Products Sample Preparation Sieving Machine Laboratory Test Sieves and Vibratory Sieve Shaker Machine
Laboratory Test Sieves and Vibratory Sieve Shaker Machine

Sieving Machine

Laboratory Test Sieves and Vibratory Sieve Shaker Machine

Item Number : KT-V400

Price varies based on specs and customizations


Maximum load
25 kg
Maximum number of stages
9 / 13 kg
Maximum sieve tower mass
56 kg
Amplitude
0.8-4 mm
Vibration frequency
3000 times/min
Screening particle size range
75 um-125 mm
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Introduction

Processing principle: high-frequency three-dimensional parabolic motion

Application samples: Powder | granular | small block | loose | suspended solids, etc.

Processing type: Particle size determination, separation, classification

Main functions: Frequency conversion digital control | timing | vibration frequency adjustment | continuous screening | intermittent screening

Digital display of performance and time suitable for dry sieving Excellent separation efficiency even with short sieving times Efficient electromagnetic drive 3D motion, which ensures optimal utilization of the open area of the sieve and allows the sample to move evenly across the entire sieve surface Up to 13 fractions per sieving operation Sieve stacks up to 960mm high Free adjustment of all process parameters (time, productivity) Easy to operate, ergonomic design

Applications

The Vibration Sieve, including both three-dimensional vibrating screeners and rotary vibrating sieves, is a versatile tool in various industries for material analysis and processing. These devices are particularly effective in particle size analysis, morphology analysis, and distribution analysis, ensuring high precision and efficiency in material screening.

  • Particle Size Analysis: Used in laboratories to determine the size distribution of granular materials, ensuring that products meet specific size requirements.
  • Pharmaceuticals: Essential for maintaining the consistency and quality of pharmaceutical products by ensuring uniform particle sizes.
  • Food Industry: Helps in the grading and separation of food ingredients, enhancing the quality and consistency of food products.
  • Chemical Industry: Used for the classification and purification of chemical substances, ensuring the purity and effectiveness of chemicals.
  • Metal Powder Processing: Ideal for the screening of metal powders used in various manufacturing processes, including 3D printing.
  • Water Treatment: Effective in the filtration and separation processes in water treatment facilities, ensuring the quality of treated water.
  • Agriculture: Used for grading seeds and grains, contributing to better crop management and yield.
  • Ceramics: Helps in the preparation of ceramic materials by ensuring the correct particle size distribution.
  • Rubber and Plastic Industries: Used for the grading and quality control of raw materials, ensuring the consistency of final products.
  • New Materials Research: Essential in the development and testing of new materials, ensuring they meet specific particle size and distribution requirements.

Features 

The three-dimensional vibrating screener, also known as a sieve shaker, is a versatile and efficient laboratory instrument designed for screening and separating granular materials. This device utilizes high-frequency, small-amplitude vibrations to enhance the screening process, making it both energy-efficient and highly productive. Here are the key features and benefits that make this equipment a valuable asset in various laboratory settings:

  • Wide Screening Range: Capable of handling a variety of materials including powders, granules, and even mucus, ensuring versatility in application.
  • High Efficiency and Continuous Operation: Designed to operate continuously for 24 hours, maximizing productivity and meeting high-volume processing needs.
  • Non-Clogging Mesh with Advanced Cleaning Systems**: Equipped with a bouncing ball and ultrasonic cleaning systems, preventing mesh clogging and ensuring smooth, uninterrupted screening operations.
  • Durable and Easy-to-Change Screens: Features a unique grid design that extends the life of the screen and allows for quick, hassle-free screen replacements in just 3-5 minutes.
  • Customizable Layers: Offers the flexibility to choose the number of screen layers, up to five, to accommodate different material processing requirements.
  • Precise and Repeatable Results: Utilizes a 3-D throwing motion and precise mesh to deliver fast, consistent results, ideal for both wet and dry fine sieving.
  • Stainless Steel Construction: Built with SUS304 stainless steel, ensuring durability and resistance to corrosion, making it suitable for various laboratory environments.

These features not only enhance the functionality of the vibrating sieve but also significantly improve the efficiency and effectiveness of particle size analysis, morphology analysis, and distribution analysis in laboratory settings.

Advantage

The three-dimensional vibrating screener, also known as a sieve shaker, offers numerous advantages in laboratory settings, particularly in particle size analysis, particle morphology analysis, and particle distribution analysis. Here are the key benefits of using a vibration sieve:

  • Energy Efficiency: The high-frequency, small-amplitude vibration mode employed by these machines is highly energy-efficient, reducing operational costs while maintaining high screening efficiency.
  • Enhanced Screening Efficiency: The vibration force allows for quick separation of granular materials, significantly improving the processing capacity and overall efficiency of the sieving process.
  • Improved Accuracy and Repeatability: Unlike manual agitation, which can be inconsistent due to human factors, a sieve shaker provides precise and repeatable results, ensuring that each test is conducted under the same conditions.
  • Programmable Features: Many models come equipped with programmable timers and adjustable vibration speeds, allowing for customized sieving processes tailored to specific testing requirements.
  • Multilevel Testing: These machines can handle multiple sieves at once, enabling simultaneous testing of different particle sizes, which is more efficient than testing one sieve at a time.
  • Durability and Material Quality: Constructed with materials like SUS304 stainless steel, these machines are robust and resistant to corrosion, ensuring long-term reliability and minimal maintenance.
  • Versatility: Suitable for both wet and dry fine sieving, the vibration sieve is versatile and can be used in various applications, including civil engineering and material science.
  • 3-D Throwing Motion: The unique three-dimensional throwing motion ensures that all particles are effectively agitated and screened, leading to faster and more reliable results.

These advantages make the vibration sieve an indispensable tool in modern laboratories, providing efficient, accurate, and reliable screening of granular materials.

Technical specifications

Vibrating screen details

Maximum load 25 kg
Maximum number of stages 9/13kg
Maximum sieve tower mass 56 kg
Amplitude 0.8-4 mm
Vibration frequency 3000 times/min
Screening particle size range 75 um-125 mm
The largest available screen diameter 400mm
Maximum sieve tower height 960mm
Additional function Comfortable visual screen press plate
Screening method Dry
Electrical description 100-120V/200-240V AC, 50-60Hz, 1500W
Power port National standard / European standard / American standard / British standard, etc.
Net weight 98 kg
Dimensions (width, thickness and height) 600*660*1260mm
Protection level IP65
Standard CE/ISO9001

Warnings

Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.

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FAQ

What Are The Main Applications Of Laboratory Sieve Shakers?

Laboratory sieve shakers are widely used for various applications, including testing sieves for cereals and grain, soil analysis, aggregates, paving road materials, construction mortar, raw materials in coal mining, solid fertilizers, carbon materials, metal powders, and food raw materials. They are essential tools in civil engineering laboratories and for in-situ tests, providing accurate particle size analysis and separation.

What Is A Test Sieve?

A test sieve is a precision instrument used in laboratories for the precise screening and particle size detection of granular or powdery materials. It is widely used in industries such as abrasives, geological exploration, metallurgy, pharmacopoeia, chemical industry, and building materials.

What Are The Key Features Of Laboratory Sieve Shakers?

Laboratory sieve shakers are equipped with a stainless steel frame and perforated mesh for corrosion resistance, ensuring a long service life and high reliability. They feature a smooth surface for easy cleaning, preventing dirt accumulation. The sieves remain taut even after prolonged use, and they are compatible with test sieves from other manufacturers. Additionally, they come with a programmable timer, adjustable vibration speed, and strict quality control.

What Are The Main Applications Of Test Sieves?

Test sieves are used in various industries for particle analysis. They are essential in the analysis of metal powders (e.g., aluminum, copper, iron), chemical materials (e.g., resins, plastics, dyes), food products (e.g., flour, cocoa, additives), and abrasives (e.g., glass beads, alumina). They are also used in pharmaceuticals, agriculture, and mining for both fine and larger particle analysis.

How Does A Laboratory Sieve Shaker Work?

A laboratory sieve shaker operates using a YZU vertical vibration motor as the vibration source. The motor drives the upper vibrating plate, which transmits vibrations to the screen frame. Materials smaller than the screen's aperture pass through to the lower screen frame, effectively separating particles by size. This process allows for accurate particle size determination, grading, and screening, making it highly effective for material analysis and separation.

How Does A Test Sieve Work?

A test sieve works by allowing a mixture of particles of different sizes to pass through its mesh. Smaller particles pass through the sieve holes, while larger particles are retained on the mesh. The sieving process involves two stages: first, removing particles smaller than the standard pore size, and second, separating particles of a size close to the standard pore size. This ensures accurate particle size distribution analysis.

What Are The Advantages Of Using A Laboratory Sieve Shaker?

The advantages of using a laboratory sieve shaker include high accuracy due to consistent vibratory frequency and amplitude, which ensures repeatable test results. They are more efficient than manual sieving, as they can handle multiple sieves simultaneously and operate automatically with a timer. Sieve shakers are also flexible, allowing adjustments in sieving power and speed based on sample size, weight, and density. They are easy to operate, maintenance-free, and suitable for all laboratory testing purposes.

What Are The Different Types Of Test Sieves?

There are three main types of test sieves: 1) Wire Braided Mesh Test Sieve, which is commonly used for general particle analysis; 2) Metal Perforated Plate Test Sieve, which is suitable for larger particles; and 3) Electroforming Test Sieve, which is designed for high-precision applications where fine particle analysis is required.

What Types Of Laboratory Sieve Shakers Are Available?

There are several types of laboratory sieve shakers, including dry three-dimensional vibrating sieves, wet three-dimensional vibrating sieves, dry and wet three-dimensional vibrating sieves, two-dimensional vibrating sieves, slap vibrating sieves, and PTFE mesh sieves. Each type is designed for specific sieving tasks, such as handling dry, wet, or liquid samples, and can accommodate different sample sizes and weights.

What Are The Advantages Of Using A Test Sieve?

Test sieves offer several advantages, including precise particle size analysis, versatility across various industries, and the ability to handle both dry and wet samples. They are also available in different types and configurations to meet specific application needs, ensuring accurate and reliable results in particle size distribution analysis.

Can Test Sieves Be Used For Both Dry And Wet Samples?

Yes, certain types of test sieves, such as the wet three-dimensional vibrating sieve and the dry and wet three-dimensional vibrating sieve, are specifically designed to handle both dry and wet samples. These sieves are ideal for laboratories requiring versatile sample processing capabilities.

What Is A PTFE Mesh Sieve, And Where Is It Used?

A PTFE mesh sieve is a specialized test sieve made with a non-metallic mesh woven from PTFE filament. It is used in industries where metal contamination is a concern, such as pharmaceuticals, food, and chemical industries. PTFE sieves ensure the integrity of sensitive samples and provide accurate results in particle size distribution analysis.
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4.8

out of

5

I was apprehensive at first, but the KINTEK Vibration Sieve has exceeded my expectations. It's a game-changer for our laboratory, delivering precise and consistent results.

Claribel Raymundo

4.9

out of

5

The KINTEK Vibration Sieve is a testament to engineering excellence. Its user-friendly design and advanced features make it an indispensable tool in our lab.

Raymond Maguire

4.7

out of

5

The KINTEK Vibration Sieve has revolutionized our material testing process. It's incredibly efficient, delivering accurate results in a fraction of the time.

Fatima A. Jensen

5.0

out of

5

The KINTEK Vibration Sieve is an absolute gem. Its durability and reliability are unmatched, making it a worthy investment for any laboratory.

Nikolai A. Walker

4.6

out of

5

The KINTEK Vibration Sieve has brought new life to our laboratory. Its innovative design and exceptional performance make it a must-have for any professional.

Zhanna Anderson

4.8

out of

5

The KINTEK Vibration Sieve is a testament to quality craftsmanship. It's incredibly well-built, ensuring years of reliable service.

Júlia Santos

4.9

out of

5

The KINTEK Vibration Sieve is a game-changer for our laboratory. Its advanced features and intuitive interface make it a pleasure to use.

Teodora S. Silva

5.0

out of

5

The KINTEK Vibration Sieve is worth every penny. It has significantly improved our efficiency and accuracy, making it an indispensable tool in our lab.

Luca S. Oliveira

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