Products Sample Preparation Sieving Machine Dry three-dimensional vibrating sieve
Dry three-dimensional vibrating sieve

Sieving Machine

Dry three-dimensional vibrating sieve

Item Number : KT-V200

Price varies based on specs and customizations


Screen layers
1-8 floors
Maximum sieve mass
4kg
Amplitude:
0.2-3 mm
Vibration frequency
3000 times/min
Screening particle size range
20um – 125mm
ISO & CE icon

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Introduction

The KT-V200 product focuses on solving common sieving tasks in the laboratory. It is suitable for sieving 20g-3kg dry samples. Screening and timing functions, including password lock screen protection and one-button reset, easy to use, simple to operate, quiet and comfortable, safe and reliable.

  • Processing principle: high-frequency three-dimensional parabolic motion
  • Application samples: Powder | granular | small block | loose | suspended solids, etc.
  • Processing type: Particle size determination, separation, classification
  • Main functions: Frequency conversion digital control | timing | vibration frequency adjustment | continuous screening | intermittent screening

Applications

The Dry Three-Dimensional Vibrating Sieve is a versatile and efficient screening equipment designed for precise particle size analysis and classification. Utilizing an electronically controlled electromagnet and a vibration transmission component, this sieve produces a three-dimensional throwing motion that ensures even distribution and rapid, accurate screening of samples. It is particularly effective in industries requiring detailed particle analysis and classification.

  • Pharmaceuticals: For the precise grading and quality control of pharmaceutical powders and granules.
  • Metallurgy: Used in the classification and analysis of metal powders and ore particles.
  • Food Industry: Essential for grading and ensuring the quality of food ingredients like grains, spices, and powders.
  • Cosmetics: Helps in the uniform distribution and sizing of cosmetic powders and pigments.
  • Agriculture: Critical for soil analysis and grading of agricultural products like seeds and grains.
  • Environmental Analysis: Useful in soil and sediment analysis for environmental studies.
  • Chemical Industry: For the classification of chemical powders and granules.
  • Geology: Assists in the analysis of geological samples for research and mining operations.
  • Construction Materials: Used in the grading of raw materials like sand, gravel, and cement.
  • Environmental Monitoring: Helps in the analysis of particulate matter in air and water samples.
  • Resources and Mining: Essential for ore and mineral analysis in mining operations.
  • Glass and Ceramics: Used in the grading of raw materials for manufacturing processes.
  • Biology: Useful in the analysis of biological samples for research purposes.

Features

The Dry Three-Dimensional Vibrating Sieve is a sophisticated laboratory equipment designed to efficiently and accurately screen and separate solid particles. Its unique features not only enhance its functionality but also provide significant benefits to the users, making it an indispensable tool in various industries.

  • Electromagnetically Controlled Vibration: The core of this sieve is an electronically controlled electromagnet that drives a vibration transmission component. This mechanism produces a three-dimensional throwing motion, ensuring that samples are evenly distributed across the entire screen surface. This feature facilitates layer-by-layer filtration and rapid sample classification, optimizing the screening process for various materials.
  • Multi-Layer Screen Structure: Each layer of the sieve body features screens with different aperture sizes, enabling the classification and screening of materials with varying particle sizes. This multi-layer design enhances the precision and efficiency of the screening process, making it suitable for a wide range of applications.
  • Adjustable Discharge Port and Automated Operations: The sieve allows for the adjustment of the discharge port direction, and it automatically discharges coarse and fine materials. This automation not only streamlines the screening process but also reduces manual intervention, thereby increasing efficiency and reducing the potential for human error.
  • High Screening Precision and Efficiency: With its high-frequency, small-amplitude vibration mode, the Dry Three-Dimensional Vibrating Sieve ensures that granular materials pass through and separate quickly on the sieve body. This feature not only saves energy but also significantly improves the screening efficiency and processing capacity, making it ideal for particle size analysis, morphology analysis, and particle distribution analysis.
  • Fully Sealed Structure and Automatic Screen Cleaning: The sieve is designed with a fully sealed structure to prevent dust from flying, ensuring a clean and safe working environment. Additionally, it features an automatic screen cleaning device, which keeps the mesh from getting clogged and maintains the integrity of the screening process.
  • Compact and Portable Design: Despite its robust capabilities, the Dry Three-Dimensional Vibrating Sieve is compact and lightweight, making it easy to move and suitable for various settings, including laboratories and industrial environments.

Detail & Parts

Digital display of performance and time Suitable for dry and wet screening Excellent separation efficiency even with short sieving times Efficient electromagnetic drive

Digital display of performance and time; Suitable for dry and wet screening; Excellent separation efficiency even with short sieving times; Efficient electromagnetic drive

3D motion, which ensures optimal utilization of the open area of the sieve and allows the sample to move evenly across the entire sieve surface Sieve stacks up to 510mm high Free adjustment of all process parameters (time, productivity) Easy to operate, ergonomic design

3D motion, which ensures optimal utilization of the open area of the sieve and allows the sample to move evenly across the entire sieve surface; Sieve stacks up to 510mm high; Free adjustment of all process parameters (time, productivity); Easy to operate, ergonomic design

Advantages

The Dry Three-Dimensional Vibrating Sieve offers a range of advantages that enhance the efficiency and effectiveness of the sintering process in metal 3D printing. Here are the key benefits:

  • Superior Quality: The sieve ensures that the materials used in the sintering process are of the highest quality, leading to components that are bright and clean with fewer imperfections. This is crucial for achieving the requisite hardness, size, and density in the final product.
  • Flexibility in Production: With the ability to handle a variety of materials including metals, ceramics, nanometer materials, non-crystalline material, composite materials, and functionally graded materials, the sieve provides versatility in production processes. This flexibility allows for the sintering of different shapes of products according to specific contracts.
  • Easy Operation: The user-friendly design of the sieve, coupled with fully automatic control features, makes it easy to operate in a vacuum or protective gas environment. This includes automated processes for vacuum pumping, pressure increasing, and sintering, ensuring ease of use and minimal operator intervention.
  • Advanced Safety Features: The sieve is equipped with interlocking functions and alarms for electricity shortage, water shortage, insufficient pressure, and over-temperature conditions. These safety measures protect both the equipment and the operators, ensuring a secure working environment.
  • High Degree of Automation: The configuration of the vacuum system in the sieve has a high degree of automation, which minimizes human error and ensures consistent quality in the sintering process. The system also includes a perfect detection system that helps avoid adverse effects caused by human factors.
  • Energy Efficiency and Environmental Friendliness: As vacuum sintering technology continues to evolve, the sieve is designed to be more environmentally friendly, efficient, and energy-saving. This aligns with the growing demand for sustainable manufacturing processes.
  • Fast Pumping Speed: The sieve's large pumping capacity and fast pumping speed effectively handle the large outgassing of raw materials, ensuring a smooth and efficient sintering process.

In summary, the Dry Three-Dimensional Vibrating Sieve is a critical component in the vacuum sintering process, offering superior quality, flexibility, ease of operation, advanced safety features, high automation, and environmental benefits. These advantages make it an indispensable tool for achieving high-quality, high-performance materials and products in the field of metal 3D printing.

Technical specifications

Dry three-dimensional vibrating sieve details

Maximum load 3 kg
Screen layers 1-8 floors
Maximum sieve tower mass 4 kg
Amplitude 0.2-3 mm
Vibration frequency 3000 times/min
Screening particle size range 20 um-125 mm
The largest available screen diameter 200mm
Maximum sieve tower height 510mm
Additional function Comfortable visual screen press plate
Screening method Dry
Electrical description 100-120V/220-240VAC,50-60Hz,200W
Power port National standard/European standard/American standard/British standard, etc.
Net weight 35 kg
Dimensions (width, thickness and height) 300*405*685mm
Protection level IP65
Standard CE/ISO9001

 

Warnings

Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.

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FAQ

What is a sieving machine?

A sieving machine, also known as a sieve shaker or vibratory sieve, is a device used to separate particles based on their size or distribution. It consists of a vibrating screen or mesh that allows smaller particles to pass through while larger particles are retained on the screen surface. The machine typically operates by applying vibration or oscillation to the screen, causing the particles to move and separate based on size.

What are the advantages of using a sieving machine?

Sieving machines offer several advantages in particle size analysis and separation processes. They provide a quick and efficient method for separating particles into different size fractions, enabling accurate particle size distribution analysis. The machines are versatile and can handle a wide range of materials, including powders, granules, and bulk solids. They are also easy to use and require minimal operator intervention. Sieving machines can be equipped with different mesh sizes or screen types to accommodate various particle size ranges. Additionally, modern sieving machines often come with advanced features such as automated controls, programmable settings, and data logging capabilities, enhancing productivity and data accuracy.

What types of materials can be sieved using a sieving machine?

Sieving machines can be used to sieve a wide range of materials, including but not limited to sands, soils, powders, granules, pharmaceuticals, food products, chemicals, and minerals. The machines are suitable for sieving materials with particle sizes ranging from a few micrometers to several millimeters. Different mesh sizes or screen types can be selected based on the desired particle size range. Sieving machines are commonly used in industries such as mining, pharmaceuticals, food processing, cosmetics, and chemical manufacturing, where particle size analysis and separation are critical for quality control and process optimization.

How does a sieving machine work?

A sieving machine operates by using vibration or oscillation to separate particles based on size. The machine consists of a vibrating screen or mesh that allows smaller particles to pass through while larger particles are retained on the screen surface. As the machine is turned on, a vibrating motor or other mechanism generates vibration or oscillation, causing the screen to move rapidly. This movement agitates the particles on the screen, allowing smaller particles to pass through the openings in the mesh, while larger particles are retained. The sieving process can be further enhanced by adjusting the amplitude and frequency of the vibrations to optimize separation efficiency. The separated fractions can then be collected and analyzed for particle size distribution or further processing.

Can a sieving machine be used for wet sieving?

Yes, some sieving machines are designed specifically for wet sieving applications. These machines are equipped with waterproof enclosures and special screens or mesh that can withstand contact with liquids. Wet sieving is commonly used for analyzing particle size distribution in suspensions or slurries. The process involves immersing the sample in a liquid medium while sieving to prevent agglomeration or clogging of the mesh. The liquid medium helps to disperse the particles and facilitate their passage through the screen. Wet sieving is often utilized in industries such as ceramics, construction materials, and environmental testing, where particles are present in a liquid form. It is important to select a sieving machine specifically designed for wet sieving and follow proper procedures to ensure accurate and reliable results.
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