Products Sample Preparation Milling Equipment Mortar grinder
Mortar grinder

Milling Equipment

Mortar grinder

Item Number : KT-MG200

Price varies based on specs and customizations


Maximum injection size
< 8 mm
Sample particle size range
10-20um
Batch effective processing capacity
10-190ml
Maximum speed
100 rpm
ISO & CE icon

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Introduction

KT-MG200 mortar grinder can be used for mixing and homogenizing powder, suspension, paste and even viscous samples. It can help users realize the ideal operation of sample preparation with more regularization and higher repeatability. The heavy manual grinding is replaced by more accurate machinery and electronics, which can bring you a more relaxed experience. F-RM200 can be equipped with cooling or heating equipment according to the needs. The instrument is small in size, light in weight, easy to use, easy to clean, and the consumables are also easy to disassemble and easy to clean. ) selection and replacement are simple and convenient, and can be applied to the application of different samples in different industries.

Processing principle: pressure | friction

Application sample characteristics: soft | hard | brittle | paste

Processing Type: Grinding

Main functions: timing | speed regulation | pause | gap grinding | password lock | observation window | feeding window | LED lighting

Features of Mortar Grinder

Mortar grinders are essential tools in laboratories for the efficient and precise grinding and mixing of various materials. These machines are designed to handle a wide range of materials, from soft biological samples to hard ceramics, ensuring a consistent and fine particle size that is crucial for many analytical and research applications. Here are some key features that make mortar grinders a valuable asset in any laboratory setting:

  • Versatility in Material Processing: Mortar grinders can handle a diverse range of materials, making them suitable for laboratories that deal with different types of samples. This versatility ensures that the equipment can be used for multiple applications, enhancing its utility and cost-effectiveness.
  • Precise Control Over Grinding Parameters: With adjustable speed settings and grinding times, users can fine-tune the grinding process to achieve the desired particle size and consistency. This precision is crucial for ensuring the accuracy and reliability of subsequent analyses.
  • Ease of Use and Maintenance: Modern mortar grinders are designed with user-friendly interfaces and easy-to-clean components. This not only simplifies the operation but also reduces downtime for maintenance, thereby increasing productivity in the laboratory.
  • Durability and Reliability: Constructed with high-quality materials, mortar grinders are built to withstand the rigors of frequent use and harsh grinding conditions. This durability ensures a long service life and consistent performance, minimizing the need for frequent replacements or repairs.
  • Safety Features: Safety is a paramount concern in laboratory settings. Mortar grinders are equipped with safety mechanisms such as interlocks and emergency stop buttons, which protect users from accidental injuries and ensure compliance with safety standards.
  • Integration with Laboratory Information Management Systems (LIMS): Some advanced models can be integrated with LIMS, allowing for automated data recording and process monitoring. This integration enhances the efficiency of laboratory workflows and ensures data integrity.

By incorporating these features, mortar grinders provide laboratories with a reliable and efficient means of preparing samples for various analytical procedures, thereby contributing to the overall productivity and success of scientific research and development.

Advantages

The Mortar Grinder stands out with its array of benefits that cater to various laboratory needs:

  • Low-wear and Low-maintenance Design: The Mortar Grinder is engineered to minimize wear and tear, ensuring longevity and reducing the need for frequent maintenance, which saves time and resources.
  • Operator Friendly Replacement of Grinding Vessels: The design allows for easy and quick replacement of grinding vessels, making it user-friendly and efficient for operators.
  • Grinding Vessels in Steel or Ceramic: The availability of grinding vessels in both steel and ceramic options allows for customization to suit specific material requirements, enhancing versatility.
  • Sound-insulated Housing: The machine features a sound-insulated housing that reduces noise levels, creating a more comfortable working environment.
  • Safe Footing and Quiet Running: The Mortar Grinder provides a stable and secure base, ensuring safety, and operates quietly, contributing to a peaceful lab setting.
  • Easy Operation: The intuitive design of the machine makes it straightforward to operate, reducing the learning curve for new users and improving overall lab productivity.
  • Material Suction: The high-speed rotation of the self-priming pump blade generates a strong suction force, effectively drawing material into the grinding basket for efficient processing.
  • Dispersion: The centrifugal force from the high-speed dispersing disc accelerates material dispersion, ensuring a thorough and high-efficiency mixing process.
  • Dispersing Grinder with Excellent Efficiency: The combination of high-speed self-priming pump blades and dispersing discs results in a highly efficient grinding and dispersion cycle, eliminating material turning and circulation dead ends.

The Mortar Grinder is compatible with various grinding methods

  • Vibratory Grinding: Ideal for processing small pieces of jaw-crushed samples to a suitable size, ensuring a consistent grind.
  • Cryogenic Grinding: Offers increased productivity, elimination of caking, decreased wear on equipment, separation of composite materials, higher production rates, lower energy consumption, fine particle size, uniform particle distribution, lower grinding costs, improved pouring properties, and reduction in microbial load.

Detail & Parts

Mortar grinder details

Mortar grinder details

Technical specifications

Mortar grinder details

Suitable materials soft | hard | brittle | pulpy
Treatment type grinding
Maximum injection size < 8 mm
Sample particle size range < 10-20um
Batch effective processing capacity 10-190ml
Maximum speed 100 rpm
Mortar volume 700ml
Mortar material Zirconia | Tungsten Carbide | Onyx | Stainless Steel Available
Pestle material Zirconia | Tungsten Carbide | Onyx | Stainless Steel Available
Material of pestle Type 304 stainless steel
Usher and pestle pressure adjustment Adjust the handle vertically
Usher and pestle position adjustment Knob for lateral adjustment
Scraper material PTFE | Nylon Optional
Scraper adjustment Adjustable pressure | Adjustable lateral position
Grinding time setting 9999 h | min | s
Stop time setting 9999 h | min | s
Grinding method Dry Grinding | Wet Grinding | Cryogenic Grinding
Net weight 38 kg
Overall dimension 310*330*430 mm
Electrical description 110-220V, 50-60Hz, 150W
Protection level IP65
Quality standard CE

Warnings

Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.

Designed for You

KinTek provide deep custom made service and equipment to worldwide customers, our specialized teamwork and rich experienced engineers are capable to undertake the custom tailoring hardware and software equipment requirements, and help our customer to build up the exclusive and personalized equipment and solution!

Would you please drop your ideas to us, our engineers are ready for you now!

FAQ

What is milling equipment used for?

Milling equipment is used for the precise shaping, sizing, and finishing of various materials. It is commonly employed in manufacturing processes to remove excess material, create complex shapes, and achieve tight tolerances. Milling machines are versatile tools capable of performing tasks such as cutting, drilling, boring, and contouring.

What are the different types of milling equipment?

There are several types of milling equipment, including vertical milling machines, horizontal milling machines, and gantry milling machines. Vertical milling machines have a vertically oriented spindle that moves the cutting tool up and down. Horizontal milling machines have a horizontally oriented spindle and are typically used for larger, heavy-duty applications. Gantry milling machines have a bridge-like structure that supports the spindle and allows for precise movement in multiple directions.

What materials can be processed using milling equipment?

Milling equipment can process a wide range of materials, including metals, plastics, composites, and wood. Common metals processed using milling machines include steel, aluminum, brass, and titanium. Plastics such as acrylic, PVC, and nylon can also be milled. Additionally, milling equipment can shape and finish composite materials like carbon fiber and fiberglass, as well as wood and other organic materials.

How does milling equipment work?

Milling equipment operates by rotating a cutting tool, typically a multi-point cutter, against the workpiece. The cutting tool removes material from the workpiece as it moves along various axes. The movement of the cutting tool and the workpiece can be controlled manually or through computer numerical control (CNC) systems. The cutting tool may have different geometries, such as end mills, ball mills, or face mills, depending on the desired outcome. The precise control of the cutting tool's movement allows for the creation of intricate shapes, precise dimensions, and smooth surface finishes.

What are the advantages of using milling equipment?

Milling equipment offers several advantages in manufacturing processes. Firstly, it allows for the precise removal of excess material, resulting in accurate and consistent part dimensions. Secondly, milling machines can create complex shapes and features that would be challenging or impossible to achieve using other methods. Thirdly, milling equipment provides high productivity, as it can remove material quickly and efficiently. Additionally, modern CNC milling machines offer automation and programming capabilities, reducing manual labor and increasing efficiency. Lastly, milling equipment provides versatility, as it can be used for a wide range of materials and applications.

What factors should be considered when selecting milling equipment?

Several factors should be considered when selecting milling equipment. These include the required machining capabilities, such as the size and complexity of the parts to be produced, as well as the desired precision and surface finish. The type of material to be processed is also crucial, as different milling machines may be better suited for specific materials. Other factors to consider include the available workspace, the required spindle speed and power, the availability of tooling and accessories, as well as the budget and maintenance requirements. It is important to choose milling equipment that aligns with the specific machining needs and production goals to ensure optimal performance and cost-effectiveness.
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4.8

out of

5

A great machine for grinding samples. Easy to use and clean, and the results are consistent.

Bojan Hruska

4.9

out of

5

The mortar grinder is a lifesaver in our lab. It's so much faster and easier than grinding samples by hand.

Anagha Devaraj

4.7

out of

5

This mortar grinder is a great value for the price. It's well-made and does a great job of grinding samples.

Ailin Zheng

4.8

out of

5

I'm really happy with this mortar grinder. It's easy to use and clean, and it produces consistent results.

Delfina Martorell

4.9

out of

5

The mortar grinder is a great addition to our lab. It's made our sample preparation process much faster and easier.

Nikolai Nikolov

4.7

out of

5

This mortar grinder is a great investment. It's durable and does a great job of grinding samples.

Elif Cetin

4.8

out of

5

I'm very impressed with this mortar grinder. It's easy to use and clean, and it produces very fine powders.

Antoine Girard

4.9

out of

5

The mortar grinder is a great time-saver in our lab. It's much faster than grinding samples by hand.

Alia Al-Attar

4.7

out of

5

This mortar grinder is a great value for the money. It's well-made and does a great job of grinding samples.

Erdem Yilmaz

4.8

out of

5

I'm really happy with this mortar grinder. It's easy to use and clean, and it produces consistent results.

Amandine Dumoulin

4.9

out of

5

The mortar grinder is a great addition to our lab. It's made our sample preparation process much faster and easier.

Ramiro Gonzalez

4.7

out of

5

This mortar grinder is a great investment. It's durable and does a great job of grinding samples.

Ayse Nur Gunes

4.8

out of

5

I'm very impressed with this mortar grinder. It's easy to use and clean, and it produces very fine powders.

Ines Pereira

4.9

out of

5

The mortar grinder is a great time-saver in our lab. It's much faster than grinding samples by hand.

Amel Taleb

4.7

out of

5

This mortar grinder is a great value for the money. It's well-made and does a great job of grinding samples.

Yasin Yılmaz

4.8

out of

5

I'm really happy with this mortar grinder. It's easy to use and clean, and it produces consistent results.

Julie Martin

4.9

out of

5

The mortar grinder is a great addition to our lab. It's made our sample preparation process much faster and easier.

Javier Rodriguez

4.7

out of

5

This mortar grinder is a great investment. It's durable and does a great job of grinding samples.

Aylin Yilmaz

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Catalog of Milling Equipment

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