Products Sample Preparation Milling Equipment Disc Cup Vibrating Mill Multi-Platform
Disc Cup Vibrating Mill Multi-Platform

Milling Equipment

Disc Cup Vibrating Mill Multi-Platform

Item Number : KT-DVMP

Price varies based on specs and customizations


Maximum injection size
<20 mm
Sample particle size range
<20um
Batch effective processing capacity
35-2000ml
Grinding disc speed
1500 r/min
ISO & CE icon

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Principle

The Disc Cup Vibrating Mill Multi-Platform operates by utilizing impact and friction within exchangeable grinding barrels filled with freely moving grinding balls. This mechanism efficiently crushes brittle and fibrous materials to high degrees of fineness, leveraging the vibratory motion for effective size reduction.

Applications

The Disc Cup Vibrating Mill, with its multi-platform capabilities, is a versatile tool in the field of material processing and synthesis. It is particularly effective in industries requiring precise size reduction and particle synthesis, such as pharmaceuticals, cosmetics, food, and advanced materials production. This equipment is designed to handle both brittle and fibrous materials, making it a valuable asset in various research and industrial settings.

  • Material Processing: Widely used in pharmaceuticals, cosmetics, and food industries for breaking down materials into smaller particles, facilitating further use in various applications.
  • Synthesis of Nanoparticles: Utilized in the production of nanoparticles from various materials including metals, ceramics, and polymers, ensuring high-quality particles with controlled size and shape.
  • Production of Advanced Materials**: Essential in the development of advanced materials, contributing to innovations in electronics, ceramics, and magnetic materials.
  • Laboratory Research: Ideal for laboratory settings, supporting research in electronics, ceramics, chemicals, powdered metals, and pharmaceuticals, with the ability to handle both dry and wet milling.

Features of Disc Cup Vibrating Mill Multi-Platform

The Disc Cup Vibrating Mill Multi-Platform is a cutting-edge laboratory equipment designed to provide high-efficiency powder processing capabilities. This versatile mill is equipped with features that not only enhance its performance but also ensure ease of use and adaptability to various laboratory conditions. Key features include:

  • Exchangeable Grinding Barrels: This feature allows for the customization of the grinding process to suit different materials, enhancing the versatility and efficiency of the mill. The ability to switch barrels ensures that each material is processed optimally, leading to consistent and high-quality results.
  • Impact and Friction Grinding Mechanism: Utilizing both impact and friction inside the grinding barrels filled with freely moving grinding balls, this mechanism ensures a thorough and efficient grinding process, reducing the material down to high degrees of fineness. This is particularly beneficial for brittle and fibrous materials.
  • LCD Control Panel: The intuitive LCD control panel provides easy access to operational settings and monitoring of the grinding process. This feature enhances user control and precision, ensuring that the milling process meets specific requirements.
  • Safety Mechanism: Safety is paramount in laboratory settings. The integrated safety mechanism in the Disc Cup Vibrating Mill ensures that all operations are secure, protecting both the equipment and the user from potential hazards.
  • Stable Rotation Speed: The mill's stable rotation speed ensures consistent grinding performance, which is crucial for achieving uniform particle size and quality in the final product.
  • Programmable Milling Segment: This feature allows users to pre-set specific milling parameters, enhancing the precision and repeatability of the grinding process. It is particularly useful for laboratories that require strict control over the milling conditions.
  • Customized Power Supply: The mill can be configured to operate on different power supplies (110V, 220V, or 380V), making it suitable for use in various locations and meeting specific power rating requirements.

These features collectively make the Disc Cup Vibrating Mill Multi-Platform an indispensable tool for laboratories involved in the processing of brittle and fibrous materials, ensuring high efficiency, safety, and precision in the grinding process.

Detail & Parts

Manual quick locking device/stainless steel grinding platform with chute
Manual quick locking device/stainless steel grinding platform with chute
The 2000ml grinding disc has a pulley at the bottom of the handle on the side for easy movement
The 2000ml grinding disc has a pulley at the bottom of the handle on the side for easy movement
Four 500ml grinding discs installed
Four 500ml grinding discs installed
4 stainless steel grinding platforms and 100/250/500ml grinding discs can be used
4 stainless steel grinding platforms and 100/250/500ml grinding discs can be used
Device for quickly locking the grinding disc with translational entry
Device for quickly locking the grinding disc with translational entry

Disc Cup Vibratory Mill Multi-Platform Details

Advantages

The Disc Cup Vibrating Mill Multi-Platform offers a range of advantages that make it a superior choice for material grinding and pulverization. Here are the key benefits:

  • Enhanced Power and Longevity: The vibratory head is powered by a universal shaft driven by vee-belts from a non-vibrating 1.5kW electric motor. This design delivers more power to the grinding bowls and extends the motor's lifespan by protecting it from direct vibration.
  • Versatile Capacity and High Efficiency: This mill can accommodate one to four grinding bowls, offering a total capacity of up to 1600 grams of samples. This flexibility allows for efficient processing of various volumes of materials.
  • Low-Wear and Low-Maintenance Design: The mill is engineered for minimal wear, reducing maintenance needs and operational costs.
  • Operator-Friendly Replacement: The grinding vessels are easy to replace, enhancing the convenience and speed of operations.
  • Material Compatibility: The grinding vessels are available in steel or ceramic, allowing customization to suit specific material requirements.
  • Sound-Insulated Housing: The machine features a sound-insulated housing, ensuring a quieter working environment and safe footing.
  • Temperature Control: With jacketed grinding cylinders, the mill can adjust the grinding temperature, enhancing its suitability for temperature-sensitive materials.
  • Continuous Production Capability: Equipped with sieves and collection devices, the mill supports continuous production, improving throughput.
  • Adaptable and User-Friendly: The simple structure and adjustable parameters (amplitude, frequency, media ratio) allow for the production of different particle sizes. It is easy to operate, clean, and adaptable to various working conditions.
  • Compact and Efficient: Despite its high processing capacity, the mill is lightweight and compact, offering high efficiency in a smaller footprint.

These advantages collectively position the Disc Cup Vibrating Mill Multi-Platform as a robust, efficient, and versatile solution for material grinding and pulverization needs.

Technical specifications

Model KT-DVMP2000 KT-DVMP2000-P
Maximum injection size <20 mm <20 mm
Sample particle size range <20 um <20 um
Batch effective processing volume 35-3000 ml 35-3000 ml
Grinding disc speed 1500 r/min 1500 r/min
Vacuum/inert protection grinding support support
Movement mode circular movement circular movement
Time setting 9999min 9999min
Number of grinding discs 1 4
Grinding disc volume 100ml | 250ml | 500ml | 2000ml optional 100ml | 250ml | 500ml optional
Grinding disc material Stainless Steel | Tungsten Carbide | Zirconia Optional Stainless Steel | Tungsten Carbide | Zirconia Optional
Grinding method dry grinding | wet grinding dry grinding | wet grinding
Electrical description 380V,50-60Hz,2.2KW 380V, 50-60Hz, 2.2KW
Power port three phase three phase
Net weight 320kg 320kg
Dimensions (W*D*H) 740*640*1110mm 740*640*1110mm
Protection class IP65 IP65
Standard CE CE

Warnings

Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.

Designed for You

KinTek provide deep custom made service and equipment to worldwide customers, our specialized teamwork and rich experienced engineers are capable to undertake the custom tailoring hardware and software equipment requirements, and help our customer to build up the exclusive and personalized equipment and solution!

Would you please drop your ideas to us, our engineers are ready for you now!

FAQ

What are the main types of glass materials available?

The main types of glass materials include Alkali-free/Boro-aluminosilicate glass, Optical ultra-clear glass, K9 quartz glass, Soda-lime optical glass, High-temperature resistant optical quartz glass, Glass oscillating beads, High borosilicate glass stirring rods, Glassy carbon sheets, Infrared silicon lenses, Glassy carbon electrodes, Glass tissue grinders, Micro-injectors, Lab pellet presses, and PTFE measuring cylinders.

What types of materials can the Laboratory Vibratory Ball Mill process?

The Laboratory Vibratory Ball Mill is suitable for processing a variety of materials including electronics, ceramics, chemicals, powdered metals, tungsten, calcium carbide, rubber compounds, magnetic materials, and pharmaceuticals.

Can the Laboratory Vibratory Ball Mill handle both dry and wet milling?

Yes, the Laboratory Vibratory Ball Mill is versatile and can be used for both dry and wet ball milling, making it adaptable to different working conditions.

What are the special options available for the tank lining?

The tank lining can be customized with materials such as stainless steel, ceramic (alumina), zirconia, tile, nylon, PTFE, edible grade rubber, or polyurethane to suit specific material requirements.

How does the vibrating mill achieve size reduction?

The vibrating mill achieves size reduction through impact and friction inside two vibrating grinding barrels filled with freely moving grinding balls, making it effective for crushing brittle and fibrous materials to high degrees of fineness.

Can the rotation speed of the Laboratory Vibratory Ball Mill be adjusted?

Yes, the Laboratory Vibratory Ball Mill features a programmable milling segment and stepless speed adjustment through excellent frequency conversion control, allowing for precise control over the milling process.

What power supply options are available for the Laboratory Vibratory Ball Mill?

The power supply can be customized to 110V, 220V, or 380V depending on the location and power ratings, ensuring compatibility with various electrical systems.

What is milling equipment used for?

Milling equipment is used for the precise shaping, sizing, and finishing of various materials. It is commonly employed in manufacturing processes to remove excess material, create complex shapes, and achieve tight tolerances. Milling machines are versatile tools capable of performing tasks such as cutting, drilling, boring, and contouring.

What is a sieving machine?

A sieving machine, also known as a sieve shaker or vibratory sieve, is a device used to separate particles based on their size or distribution. It consists of a vibrating screen or mesh that allows smaller particles to pass through while larger particles are retained on the screen surface. The machine typically operates by applying vibration or oscillation to the screen, causing the particles to move and separate based on size.

What are the applications of borosilicate glass?

Borosilicate glass is highly resistant to thermal expansion, making it suitable for applications that require resistance to temperature changes, such as laboratory glassware and cooking utensils. It is also used in optical applications due to its clarity and durability.

What are the different types of milling equipment?

There are several types of milling equipment, including vertical milling machines, horizontal milling machines, and gantry milling machines. Vertical milling machines have a vertically oriented spindle that moves the cutting tool up and down. Horizontal milling machines have a horizontally oriented spindle and are typically used for larger, heavy-duty applications. Gantry milling machines have a bridge-like structure that supports the spindle and allows for precise movement in multiple directions.

What are the advantages of using a sieving machine?

Sieving machines offer several advantages in particle size analysis and separation processes. They provide a quick and efficient method for separating particles into different size fractions, enabling accurate particle size distribution analysis. The machines are versatile and can handle a wide range of materials, including powders, granules, and bulk solids. They are also easy to use and require minimal operator intervention. Sieving machines can be equipped with different mesh sizes or screen types to accommodate various particle size ranges. Additionally, modern sieving machines often come with advanced features such as automated controls, programmable settings, and data logging capabilities, enhancing productivity and data accuracy.

What are the advantages of using optical glass in laboratory settings?

Optical glass is manufactured using specific chemicals that enhance properties crucial for optics applications, such as clarity, refractive index, and durability. It is widely used in telecommunications, astronomy, and other fields requiring precise light manipulation.

What materials can be processed using milling equipment?

Milling equipment can process a wide range of materials, including metals, plastics, composites, and wood. Common metals processed using milling machines include steel, aluminum, brass, and titanium. Plastics such as acrylic, PVC, and nylon can also be milled. Additionally, milling equipment can shape and finish composite materials like carbon fiber and fiberglass, as well as wood and other organic materials.

What types of materials can be sieved using a sieving machine?

Sieving machines can be used to sieve a wide range of materials, including but not limited to sands, soils, powders, granules, pharmaceuticals, food products, chemicals, and minerals. The machines are suitable for sieving materials with particle sizes ranging from a few micrometers to several millimeters. Different mesh sizes or screen types can be selected based on the desired particle size range. Sieving machines are commonly used in industries such as mining, pharmaceuticals, food processing, cosmetics, and chemical manufacturing, where particle size analysis and separation are critical for quality control and process optimization.

How is soda-lime glass manufactured, and what are its applications?

Soda-lime glass is created by floating molten glass on molten tin, ensuring uniform thickness and exceptionally flat surfaces. It is widely favored as an insulating substrate for thin/thick film deposition in laboratory settings.

How does milling equipment work?

Milling equipment operates by rotating a cutting tool, typically a multi-point cutter, against the workpiece. The cutting tool removes material from the workpiece as it moves along various axes. The movement of the cutting tool and the workpiece can be controlled manually or through computer numerical control (CNC) systems. The cutting tool may have different geometries, such as end mills, ball mills, or face mills, depending on the desired outcome. The precise control of the cutting tool's movement allows for the creation of intricate shapes, precise dimensions, and smooth surface finishes.

How does a sieving machine work?

A sieving machine operates by using vibration or oscillation to separate particles based on size. The machine consists of a vibrating screen or mesh that allows smaller particles to pass through while larger particles are retained on the screen surface. As the machine is turned on, a vibrating motor or other mechanism generates vibration or oscillation, causing the screen to move rapidly. This movement agitates the particles on the screen, allowing smaller particles to pass through the openings in the mesh, while larger particles are retained. The sieving process can be further enhanced by adjusting the amplitude and frequency of the vibrations to optimize separation efficiency. The separated fractions can then be collected and analyzed for particle size distribution or further processing.

What makes K9 quartz glass suitable for optical applications?

K9 glass, also known as K9 crystal, is a type of optical borosilicate crown glass renowned for its exceptional optical properties, including high clarity and precise refractive index, making it ideal for various optical applications.

What are the advantages of using milling equipment?

Milling equipment offers several advantages in manufacturing processes. Firstly, it allows for the precise removal of excess material, resulting in accurate and consistent part dimensions. Secondly, milling machines can create complex shapes and features that would be challenging or impossible to achieve using other methods. Thirdly, milling equipment provides high productivity, as it can remove material quickly and efficiently. Additionally, modern CNC milling machines offer automation and programming capabilities, reducing manual labor and increasing efficiency. Lastly, milling equipment provides versatility, as it can be used for a wide range of materials and applications.

Can a sieving machine be used for wet sieving?

Yes, some sieving machines are designed specifically for wet sieving applications. These machines are equipped with waterproof enclosures and special screens or mesh that can withstand contact with liquids. Wet sieving is commonly used for analyzing particle size distribution in suspensions or slurries. The process involves immersing the sample in a liquid medium while sieving to prevent agglomeration or clogging of the mesh. The liquid medium helps to disperse the particles and facilitate their passage through the screen. Wet sieving is often utilized in industries such as ceramics, construction materials, and environmental testing, where particles are present in a liquid form. It is important to select a sieving machine specifically designed for wet sieving and follow proper procedures to ensure accurate and reliable results.

What are the benefits of using PTFE measuring cylinders in laboratories?

PTFE cylinders are chemically inert over a wide temperature range (up to 260º C), have excellent corrosion resistance, and maintain a low coefficient of friction, ensuring ease of use and cleaning. They are a rugged alternative to traditional glass cylinders.

What factors should be considered when selecting milling equipment?

Several factors should be considered when selecting milling equipment. These include the required machining capabilities, such as the size and complexity of the parts to be produced, as well as the desired precision and surface finish. The type of material to be processed is also crucial, as different milling machines may be better suited for specific materials. Other factors to consider include the available workspace, the required spindle speed and power, the availability of tooling and accessories, as well as the budget and maintenance requirements. It is important to choose milling equipment that aligns with the specific machining needs and production goals to ensure optimal performance and cost-effectiveness.

Why is glass a preferred material for laboratory equipment?

Glass has a smooth surface that offers an excellent view of what is going on inside the equipment, enhancing the efficiency of inspection in each process. It is also clear and provides good optical properties, making it a preferred material for laboratory equipment.
View more faqs for this product

4.9

out of

5

The versatility of this machine in terms of sample characteristics is what makes it an all-in-one solution for our lab.

Haseeb Butt

4.8

out of

5

The multi-platform feature is a lifesaver, as it allows us to process various sample types without the need for multiple machines.

Khadija Bint Ahmed

4.7

out of

5

The machine's compact design is a huge space-saver in our crowded lab, and the noise level is surprisingly low, making it a pleasure to operate.

Mohamed Ali

4.9

out of

5

The safety features on this machine give me peace of mind, knowing that my team and I are protected while operating it.

Sophia Khan

4.8

out of

5

The programmable milling segment is a game-changer, allowing us to customize the grinding process for optimal results.

Aisha Johari

4.7

out of

5

The ability to handle dry, wet, low-temperature, vacuum, and inert gas protection grinding makes this machine incredibly versatile for our diverse research needs.

Omar Bin Abdul

4.9

out of

5

The quick-locking device for the grinding disc is a brilliant design, allowing for effortless and secure attachment and removal.

Fatima Hassan

4.8

out of

5

The customizable power supply option (110V, 220V, or 380V) makes this machine compatible with different power grids around the world.

Khalid Ali

4.7

out of

5

The machine's ability to complete particle size reduction from 20mm to 20 microns in just 3-5 minutes is remarkable and saves us valuable time.

Ayesha Siddiqui

4.9

out of

5

The sound insulation feature is a thoughtful addition, reducing noise levels and making the machine less disruptive in our lab environment.

Ibrahim Ahmed

4.8

out of

5

The high load capacity of this machine allows us to process large sample volumes, increasing our productivity and efficiency.

Hania Khan

4.7

out of

5

The smooth operation and short screening time of this machine are impressive, leading to faster sample processing and improved efficiency.

Bilal Malik

4.9

out of

5

The high separation efficiency of this machine ensures that we obtain pure and consistent samples, which is crucial for our research.

Sadia Hussain

4.8

out of

5

The wear-free and maintenance-free drives of this machine minimize downtime and maintenance costs, making it a cost-effective investment.

Zain Ali

4.7

out of

5

The machine's compact design and low noise level make it an ideal addition to our space-constrained lab, allowing us to operate it without disturbing other researchers.

Maryam Ahmed

4.9

out of

5

The customized power supply option allows us to seamlessly integrate this machine into our existing electrical infrastructure, ensuring uninterrupted operation.

Ahmed Khan

4.8

out of

5

The quick-locking device for the grinding disc is a brilliant design, enabling swift and secure attachment and removal, saving us valuable time during sample processing.

Sara Ali

4.7

out of

5

The machine's ability to handle various sample characteristics, from medium-hard to fibrous, makes it a versatile tool for our diverse research needs.

Faisal Hussain

4.9

out of

5

The machine's intuitive control panel with an LCD display makes it user-friendly, allowing our team to operate it effortlessly and efficiently.

Amina Ali

PDF - Disc Cup Vibrating Mill Multi-Platform

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Catalog of Milling Equipment

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Catalog of Milling Equipment

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Catalog of Sieving Machine

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Catalog of Glass Material

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