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Liquid Nitrogen Cryogenic Grinder Mill Cryomill Airflow Ultrafine Pulverizer

Crushing & Grinding Machine

Liquid Nitrogen Cryogenic Grinder Mill Cryomill Airflow Ultrafine Pulverizer

Item Number : KT-CG03

Price varies based on specs and customizations


Power
1.8kw
Voltage
220V
Low-temperature crushing fineness
40-300 mesh
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Product Application

The Liquid Nitrogen Cryogenic Grinding Machine(Cryomilling) Airflow Ultrafine Pulverizer is a specialized equipment designed for the pulverization of plastic raw materials, heat-sensitive materials, and toughness materials in laboratory settings. This machine is particularly effective in maintaining the original properties and state of the materials during the pulverization process. Its applications extend across various industries, including:

  • Traditional Chinese Medicine: Ensuring the integrity and effectiveness of herbal samples.
  • Western Medicine: Supporting the research and development of pharmaceutical formulations.
  • Pesticides: Facilitating the fine grinding of pesticide compounds for better dispersion.
  • Biology: Supporting research in genetic and cellular studies.
  • Cosmetics: Ensuring the fineness of cosmetic ingredients for better texture and application.
  • Food: Supporting the development of food additives and flavorings.
  • Feed: Ensuring the uniformity and digestibility of feed materials.
  • Chemicals: Supporting the fine grinding of chemical compounds for research and development.
  • Ceramics: Facilitating the fine grinding of ceramic materials for better properties.

Detail & Parts

Liquid Nitrogen Cryogenic Grinding Machine Airflow Ultrafine Pulverizer

Product Feature

The Liquid Nitrogen Cryogenic Grinding Machine Airflow Ultrafine Pulverizer boasts several unique features that set it apart from traditional pulverizers:

  • High Fineness: The machine can achieve pulverization fineness ranging from 40-300 mesh for low-temperature crushing and up to 300 mesh-1000 mesh for brittle materials at room temperature. This high fineness ensures that the materials retain their original properties and are suitable for detailed analysis and research.
  • Small Size and Light Weight: Designed with a compact and lightweight structure, this pulverizer can be conveniently placed on laboratory countertops, making it highly accessible for users.
  • Cryogenic Pulverization: Utilizing liquid nitrogen as a cooling medium, the machine can achieve ultra-low temperature pulverization, which is particularly beneficial for heat-sensitive and tough materials. This process ensures that the materials do not degrade or change their properties during pulverization.
  • Safety and Ease of Use: The machine features a fully enclosed structure, reducing the risk of operator exposure to the pulverizing chamber. Additionally, its continuous feeding type design allows for easy operation with minimal supervision.
  • Efficient Material Collection: The cyclone type material collection method ensures efficient and clean material collection, reducing waste and improving overall efficiency.

Working Principle

The Liquid Nitrogen Cryogenic Grinding Machine Airflow Ultrafine Pulverizer operates on a sophisticated principle that combines high-speed impact and airflow vortex pulverization. Here’s a detailed breakdown of its working mechanism:

  1. Liquid Nitrogen Cooling: The material to be pulverized is first cooled using liquid nitrogen, which reduces its temperature to as low as -196°C. This cooling process embrittles the material, making it easier to pulverize without causing thermal degradation.
  2. High-Speed Rotation: The cooled material enters the pulverizing chamber where it is subjected to high-speed rotation of blades (up to 25,000 r/min). The high-speed rotation creates a vortex of airflow that further aids in the pulverization process.
  3. Impact and Shearing: The material is subjected to repeated impact, collision, shearing, and friction between the blades, toothed disc, and other materials within the chamber. This multi-faceted action ensures thorough and efficient pulverization.
  4. Airflow Classification: The pulverized material is then classified by an airflow sieve classifier. Materials that meet the required fineness are collected, while those that do not are returned to the chamber for further pulverization.
  5. Closed-Circuit Circulation: The system operates in a closed-circuit circulation, ensuring that energy is fully utilized and energy consumption is minimized. This also helps in maintaining a consistent environment within the chamber, further enhancing the pulverization process.

Product Advantage

The Liquid Nitrogen Cryogenic Grinding Machine Airflow Ultrafine Pulverizer offers several advantages that make it a superior choice for laboratory and industrial applications:

  • Increased Productivity: The optimized particle size and increased throughput ensure higher production rates, reducing overall production times and maximizing output.
  • Elimination of Caking: The use of liquid nitrogen prevents the formation of caked product within the mill, ensuring a continuous and smooth pulverization process.
  • Decreased Wear on Equipment: The ultra-low temperature pulverization reduces wear on grinding equipment, extending its operational life and reducing maintenance costs.
  • Separation of Composite Materials: The machine is capable of separating composite materials within the mill, ensuring that each component is pulverized to the required fineness.
  • Lower Energy Consumption: The closed-circuit circulation system and the use of liquid nitrogen as a grinding medium result in lower energy consumption, making the machine more cost-effective.
  • Fine Particle Size: The machine can achieve pulverization fineness ranging from 10-700 mesh, or even micron-level fineness, ensuring that the materials are finely ground and suitable for detailed analysis.
  • Uniform Particle Distribution: The cryogenic milling process generates ultra-fine particles within narrow distribution ranges, ensuring uniformity and consistency in the final product.
  • Improved Pouring Properties: The finely ground materials improve the pouring properties, making them easier to handle and process in downstream applications.
  • Reduction in Microbial Load: The low-temperature pulverization process also helps in reducing the microbial load, making the machine suitable for applications requiring sterile conditions.

In summary, the Liquid Nitrogen Cryogenic Grinding Machine Airflow Ultrafine Pulverizer is a versatile and efficient tool for the fine grinding of a wide range of materials. Its unique features and advantages make it an indispensable asset for laboratories and industries requiring precise and consistent pulverization.

Technical specifications

Parameter Specification
Name Laboratory cryogenic freezer pulverizer
Model KT-CG03
Power 1.8kw
Voltage 220V
Low-temperature crushing fineness 40-300 mesh
Output 1-3kg/h
Speed 25000r/min
Pulverizer weight 10kg
Overall dimensions 480 * 290 * 280
Cooling Liquid nitrogen freezing
Knife Type Multilateral warped head knife
Crushing principle High-speed impact
Screening Wind selection (no sieve)
Fibrous materials crushed at room temperature fineness 120 mesh-500 mesh
Brittle materials crushed at room temperature fineness 300 mesh-1000 mesh
Note Equipment plus liquid nitrogen use air humidity should not be greater than 50% RH

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FAQ

What Is A Cryogenic Grinder And How Does It Work?

A cryogenic grinder is a device that uses liquid nitrogen to cool and grind materials at very low temperatures. The material is first cooled to a brittle state using liquid nitrogen, then fed into a grinding chamber where it is pulverized by high-speed rotating blades or impellers. The process involves repeated impact, collision, shearing, and friction to achieve fine particle sizes. The ground material is then classified by an airflow sieve, and any material that does not meet the required fineness is returned to the grinding chamber for further processing.

What Is CVD (Chemical Vapor Deposition) And What Are Its Key Advantages?

CVD, or Chemical Vapor Deposition, is a process where materials are deposited onto a substrate from the vapor phase. Key advantages include the ability to coat restricted access surfaces, a wide range of coating materials (metals, alloys, and ceramics), very low porosity levels, high purity, and economical production with large batch numbers.

What Are The Main Applications Of Cryogenic Grinders?

Cryogenic grinders are widely used in various industries, including food processing, manufacturing, steel grinding, and recycling. In food processing, they are used to grind heat-sensitive materials like cheese, dried fruits, and spices while preserving their flavor. In manufacturing, they are used to pulverize materials like carbon black without thermal degradation. In steel grinding, they help manage heat generated during the grinding process. In recycling, they play a crucial role in processing materials efficiently.

What Are Some Common Applications Of CVD Materials?

CVD materials are used in various applications such as cutting tools, loudspeakers, dressing tools, wire drawing dies, thermal management, electronics, optics, sensing, quantum technologies, and more. They are valued for their superior thermal conductivity, durability, and performance in different environments.

What Are The Advantages Of Using A Cryogenic Grinder?

Cryogenic grinders offer several advantages, including increased productivity through optimized particle size and higher throughput, elimination of caking within the mill, decreased wear on grinding equipment, and the ability to separate composite materials. They also provide a higher production rate, lower energy consumption, finer particle size, more uniform particle distribution, and lower grinding costs. Additionally, they improve pouring properties of materials and reduce microbial load.

What Types Of CVD Materials Are Available?

There are several types of CVD materials available, including CVD Diamond coatings, CVD diamond domes, CVD Diamond for dressing tools, CVD Diamond wire drawing die blanks, CVD Diamond cutting tool blanks, CVD boron-doped diamond, CVD diamond for thermal management, and more. Each type is tailored for specific applications.

Why Is Liquid Nitrogen Used In Cryogenic Grinding?

Liquid nitrogen is used in cryogenic grinding because it provides the necessary refrigeration to cool materials to very low temperatures (down to -196°C). This cooling makes the materials brittle, allowing them to be easily pulverized. Liquid nitrogen also absorbs the heat generated during the grinding process, preventing thermal degradation and maintaining the material's properties. It is an effective and safe cooling medium for achieving ultra-fine grinding results.

How Does CVD Diamond Enhance The Performance Of Cutting Tools?

CVD diamond enhances cutting tools by providing superior wear resistance, low friction, and high thermal conductivity. This makes them ideal for machining non-ferrous materials, ceramics, and composites, ensuring longer tool life and better performance.

What Types Of Materials Can Be Processed Using A Cryogenic Grinder?

Cryogenic grinders can process a wide range of materials, including plastics, rubber, pharmaceuticals, food grades, plant and animal tissues, and heat-sensitive materials. They are particularly effective for materials that are susceptible to oxidation or contain volatile substances, such as carotene, vitamins, coffee, and spices. Cryogenic grinding is also suitable for materials that require fine particle sizes and uniform distribution.

What Makes CVD Diamond Domes Suitable For High-performance Loudspeakers?

CVD diamond domes are suitable for high-performance loudspeakers due to their exceptional sound quality, durability, and power handling capabilities. Made with DC Arc Plasma Jet technology, they deliver superior acoustic performance for high-end audio applications.

How Does Cryogenic Grinding Improve Material Properties?

Cryogenic grinding improves material properties by reducing particle size to a fine and uniform level, which enhances the material's flowability and mixing characteristics. It also preserves the material's integrity by preventing thermal degradation and oxidation. Additionally, cryogenic grinding can reduce microbial load and improve the material's visual appearance by minimizing speckling. These improvements make the material more suitable for various applications, including pharmaceuticals, cosmetics, and food processing.

How Does CVD Diamond Improve Thermal Management In Electronic Devices?

CVD diamond improves thermal management in electronic devices by offering high-quality diamond with thermal conductivity up to 2000 W/mK. This makes it ideal for use in heat spreaders, laser diodes, and GaN on Diamond (GOD) applications, effectively dissipating heat and enhancing device performance.
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Product Datasheet

Liquid Nitrogen Cryogenic Grinder Mill Cryomill Airflow Ultrafine Pulverizer

Category Catalog

Crushing & Grinding Machine


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