Products Sample Preparation Milling Equipment Laboratory Grinding Mill Mortar Grinder for Sample Preparation
Laboratory Grinding Mill Mortar Grinder for Sample Preparation

Milling Equipment

Laboratory Grinding Mill Mortar Grinder for Sample Preparation

Item Number : KT-MG200

Price varies based on specs and customizations


Maximum injection size
< 8 mm
Sample particle size range
10-20um
Batch effective processing capacity
10-190ml
Maximum speed
100 rpm
ISO & CE icon

Shipping:

Contact us to get shipping details Enjoy On-time Dispatch Guarantee.

View Specs

Why Choose Us

Easy ordering process, quality products, and dedicated support for your business success.

Easy Process Quality Assured Dedicated Support

Introduction

KT-MG200 mortar grinder can be used for mixing and homogenizing powder, suspension, paste and even viscous samples. It can help users realize the ideal operation of sample preparation with more regularization and higher repeatability. The heavy manual grinding is replaced by more accurate machinery and electronics, which can bring you a more relaxed experience. F-RM200 can be equipped with cooling or heating equipment according to the needs. The instrument is small in size, light in weight, easy to use, easy to clean, and the consumables are also easy to disassemble and easy to clean. ) selection and replacement are simple and convenient, and can be applied to the application of different samples in different industries.

Processing principle: pressure | friction

Application sample characteristics: soft | hard | brittle | paste

Processing Type: Grinding

Main functions: timing | speed regulation | pause | gap grinding | password lock | observation window | feeding window | LED lighting

Features of Mortar Grinder

Mortar grinders are essential tools in laboratories for the efficient and precise grinding and mixing of various materials. These machines are designed to handle a wide range of materials, from soft biological samples to hard ceramics, ensuring a consistent and fine particle size that is crucial for many analytical and research applications. Here are some key features that make mortar grinders a valuable asset in any laboratory setting:

  • Versatility in Material Processing: Mortar grinders can handle a diverse range of materials, making them suitable for laboratories that deal with different types of samples. This versatility ensures that the equipment can be used for multiple applications, enhancing its utility and cost-effectiveness.
  • Precise Control Over Grinding Parameters: With adjustable speed settings and grinding times, users can fine-tune the grinding process to achieve the desired particle size and consistency. This precision is crucial for ensuring the accuracy and reliability of subsequent analyses.
  • Ease of Use and Maintenance: Modern mortar grinders are designed with user-friendly interfaces and easy-to-clean components. This not only simplifies the operation but also reduces downtime for maintenance, thereby increasing productivity in the laboratory.
  • Durability and Reliability: Constructed with high-quality materials, mortar grinders are built to withstand the rigors of frequent use and harsh grinding conditions. This durability ensures a long service life and consistent performance, minimizing the need for frequent replacements or repairs.
  • Safety Features: Safety is a paramount concern in laboratory settings. Mortar grinders are equipped with safety mechanisms such as interlocks and emergency stop buttons, which protect users from accidental injuries and ensure compliance with safety standards.
  • Integration with Laboratory Information Management Systems (LIMS): Some advanced models can be integrated with LIMS, allowing for automated data recording and process monitoring. This integration enhances the efficiency of laboratory workflows and ensures data integrity.

By incorporating these features, mortar grinders provide laboratories with a reliable and efficient means of preparing samples for various analytical procedures, thereby contributing to the overall productivity and success of scientific research and development.

Advantages

The Mortar Grinder stands out with its array of benefits that cater to various laboratory needs:

  • Low-wear and Low-maintenance Design: The Mortar Grinder is engineered to minimize wear and tear, ensuring longevity and reducing the need for frequent maintenance, which saves time and resources.
  • Operator Friendly Replacement of Grinding Vessels: The design allows for easy and quick replacement of grinding vessels, making it user-friendly and efficient for operators.
  • Grinding Vessels in Steel or Ceramic: The availability of grinding vessels in both steel and ceramic options allows for customization to suit specific material requirements, enhancing versatility.
  • Sound-insulated Housing: The machine features a sound-insulated housing that reduces noise levels, creating a more comfortable working environment.
  • Safe Footing and Quiet Running: The Mortar Grinder provides a stable and secure base, ensuring safety, and operates quietly, contributing to a peaceful lab setting.
  • Easy Operation: The intuitive design of the machine makes it straightforward to operate, reducing the learning curve for new users and improving overall lab productivity.
  • Material Suction: The high-speed rotation of the self-priming pump blade generates a strong suction force, effectively drawing material into the grinding basket for efficient processing.
  • Dispersion: The centrifugal force from the high-speed dispersing disc accelerates material dispersion, ensuring a thorough and high-efficiency mixing process.
  • Dispersing Grinder with Excellent Efficiency: The combination of high-speed self-priming pump blades and dispersing discs results in a highly efficient grinding and dispersion cycle, eliminating material turning and circulation dead ends.

The Mortar Grinder is compatible with various grinding methods

  • Vibratory Grinding: Ideal for processing small pieces of jaw-crushed samples to a suitable size, ensuring a consistent grind.
  • Cryogenic Grinding: Offers increased productivity, elimination of caking, decreased wear on equipment, separation of composite materials, higher production rates, lower energy consumption, fine particle size, uniform particle distribution, lower grinding costs, improved pouring properties, and reduction in microbial load.

Detail & Parts

Mortar grinder front

Mortar grinder front

Side of mortar and pestle grinder

Side of mortar and pestle grinder

Side of mortar and pestle grinder

Mortar grinder details

Mortar grinder details

Technical specifications

Suitable materials soft | hard | brittle | pulpy
Treatment type grinding
Maximum injection size < 8 mm
Sample particle size range < 10-20um
Batch effective processing capacity 10-190ml
Maximum speed 100 rpm
Mortar volume 700ml
Mortar material Zirconia | Tungsten Carbide | Onyx | Stainless Steel Available
Pestle material Zirconia | Tungsten Carbide | Onyx | Stainless Steel Available
Material of pestle Type 304 stainless steel
Usher and pestle pressure adjustment Adjust the handle vertically
Usher and pestle position adjustment Knob for lateral adjustment
Scraper material PTFE | Nylon Optional
Scraper adjustment Adjustable pressure | Adjustable lateral position
Grinding time setting 9999 h | min | s
Stop time setting 9999 h | min | s
Grinding method Dry Grinding | Wet Grinding | Cryogenic Grinding
Net weight 38 kg
Overall dimension 310*330*430 mm
Electrical description 110-220V, 50-60Hz, 150W
Protection level IP65
Quality standard CE

Warnings

Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.

Designed for You

KinTek provide deep custom made service and equipment to worldwide customers, our specialized teamwork and rich experienced engineers are capable to undertake the custom tailoring hardware and software equipment requirements, and help our customer to build up the exclusive and personalized equipment and solution!

Would you please drop your ideas to us, our engineers are ready for you now!

Trusted by Industry Leaders

Our Cooperated Clients

FAQ

What Is A Laboratory Crusher Used For?

A laboratory crusher, also known as a jaw crusher, is used to reduce solid samples like rocks or crystals into powder or dust. It is widely used in industries such as mining, metallurgy, chemical, building materials, water conservancy, and transportation for coarse, medium, and fine crushing of materials like limestone, calcium carbide, and shale.

What Is Milling Equipment Used For?

Milling equipment is used for the precise shaping, sizing, and finishing of various materials. It is commonly employed in manufacturing processes to remove excess material, create complex shapes, and achieve tight tolerances. Milling machines are versatile tools capable of performing tasks such as cutting, drilling, boring, and contouring.

How Does A Laboratory Crusher Work?

A laboratory crusher works using a fixed plate and a mechanically operated gyrating plate arranged in a funnel shape. The plates move against each other in a rocking motion, crushing samples and moving them towards the discharge area. This mechanism ensures efficient size reduction of materials.

What Are The Different Types Of Milling Equipment?

There are several types of milling equipment, including vertical milling machines, horizontal milling machines, and gantry milling machines. Vertical milling machines have a vertically oriented spindle that moves the cutting tool up and down. Horizontal milling machines have a horizontally oriented spindle and are typically used for larger, heavy-duty applications. Gantry milling machines have a bridge-like structure that supports the spindle and allows for precise movement in multiple directions.

What Are The Main Features Of A Laboratory Jaw Crusher?

The main features of a laboratory jaw crusher include a high crushing ratio (up to 15), uniform particle size, a gasket-type discharge port adjustment device, high production efficiency, low energy consumption, a deep crushing cavity with no dead zone, hyperboloid jaws for reduced wear, and a safe and reliable lubrication system.

What Materials Can Be Processed Using Milling Equipment?

Milling equipment can process a wide range of materials, including metals, plastics, composites, and wood. Common metals processed using milling machines include steel, aluminum, brass, and titanium. Plastics such as acrylic, PVC, and nylon can also be milled. Additionally, milling equipment can shape and finish composite materials like carbon fiber and fiberglass, as well as wood and other organic materials.

What Is The Working Principle Of A Laboratory Jaw Crusher?

The working principle of a laboratory jaw crusher involves a curved extrusion type mechanism. When the moving jaw goes down, the angle between the toggle plate and the moving jaw decreases, causing the moving jaw plate to leave the fixed jaw plate. This action, combined with the pull rod and spring, crushes the material, which is then discharged from the lower mouth of the crushing cavity.

How Does Milling Equipment Work?

Milling equipment operates by rotating a cutting tool, typically a multi-point cutter, against the workpiece. The cutting tool removes material from the workpiece as it moves along various axes. The movement of the cutting tool and the workpiece can be controlled manually or through computer numerical control (CNC) systems. The cutting tool may have different geometries, such as end mills, ball mills, or face mills, depending on the desired outcome. The precise control of the cutting tool's movement allows for the creation of intricate shapes, precise dimensions, and smooth surface finishes.

What Are The Advantages Of Using A Laboratory Crusher?

The advantages of using a laboratory crusher include a high crushing ratio, uniform particle size, reliable operation, high production efficiency, low energy consumption, reduced wear on jaws due to hyperboloid design, and a safe and easy-to-maintain lubrication system. These features make it highly efficient and cost-effective for various applications.

What Are The Advantages Of Using Milling Equipment?

Milling equipment offers several advantages in manufacturing processes. Firstly, it allows for the precise removal of excess material, resulting in accurate and consistent part dimensions. Secondly, milling machines can create complex shapes and features that would be challenging or impossible to achieve using other methods. Thirdly, milling equipment provides high productivity, as it can remove material quickly and efficiently. Additionally, modern CNC milling machines offer automation and programming capabilities, reducing manual labor and increasing efficiency. Lastly, milling equipment provides versatility, as it can be used for a wide range of materials and applications.

What Factors Should Be Considered When Selecting Milling Equipment?

Several factors should be considered when selecting milling equipment. These include the required machining capabilities, such as the size and complexity of the parts to be produced, as well as the desired precision and surface finish. The type of material to be processed is also crucial, as different milling machines may be better suited for specific materials. Other factors to consider include the available workspace, the required spindle speed and power, the availability of tooling and accessories, as well as the budget and maintenance requirements. It is important to choose milling equipment that aligns with the specific machining needs and production goals to ensure optimal performance and cost-effectiveness.
View more faqs for this product

Product Datasheet

Laboratory Grinding Mill Mortar Grinder for Sample Preparation

Category Catalog

Milling Equipment


REQUEST A QUOTE

Our professional team will reply to you within one business day. Please feel free to contact us!

Related Products

Nature Agate Mortar and Pestle for Grinding and Mixing

Nature Agate Mortar and Pestle for Grinding and Mixing

Get high-quality grinding results with Nature Agate Mortar and Pestle. Available in various sizes with shining polished grinding surfaces.

View Details
Laboratory High Throughput Tissue Grinding Mill Grinder

Laboratory High Throughput Tissue Grinding Mill Grinder

KT-MT is a high-quality, small, and versatile tissue grinder used for crushing, grinding, mixing, and cell wall breaking in various fields, including food, medical, and environmental protection. It is equipped with 24 or 48 2ml adapters and ball grinding tanks and is widely employed for DNA, RNA, and protein extraction.

View Details
Laboratory Jaw Crusher

Laboratory Jaw Crusher

Discover the small jaw crusher for efficient, flexible, and affordable crushing in labs and small mines. Ideal for coal, ores, and rocks. Learn more now!

View Details
Powerful Plastic Crusher Machine

Powerful Plastic Crusher Machine

KINTEK's powerful plastic crusher machines process 60-1350 KG/H of diverse plastics, ideal for labs and recycling. Durable, efficient, and customizable.

View Details
Vibrating Disc Mill Small Laboratory Grinding Machine

Vibrating Disc Mill Small Laboratory Grinding Machine

Discover the versatile Vibrating Disc Mill for efficient laboratory grinding. Ideal for geology, metallurgy, biology, and more. Explore now!

View Details
Laboratory Ball Mill Jar Mill with Metal Alloy Grinding Jar and Balls

Laboratory Ball Mill Jar Mill with Metal Alloy Grinding Jar and Balls

Grind and mill with ease using metal alloy grinding jars with balls. Choose from 304/316L stainless steel or tungsten carbide and optional liner materials. Compatible with various mills and features optional functions.

View Details
High Energy Planetary Ball Mill Milling Machine for Laboratory

High Energy Planetary Ball Mill Milling Machine for Laboratory

The biggest feature is that the high energy planetary ball mill can not only perform fast and effective grinding, but also has good crushing ability

View Details
Liquid Nitrogen Cryogenic Grinder Mill Cryomill with Screw Feeder

Liquid Nitrogen Cryogenic Grinder Mill Cryomill with Screw Feeder

Discover the Liquid Nitrogen Cryogenic Pulverizer with Screw Feeder, perfect for fine material processing. Ideal for plastics, rubber, and more. Boost your lab efficiency now!

View Details
Laboratory Jar Mill with Agate Grinding Jar and Balls

Laboratory Jar Mill with Agate Grinding Jar and Balls

Grind your materials with ease using Agate Grinding Jars with Balls. Sizes from 50ml to 3000ml, perfect for planetary and vibration mills.

View Details
High Energy Planetary Ball Mill Milling Machine for Laboratory

High Energy Planetary Ball Mill Milling Machine for Laboratory

Experience fast and effective sample processing with the F-P2000 high-energy planetary ball mill. This versatile equipment offers precise control and excellent grinding capabilities. Perfect for laboratories, it features multiple grinding bowls for simultaneous testing and high output. Achieve optimal results with its ergonomic design, compact structure, and advanced features. Ideal for a wide range of materials, it ensures consistent particle size reduction and low maintenance.

View Details
Mini Planetary Ball Mill Machine for Laboratory Milling

Mini Planetary Ball Mill Machine for Laboratory Milling

Discover the KT-P400 desktop planetary ball mill, ideal for grinding and mixing small samples in the lab. Enjoy stable performance, long service life, and practicality. Functions include timing and overload protection.

View Details
Laboratory Single Horizontal Jar Mill

Laboratory Single Horizontal Jar Mill

KT-JM3000 is a mixing and grinding instrument for placing a ball milling tank with a volume of 3000ml or less. It adopts frequency conversion control to realize timing, constant speed, direction change, overload protection and other functions.

View Details
Lab Internal Rubber Mixer Rubber Kneader Machine for Mixing and Kneading

Lab Internal Rubber Mixer Rubber Kneader Machine for Mixing and Kneading

Lab internal rubber mixer is suitable for mixing, kneading and dispersing various chemical raw materials such as plastics, rubber, synthetic rubber, hot melt adhesive and various low-viscosity materials.

View Details
Laboratory Disc Cup Vibratory Mill for Sample Grinding

Laboratory Disc Cup Vibratory Mill for Sample Grinding

The vibrating disc mill is suitable for non-destructive crushing and fine grinding of samples with large particle sizes, and can quickly prepare samples with analytical fineness and purity.

View Details
High-Energy Omnidirectional Planetary Ball Mill Milling Machine for Laboratory

High-Energy Omnidirectional Planetary Ball Mill Milling Machine for Laboratory

The KT-P4000E is a new product derived from the vertical high-energy planetary ball mill with a 360° swivel function. Experience faster, uniform, and smaller sample output results with 4 ≤1000ml ball mill jars.

View Details
Laboratory Horizontal Planetary Ball Mill Milling Machine

Laboratory Horizontal Planetary Ball Mill Milling Machine

Improve sample uniformity with our Horizontal Planetary Ball Mills. KT-P400H reduces sample deposition and KT-P400E has multi-directional capabilities. Safe, convenient and efficient with overload protection.

View Details
Laboratory Four-Body Horizontal Jar Mill

Laboratory Four-Body Horizontal Jar Mill

The four-body horizontal tank mill ball mill can be used with four horizontal ball mill tanks with a volume of 3000ml. It is mostly used for mixing and grinding laboratory samples.

View Details
Laboratory Planetary Ball Mill Rotating Ball Milling Machine

Laboratory Planetary Ball Mill Rotating Ball Milling Machine

KT-P400E is a desktop multi-directional planetary ball mill with unique grinding and mixing capabilities. It offers continuous and intermittent operation, timing, and overload protection, making it ideal for various applications.

View Details
High Energy Vibratory Laboratory Ball Mill Grinding Mill Single Tank Type

High Energy Vibratory Laboratory Ball Mill Grinding Mill Single Tank Type

High-energy vibration ball mill is a small desktop laboratory grinding instrument.It can be ball-milled or mixed with different particle sizes and materials by dry and wet methods.

View Details
Laboratory Micro Horizontal Jar Mill for Precision Sample Preparation in Research and Analysis

Laboratory Micro Horizontal Jar Mill for Precision Sample Preparation in Research and Analysis

Discover the Micro Horizontal Jar Mill for precise sample preparation in research and analysis. Ideal for XRD, geology, chemistry, and more.

View Details

Related Articles

Features of Different Laboratory Mills: An Overview

Features of Different Laboratory Mills: An Overview

Laboratory mills are specialized machines used to reduce non-homogenous batch samples into smaller, representative samples that are more uniform in composition.

Find out more
Basic Mixing Equipment in the Laboratory

Basic Mixing Equipment in the Laboratory

Overview of essential laboratory mixing devices and their functionalities.

Find out more
What is a Laboratory Crusher Used For?

What is a Laboratory Crusher Used For?

Discover the uses and working mechanism of laboratory crushers. Explore various types of crushing equipment and their applications. Learn how laboratory crushers play a crucial role in scientific analysis and environmental studies.

Find out more
Techniques for Sample Preparation in X-Ray Fluorescence Analysis: Pressed and Loose Powder Methods

Techniques for Sample Preparation in X-Ray Fluorescence Analysis: Pressed and Loose Powder Methods

X-ray fluorescence (XRF) analysis is a common technique used for analyzing powders in various industries. When it comes to preparing powder samples for XRF analysis, there are two main methods: pressed powder method and loose powder method.The pressed powder method involves compressing the sample into a pellet or disk, while the loose powder method involves simply placing the sample into a cup or container. Each method has its advantages and disadvantages, and the choice of method depends on the specific requirements of the analysis.

Find out more
XPS Powder Sample Preparation and Precautions

XPS Powder Sample Preparation and Precautions

Guidelines for preparing and handling powder samples for XPS analysis.

Find out more
The Three Stages of Lab Crushing: A Comprehensive Guide

The Three Stages of Lab Crushing: A Comprehensive Guide

Learn about the three stages of crushing: primary, secondary, and tertiary, and how they are used in sample preparation for scientific analysis. Discover the different types of crushers and their applications in reducing bulky materials into smaller particles.

Find out more
A Guide To PREPARE SAMPLES FOR XRF ANALYSIS

A Guide To PREPARE SAMPLES FOR XRF ANALYSIS

There are many ways to prepare samples for XRF analysis. The choice of method will also affect the time it takes to get results and the cost of the analysis.

Find out more
Preparing XRD Samples: A Comprehensive Guide

Preparing XRD Samples: A Comprehensive Guide

Detailed steps and requirements for preparing samples for X-ray diffraction experiments.

Find out more
Revolutionizing Lab Efficiency: The Ultimate Guide to Laboratory Sieving Machines

Revolutionizing Lab Efficiency: The Ultimate Guide to Laboratory Sieving Machines

Discover the common sieving methods used in laboratory analysis. Learn about single sieve and sieve set sieving, dry and wet sieving, and other techniques for effective particle separation. Find out how sieving has evolved over time and its importance in quality assurance.

Find out more
Laboratory Crushers: A Comprehensive Guide to Their Uses and Functionality

Laboratory Crushers: A Comprehensive Guide to Their Uses and Functionality

Laboratory crushers play a crucial role in scientific research and analysis. These crushers, commonly known as jaw crushers, are indispensable in obtaining accurate and consistent results for sample preparation.

Find out more
X-ray Fluorescence Spectrometry Analysis Method | Sample preparation method: tableting sample preparation

X-ray Fluorescence Spectrometry Analysis Method | Sample preparation method: tableting sample preparation

Detailed guide on XRF analysis, focusing on sample preparation and powder sample methods.

Find out more
How To Turn XRF analysis sample preparation Into Success

How To Turn XRF analysis sample preparation Into Success

In X-ray fluorescence (XRF) analysis, sample preparation is an important step because it can significantly impact both the quality and the efficiency of the analysis.

Find out more