Products Sample Preparation Sieving Machine Two-Dimensional Vibratory Sieve Shaker Machine for Laboratory Sieving
Two-Dimensional Vibratory Sieve Shaker Machine for Laboratory Sieving

Sieving Machine

Two-Dimensional Vibratory Sieve Shaker Machine for Laboratory Sieving

Item Number : KT-VT150

Price varies based on specs and customizations


Screen layers
1-5 floors
Maximum sieve mass
3kg
Amplitude
5 mm
Vibration frequency
3000-3600 times/minute
ISO & CE icon

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Introduction

KT-VT150 is a desktop sample processing instrument for both sieving and grinding. Grinding and sieving can be used both dry and wet. The vibration amplitude is 5mm and the vibration frequency is 3000-3600 times/min. 5 layers of 100mm or 150mm diameter analytical sieves with a sieving accuracy of 20um-63mm. For grinding applications, a 150ml grinding pot with a curved bottom can be used with large-diameter grinding balls of 40-60mm, and can achieve softness, elasticity, The fibrous sample is continuously ground under the condition of liquid nitrogen soaking and brittleness; the digital display time control system can realize continuous operation, intermittent operation, and timing start; the universal grinding tank and the fast locking platen of the analytical sieve.

  • Processing principle: high-frequency two-dimensional parabolic motion
  • Application samples: powder | granules | small pieces | loose | suspended solids, etc.
  • Process Type Particle Sizing, Separation, Classification
  • Main Functions Digital Control | Timing | Continuous Screening | Intermittent Screening 

Applications

The Two-Dimensional Vibrating Sieve is a versatile tool used in various industries for the precise separation and classification of materials. This sieve is particularly effective in environments where the uniformity of particle size is critical, such as in the pharmaceutical, food processing, chemical, and mineral industries. The sieve's ability to provide a consistent and accurate particle size distribution makes it an indispensable piece of equipment in quality control processes and research and development settings.

  • Pharmaceutical Industry: Used for the separation of pharmaceutical powders and granules to ensure the uniformity of dosage forms.
  • Food Processing: Essential for grading and sorting grains, seeds, and other food ingredients to meet quality standards.
  • Chemical Industry: Employed for the classification of chemicals and catalysts to achieve desired reactivity and performance.
  • Mineral Processing: Utilized for the separation of ores and minerals to optimize extraction processes and product quality.
  • Environmental Applications: Helps in the separation of waste materials for recycling and waste management processes.
  • Agricultural Sector: Used for grading seeds and soil to enhance crop yield and quality.
  • Research and Development: Critical in laboratories for materials testing and development of new products and processes.

Features

The dry three-dimensional vibrating screener is a versatile laboratory instrument designed for precise screening and filtering of solid particles. Its unique structural features not only enhance its performance but also provide significant benefits to the user. Here are the key features that make this equipment a valuable asset in laboratory settings:

  • Multi-layer Screen Structure: This feature allows the screener to classify and screen materials of different particle sizes with high accuracy and precision. Each layer of the screen is equipped with different aperture sizes, enabling effective separation and grading of particles.
  • Adjustable Amplitude: The ability to adjust the amplitude of the vibration ensures that the equipment can adapt to various particle sizes and properties. This flexibility not only improves screening efficiency but also enhances overall work efficiency by accommodating a wide range of materials.
  • 3-D Throwing Motion: The sieve shaker utilizes a unique 3D motion that agitates the sieve stack, moving particles in a flat plane while simultaneously causing them to jump up and down. This motion facilitates the separation of different particle sizes and enhances the precision of the screening process.
  • Fast, Repeatable Results: With its high-frequency, small-amplitude vibration mode, the screener ensures quick passage and separation of granular materials on the sieve body. This results in rapid, consistent outcomes, which are crucial for efficient laboratory operations.
  • Material and Sieve Diameter Compatibility: The screener is designed to accommodate a variety of materials, from coarse aggregates to fine powders. Its compatibility with different sieve diameters ensures that it can be effectively used for a wide range of particle size analyses.

These features collectively make the three-dimensional vibrating screener an indispensable tool for laboratories, enhancing the efficiency and accuracy of particle size analysis, morphology analysis, and distribution analysis.

Detail & Parts

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Advantages

The Two-Dimensional Vibrating Sieve offers a range of advantages that make it an essential tool in various laboratory settings, particularly in materials science and chemical engineering. Here are some of the key benefits:

  • Enhanced Sieving Efficiency: The two-dimensional vibration allows for a more thorough and efficient separation of particles. This is particularly useful in applications where precise particle size distribution is crucial, such as in the preparation of materials for vacuum sintering or other high-precision processes.
  • Versatile Application: This sieve can be effectively used in the pre-processing stages of materials intended for vacuum sintering, ensuring that the raw materials are free from impurities and have the desired granularity. This leads to better quality end products with improved mechanical properties.
  • Reduced Human Error: The automated nature of the two-dimensional vibrating sieve minimizes the chances of human error in the sieving process. This is critical in maintaining consistent quality and reliability in the final product, especially in industries like semiconductors and aerospace where precision is paramount.
  • Time and Cost Savings: By providing a more efficient sieving process, this equipment helps in reducing the overall processing time and costs. It allows for faster throughput without compromising on the quality of the sieved materials, which is beneficial for high-volume production environments.
  • Improved Material Properties: The precise control over particle size distribution achieved by this sieve can lead to materials with enhanced properties. For instance, in vacuum sintering, using optimally sieved materials can result in products with higher density, better wear resistance, and increased strength.
  • Clean and Safe Operation: The design of the two-dimensional vibrating sieve ensures a clean operation, reducing the risk of contamination of the materials being processed. This is particularly important in industries where cleanliness is a critical factor, such as in the production of medical devices and pharmaceuticals.
  • Adaptable to Various Shapes and Sizes: The flexibility of the sieve allows it to handle different shapes and sizes of materials, making it a versatile tool in the laboratory. This adaptability is crucial for meeting the diverse needs of various contracts and specific project requirements.

In summary, the Two-Dimensional Vibrating Sieve is a powerful tool that enhances the efficiency and precision of material preparation processes, leading to higher quality end products and significant time and cost savings. Its application in vacuum sintering and other high-precision industries underscores its importance in modern laboratory equipment.

Technical specifications

Two-dimensional vibrating sieving machine details

Product name Micro three-dimensional vibrating screener
Processing principle High frequency three-dimensional parabolic motion
Application sample characteristics Powder | granular | small pieces | loose suspension, etc.
Processing type Particle size determination, separation, classification
Maximum load 3kg
Number of screen layers 1-8 floors
Maximum sieve tower mass 2kg
Amplitude 0.2-3 mm
Vibration frequency 3000 times/minute
Screening particle size range 20um-125mm
Maximum screen diameter available 100mm
Maximum screen tower height 510mm
The main function Timing|Password lock|Continuous screening|One-key reset for intermittent screening|Alarm sound|Dry and wet screening|Amplitude adjustment
Additional features Comfortable visual screen pressure plate | liquid circulation system
Screening method Dry
Electrical description 100-120V/200-240V AC,50-60Hz,100W
Power port National standard/European standard/American standard/British standard, etc.
Net weight 42kg
Dimensions (width, depth, height) 430*400*620mm
Protection level IP65
Standard CE/ISO9001

Warnings

Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.

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FAQ

What Is A Test Sieve?

A test sieve is a precision instrument used in laboratories for the precise screening and particle size detection of granular or powdery materials. It is widely used in industries such as abrasives, geological exploration, metallurgy, pharmacopoeia, chemical industry, and building materials.

What Are The Main Applications Of Laboratory Sieve Shakers?

Laboratory sieve shakers are widely used for various applications, including testing sieves for cereals and grain, soil analysis, aggregates, paving road materials, construction mortar, raw materials in coal mining, solid fertilizers, carbon materials, metal powders, and food raw materials. They are essential tools in civil engineering laboratories and for in-situ tests, providing accurate particle size analysis and separation.

What Are The Main Applications Of Test Sieves?

Test sieves are used in various industries for particle analysis. They are essential in the analysis of metal powders (e.g., aluminum, copper, iron), chemical materials (e.g., resins, plastics, dyes), food products (e.g., flour, cocoa, additives), and abrasives (e.g., glass beads, alumina). They are also used in pharmaceuticals, agriculture, and mining for both fine and larger particle analysis.

What Are The Key Features Of Laboratory Sieve Shakers?

Laboratory sieve shakers are equipped with a stainless steel frame and perforated mesh for corrosion resistance, ensuring a long service life and high reliability. They feature a smooth surface for easy cleaning, preventing dirt accumulation. The sieves remain taut even after prolonged use, and they are compatible with test sieves from other manufacturers. Additionally, they come with a programmable timer, adjustable vibration speed, and strict quality control.

How Does A Test Sieve Work?

A test sieve works by allowing a mixture of particles of different sizes to pass through its mesh. Smaller particles pass through the sieve holes, while larger particles are retained on the mesh. The sieving process involves two stages: first, removing particles smaller than the standard pore size, and second, separating particles of a size close to the standard pore size. This ensures accurate particle size distribution analysis.

How Does A Laboratory Sieve Shaker Work?

A laboratory sieve shaker operates using a YZU vertical vibration motor as the vibration source. The motor drives the upper vibrating plate, which transmits vibrations to the screen frame. Materials smaller than the screen's aperture pass through to the lower screen frame, effectively separating particles by size. This process allows for accurate particle size determination, grading, and screening, making it highly effective for material analysis and separation.

What Are The Different Types Of Test Sieves?

There are three main types of test sieves: 1) Wire Braided Mesh Test Sieve, which is commonly used for general particle analysis; 2) Metal Perforated Plate Test Sieve, which is suitable for larger particles; and 3) Electroforming Test Sieve, which is designed for high-precision applications where fine particle analysis is required.

What Are The Advantages Of Using A Laboratory Sieve Shaker?

The advantages of using a laboratory sieve shaker include high accuracy due to consistent vibratory frequency and amplitude, which ensures repeatable test results. They are more efficient than manual sieving, as they can handle multiple sieves simultaneously and operate automatically with a timer. Sieve shakers are also flexible, allowing adjustments in sieving power and speed based on sample size, weight, and density. They are easy to operate, maintenance-free, and suitable for all laboratory testing purposes.

What Are The Advantages Of Using A Test Sieve?

Test sieves offer several advantages, including precise particle size analysis, versatility across various industries, and the ability to handle both dry and wet samples. They are also available in different types and configurations to meet specific application needs, ensuring accurate and reliable results in particle size distribution analysis.

What Types Of Laboratory Sieve Shakers Are Available?

There are several types of laboratory sieve shakers, including dry three-dimensional vibrating sieves, wet three-dimensional vibrating sieves, dry and wet three-dimensional vibrating sieves, two-dimensional vibrating sieves, slap vibrating sieves, and PTFE mesh sieves. Each type is designed for specific sieving tasks, such as handling dry, wet, or liquid samples, and can accommodate different sample sizes and weights.

Can Test Sieves Be Used For Both Dry And Wet Samples?

Yes, certain types of test sieves, such as the wet three-dimensional vibrating sieve and the dry and wet three-dimensional vibrating sieve, are specifically designed to handle both dry and wet samples. These sieves are ideal for laboratories requiring versatile sample processing capabilities.

What Is A PTFE Mesh Sieve, And Where Is It Used?

A PTFE mesh sieve is a specialized test sieve made with a non-metallic mesh woven from PTFE filament. It is used in industries where metal contamination is a concern, such as pharmaceuticals, food, and chemical industries. PTFE sieves ensure the integrity of sensitive samples and provide accurate results in particle size distribution analysis.
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The sieving time can be set by oneself, and the machine will shut down automatically. The time is adjustable from 1s to 99h to ensure the repeatability and consistency of the experiment.

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