Products Sample Preparation Sieving Machine Vibration Sieve
Vibration Sieve

Sieving Machine

Vibration Sieve

Item Number : KT-V400

Price varies based on specs and customizations


Maximum load
25 kg
Maximum number of stages
9 / 13 kg
Maximum sieve tower mass
56 kg
Amplitude
0.8-4 mm
Vibration frequency
3000 times/min
Screening particle size range
75 um-125 mm
ISO & CE icon

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Introduction

Processing principle: high-frequency three-dimensional parabolic motion

Application samples: Powder | granular | small block | loose | suspended solids, etc.

Processing type: Particle size determination, separation, classification

Main functions: Frequency conversion digital control | timing | vibration frequency adjustment | continuous screening | intermittent screening

Digital display of performance and time suitable for dry sieving Excellent separation efficiency even with short sieving times Efficient electromagnetic drive 3D motion, which ensures optimal utilization of the open area of the sieve and allows the sample to move evenly across the entire sieve surface Up to 13 fractions per sieving operation Sieve stacks up to 960mm high Free adjustment of all process parameters (time, productivity) Easy to operate, ergonomic design

Applications

The Vibration Sieve, including both three-dimensional vibrating screeners and rotary vibrating sieves, is a versatile tool in various industries for material analysis and processing. These devices are particularly effective in particle size analysis, morphology analysis, and distribution analysis, ensuring high precision and efficiency in material screening.

  • Particle Size Analysis: Used in laboratories to determine the size distribution of granular materials, ensuring that products meet specific size requirements.
  • Pharmaceuticals: Essential for maintaining the consistency and quality of pharmaceutical products by ensuring uniform particle sizes.
  • Food Industry: Helps in the grading and separation of food ingredients, enhancing the quality and consistency of food products.
  • Chemical Industry: Used for the classification and purification of chemical substances, ensuring the purity and effectiveness of chemicals.
  • Metal Powder Processing: Ideal for the screening of metal powders used in various manufacturing processes, including 3D printing.
  • Water Treatment: Effective in the filtration and separation processes in water treatment facilities, ensuring the quality of treated water.
  • Agriculture: Used for grading seeds and grains, contributing to better crop management and yield.
  • Ceramics: Helps in the preparation of ceramic materials by ensuring the correct particle size distribution.
  • Rubber and Plastic Industries: Used for the grading and quality control of raw materials, ensuring the consistency of final products.
  • New Materials Research: Essential in the development and testing of new materials, ensuring they meet specific particle size and distribution requirements.

Features 

The three-dimensional vibrating screener, also known as a sieve shaker, is a versatile and efficient laboratory instrument designed for screening and separating granular materials. This device utilizes high-frequency, small-amplitude vibrations to enhance the screening process, making it both energy-efficient and highly productive. Here are the key features and benefits that make this equipment a valuable asset in various laboratory settings:

  • Wide Screening Range: Capable of handling a variety of materials including powders, granules, and even mucus, ensuring versatility in application.
  • High Efficiency and Continuous Operation: Designed to operate continuously for 24 hours, maximizing productivity and meeting high-volume processing needs.
  • Non-Clogging Mesh with Advanced Cleaning Systems**: Equipped with a bouncing ball and ultrasonic cleaning systems, preventing mesh clogging and ensuring smooth, uninterrupted screening operations.
  • Durable and Easy-to-Change Screens: Features a unique grid design that extends the life of the screen and allows for quick, hassle-free screen replacements in just 3-5 minutes.
  • Customizable Layers: Offers the flexibility to choose the number of screen layers, up to five, to accommodate different material processing requirements.
  • Precise and Repeatable Results: Utilizes a 3-D throwing motion and precise mesh to deliver fast, consistent results, ideal for both wet and dry fine sieving.
  • Stainless Steel Construction: Built with SUS304 stainless steel, ensuring durability and resistance to corrosion, making it suitable for various laboratory environments.

These features not only enhance the functionality of the vibrating sieve but also significantly improve the efficiency and effectiveness of particle size analysis, morphology analysis, and distribution analysis in laboratory settings.

Advantage

The three-dimensional vibrating screener, also known as a sieve shaker, offers numerous advantages in laboratory settings, particularly in particle size analysis, particle morphology analysis, and particle distribution analysis. Here are the key benefits of using a vibration sieve:

  • Energy Efficiency: The high-frequency, small-amplitude vibration mode employed by these machines is highly energy-efficient, reducing operational costs while maintaining high screening efficiency.
  • Enhanced Screening Efficiency: The vibration force allows for quick separation of granular materials, significantly improving the processing capacity and overall efficiency of the sieving process.
  • Improved Accuracy and Repeatability: Unlike manual agitation, which can be inconsistent due to human factors, a sieve shaker provides precise and repeatable results, ensuring that each test is conducted under the same conditions.
  • Programmable Features: Many models come equipped with programmable timers and adjustable vibration speeds, allowing for customized sieving processes tailored to specific testing requirements.
  • Multilevel Testing: These machines can handle multiple sieves at once, enabling simultaneous testing of different particle sizes, which is more efficient than testing one sieve at a time.
  • Durability and Material Quality: Constructed with materials like SUS304 stainless steel, these machines are robust and resistant to corrosion, ensuring long-term reliability and minimal maintenance.
  • Versatility: Suitable for both wet and dry fine sieving, the vibration sieve is versatile and can be used in various applications, including civil engineering and material science.
  • 3-D Throwing Motion: The unique three-dimensional throwing motion ensures that all particles are effectively agitated and screened, leading to faster and more reliable results.

These advantages make the vibration sieve an indispensable tool in modern laboratories, providing efficient, accurate, and reliable screening of granular materials.

Technical specifications

Vibrating screen details

Maximum load 25 kg
Maximum number of stages 9/13kg
Maximum sieve tower mass 56 kg
Amplitude 0.8-4 mm
Vibration frequency 3000 times/min
Screening particle size range 75 um-125 mm
The largest available screen diameter 400mm
Maximum sieve tower height 960mm
Additional function Comfortable visual screen press plate
Screening method Dry
Electrical description 100-120V/200-240V AC, 50-60Hz, 1500W
Power port National standard / European standard / American standard / British standard, etc.
Net weight 98 kg
Dimensions (width, thickness and height) 600*660*1260mm
Protection level IP65
Standard CE/ISO9001

Warnings

Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.

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Would you please drop your ideas to us, our engineers are ready for you now!

FAQ

What is a sieving machine?

A sieving machine, also known as a sieve shaker or vibratory sieve, is a device used to separate particles based on their size or distribution. It consists of a vibrating screen or mesh that allows smaller particles to pass through while larger particles are retained on the screen surface. The machine typically operates by applying vibration or oscillation to the screen, causing the particles to move and separate based on size.

What are the advantages of using a sieving machine?

Sieving machines offer several advantages in particle size analysis and separation processes. They provide a quick and efficient method for separating particles into different size fractions, enabling accurate particle size distribution analysis. The machines are versatile and can handle a wide range of materials, including powders, granules, and bulk solids. They are also easy to use and require minimal operator intervention. Sieving machines can be equipped with different mesh sizes or screen types to accommodate various particle size ranges. Additionally, modern sieving machines often come with advanced features such as automated controls, programmable settings, and data logging capabilities, enhancing productivity and data accuracy.

What types of materials can be sieved using a sieving machine?

Sieving machines can be used to sieve a wide range of materials, including but not limited to sands, soils, powders, granules, pharmaceuticals, food products, chemicals, and minerals. The machines are suitable for sieving materials with particle sizes ranging from a few micrometers to several millimeters. Different mesh sizes or screen types can be selected based on the desired particle size range. Sieving machines are commonly used in industries such as mining, pharmaceuticals, food processing, cosmetics, and chemical manufacturing, where particle size analysis and separation are critical for quality control and process optimization.

How does a sieving machine work?

A sieving machine operates by using vibration or oscillation to separate particles based on size. The machine consists of a vibrating screen or mesh that allows smaller particles to pass through while larger particles are retained on the screen surface. As the machine is turned on, a vibrating motor or other mechanism generates vibration or oscillation, causing the screen to move rapidly. This movement agitates the particles on the screen, allowing smaller particles to pass through the openings in the mesh, while larger particles are retained. The sieving process can be further enhanced by adjusting the amplitude and frequency of the vibrations to optimize separation efficiency. The separated fractions can then be collected and analyzed for particle size distribution or further processing.

Can a sieving machine be used for wet sieving?

Yes, some sieving machines are designed specifically for wet sieving applications. These machines are equipped with waterproof enclosures and special screens or mesh that can withstand contact with liquids. Wet sieving is commonly used for analyzing particle size distribution in suspensions or slurries. The process involves immersing the sample in a liquid medium while sieving to prevent agglomeration or clogging of the mesh. The liquid medium helps to disperse the particles and facilitate their passage through the screen. Wet sieving is often utilized in industries such as ceramics, construction materials, and environmental testing, where particles are present in a liquid form. It is important to select a sieving machine specifically designed for wet sieving and follow proper procedures to ensure accurate and reliable results.
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4.8

out of

5

I was apprehensive at first, but the KINTEK Vibration Sieve has exceeded my expectations. It's a game-changer for our laboratory, delivering precise and consistent results.

Claribel Raymundo

4.9

out of

5

The KINTEK Vibration Sieve is a testament to engineering excellence. Its user-friendly design and advanced features make it an indispensable tool in our lab.

Raymond Maguire

4.7

out of

5

The KINTEK Vibration Sieve has revolutionized our material testing process. It's incredibly efficient, delivering accurate results in a fraction of the time.

Fatima A. Jensen

5.0

out of

5

The KINTEK Vibration Sieve is an absolute gem. Its durability and reliability are unmatched, making it a worthy investment for any laboratory.

Nikolai A. Walker

4.6

out of

5

The KINTEK Vibration Sieve has brought new life to our laboratory. Its innovative design and exceptional performance make it a must-have for any professional.

Zhanna Anderson

4.8

out of

5

The KINTEK Vibration Sieve is a testament to quality craftsmanship. It's incredibly well-built, ensuring years of reliable service.

Júlia Santos

4.9

out of

5

The KINTEK Vibration Sieve is a game-changer for our laboratory. Its advanced features and intuitive interface make it a pleasure to use.

Teodora S. Silva

5.0

out of

5

The KINTEK Vibration Sieve is worth every penny. It has significantly improved our efficiency and accuracy, making it an indispensable tool in our lab.

Luca S. Oliveira

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