion for effective size reduction.
Applications
The Disc Cup Vibrating Mill, with its multi-platform capabilities, is a versatile tool in the field of material processing and synthesis. It is particularly effective in industries requiring precise size reduction and particle synthesis, such as pharmaceuticals, cosmetics, food, and advanced materials production. This equipment is designed to handle both brittle and fibrous materials, making it a valuable asset in various research and industrial settings.
- Material Processing: Widely used in pharmaceuticals, cosmetics, and food industries for breaking down materials into smaller particles, facilitating further use in various applications.
- Synthesis of Nanoparticles: Utilized in the production of nanoparticles from various materials including metals, ceramics, and polymers, ensuring high-quality particles with controlled size and shape.
- Production of Advanced Materials**: Essential in the development of advanced materials, contributing to innovations in electronics, ceramics, and magnetic materials.
- Laboratory Research: Ideal for laboratory settings, supporting research in electronics, ceramics, chemicals, powdered metals, and pharmaceuticals, with the ability to handle both dry and wet milling.
Features of Disc Cup Vibrating Mill Multi-Platform
The Disc Cup Vibrating Mill Multi-Platform is a cutting-edge laboratory equipment designed to provide high-efficiency powder processing capabilities. This versatile mill is equipped with features that not only enhance its performance but also ensure ease of use and adaptability to various laboratory conditions. Key features include:
- Exchangeable Grinding Barrels: This feature allows for the customization of the grinding process to suit different materials, enhancing the versatility and efficiency of the mill. The ability to switch barrels ensures that each material is processed optimally, leading to consistent and high-quality results.
- Impact and Friction Grinding Mechanism: Utilizing both impact and friction inside the grinding barrels filled with freely moving grinding balls, this mechanism ensures a thorough and efficient grinding process, reducing the material down to high degrees of fineness. This is particularly beneficial for brittle and fibrous materials.
- LCD Control Panel: The intuitive LCD control panel provides easy access to operational settings and monitoring of the grinding process. This feature enhances user control and precision, ensuring that the milling process meets specific requirements.
- Safety Mechanism: Safety is paramount in laboratory settings. The integrated safety mechanism in the Disc Cup Vibrating Mill ensures that all operations are secure, protecting both the equipment and the user from potential hazards.
- Stable Rotation Speed: The mill's stable rotation speed ensures consistent grinding performance, which is crucial for achieving uniform particle size and quality in the final product.
- Programmable Milling Segment: This feature allows users to pre-set specific milling parameters, enhancing the precision and repeatability of the grinding process. It is particularly useful for laboratories that require strict control over the milling conditions.
- Customized Power Supply: The mill can be configured to operate on different power supplies (110V, 220V, or 380V), making it suitable for use in various locations and meeting specific power rating requirements.
These features collectively make the Disc Cup Vibrating Mill Multi-Platform an indispensable tool for laboratories involved in the processing of brittle and fibrous materials, ensuring high efficiency, safety, and precision in the grinding process.
Detail & Parts
Advantages
The Disc Cup Vibrating Mill Multi-Platform offers a range of advantages that make it a superior choice for material grinding and pulverization. Here are the key benefits:
- Enhanced Power and Longevity: The vibratory head is powered by a universal shaft driven by vee-belts from a non-vibrating 1.5kW electric motor. This design delivers more power to the grinding bowls and extends the motor's lifespan by protecting it from direct vibration.
- Versatile Capacity and High Efficiency: This mill can accommodate one to four grinding bowls, offering a total capacity of up to 1600 grams of samples. This flexibility allows for efficient processing of various volumes of materials.
- Low-Wear and Low-Maintenance Design: The mill is engineered for minimal wear, reducing maintenance needs and operational costs.
- Operator-Friendly Replacement: The grinding vessels are easy to replace, enhancing the convenience and speed of operations.
- Material Compatibility: The grinding vessels are available in steel or ceramic, allowing customization to suit specific material requirements.
- Sound-Insulated Housing: The machine features a sound-insulated housing, ensuring a quieter working environment and safe footing.
- Temperature Control: With jacketed grinding cylinders, the mill can adjust the grinding temperature, enhancing its suitability for temperature-sensitive materials.
- Continuous Production Capability: Equipped with sieves and collection devices, the mill supports continuous production, improving throughput.
- Adaptable and User-Friendly: The simple structure and adjustable parameters (amplitude, frequency, media ratio) allow for the production of different particle sizes. It is easy to operate, clean, and adaptable to various working conditions.
- Compact and Efficient: Despite its high processing capacity, the mill is lightweight and compact, offering high efficiency in a smaller footprint.
These advantages collectively position the Disc Cup Vibrating Mill Multi-Platform as a robust, efficient, and versatile solution for material grinding and pulverization needs.
Technical specifications
| Model | KT-DVMP2000 | KT-DVMP2000-P |
| Maximum injection size | <20 mm | <20 mm |
| Sample particle size range | <20 um | <20 um |
| Batch effective processing volume | 35-3000 ml | 35-3000 ml |
| Grinding disc speed | 1500 r/min | 1500 r/min |
| Vacuum/inert protection grinding | support | support |
| Movement mode | circular movement | circular movement |
| Time setting | 9999min | 9999min |
| Number of grinding discs | 1 | 4 |
| Grinding disc volume | 100ml | 250ml | 500ml | 2000ml optional | 100ml | 250ml | 500ml optional |
| Grinding disc material | Stainless Steel | Tungsten Carbide | Zirconia Optional | Stainless Steel | Tungsten Carbide | Zirconia Optional |
| Grinding method | dry grinding | wet grinding | dry grinding | wet grinding |
| Electrical description | 380V,50-60Hz,2.2KW | 380V, 50-60Hz, 2.2KW |
| Power port | three phase | three phase |
| Net weight | 320kg | 320kg |
| Dimensions (W*D*H) | 740*640*1110mm | 740*640*1110mm |
| Protection class | IP65 | IP65 |
| Standard | CE | CE |
Warnings
Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.
Designed for You
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Would you please drop your ideas to us, our engineers are ready for you now!
FAQ
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4.9
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5
The versatility of this machine in terms of sample characteristics is what makes it an all-in-one solution for our lab.
4.8
out of
5
The multi-platform feature is a lifesaver, as it allows us to process various sample types without the need for multiple machines.
4.7
out of
5
The machine's compact design is a huge space-saver in our crowded lab, and the noise level is surprisingly low, making it a pleasure to operate.
4.9
out of
5
The safety features on this machine give me peace of mind, knowing that my team and I are protected while operating it.
4.8
out of
5
The programmable milling segment is a game-changer, allowing us to customize the grinding process for optimal results.
4.7
out of
5
The ability to handle dry, wet, low-temperature, vacuum, and inert gas protection grinding makes this machine incredibly versatile for our diverse research needs.
4.9
out of
5
The quick-locking device for the grinding disc is a brilliant design, allowing for effortless and secure attachment and removal.
4.8
out of
5
The customizable power supply option (110V, 220V, or 380V) makes this machine compatible with different power grids around the world.
4.7
out of
5
The machine's ability to complete particle size reduction from 20mm to 20 microns in just 3-5 minutes is remarkable and saves us valuable time.
4.9
out of
5
The sound insulation feature is a thoughtful addition, reducing noise levels and making the machine less disruptive in our lab environment.
4.8
out of
5
The high load capacity of this machine allows us to process large sample volumes, increasing our productivity and efficiency.
4.7
out of
5
The smooth operation and short screening time of this machine are impressive, leading to faster sample processing and improved efficiency.
4.9
out of
5
The high separation efficiency of this machine ensures that we obtain pure and consistent samples, which is crucial for our research.
4.8
out of
5
The wear-free and maintenance-free drives of this machine minimize downtime and maintenance costs, making it a cost-effective investment.
4.7
out of
5
The machine's compact design and low noise level make it an ideal addition to our space-constrained lab, allowing us to operate it without disturbing other researchers.
4.9
out of
5
The customized power supply option allows us to seamlessly integrate this machine into our existing electrical infrastructure, ensuring uninterrupted operation.
4.8
out of
5
The quick-locking device for the grinding disc is a brilliant design, enabling swift and secure attachment and removal, saving us valuable time during sample processing.
4.7
out of
5
The machine's ability to handle various sample characteristics, from medium-hard to fibrous, makes it a versatile tool for our diverse research needs.
4.9
out of
5
The machine's intuitive control panel with an LCD display makes it user-friendly, allowing our team to operate it effortlessly and efficiently.
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