Milling Equipment
High Energy Vibratory Ball Mill (Single Tank Type)
Item Number : KT-VB100
Price varies based on specs and customizations
- Maximum injection size
- < 1 mm
- Sample particle size range
- 0.1-20um
- Maximum processing volume
- 80ml
- Sample minimum throughput
- 1g
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Introduction
High-energy vibration ball mill is a small desktop laboratory grinding instrument. It uses 1700r/min high-frequency three-dimensional vibration to make the sample achieve the result of grinding or mixing. It is used in a ball mill jar with a volume of 50ml or 80ml, and the minimum processing capacity 1g, it is used to test the treatment of a small amount or a small amount of samples. The processing efficiency of the K-VB300 high-energy vibratory ball mill is 3-5 times that of the planetary ball mill. It can be ball-milled or mixed with different particle sizes and materials by dry and wet methods. Various solids, suspensions and pastes, and can also be equipped with a vacuum ball mill tank to achieve vacuum or inert gas protection grinding.
- Processing principle: impact force | friction force
- Application sample characteristics: fine | medium-low hardness | brittle | dry or low viscosity
- Processing Type: Grinding | Blending
- Main functions: combination lock | continuous and intermittent operation | emergency stop | intermittent timer | run timer | memory | overload protection | heat dissipation | windows
Applications
The High Energy Vibratory Ball Mill (Single Tank Type) is a versatile and powerful tool used in various scientific and industrial applications. This equipment is particularly effective for grinding, mixing, and homogenizing hard and brittle materials, as well as for mechanical alloying. Its high-energy impact mechanism allows for rapid and efficient size reduction, making it ideal for producing ultra-fine particles. Here are the main application areas of this product:
- Materials Science: Used for the preparation of metals, alloys, ceramics, and minerals, facilitating research and development in these fields.
- Pharmaceuticals: Essential for grinding pharmaceutical ingredients to fine powders, which is crucial for the formulation of drugs.
- Electronics: Involved in the production of materials used in electronics, such as ceramics and magnetic materials, ensuring the fine granularity required for these applications.
- Chemical Industry: Employed for mixing and grinding chemicals, aiding in the production of various chemical compounds and products.
- Ceramics Industry: Useful for grinding raw materials used in the ceramic industry, contributing to the production of high-quality ceramics.
- Environmental Science: Used in the analysis and preparation of samples from environmental studies, such as soil and rock samples.
- Food and Beverage Industry: Can be used for grinding food ingredients, aiding in the production of high-quality food products.
- Research and Development: Widely used in laboratories for R&D purposes across various scientific disciplines, due to its efficiency and precision in sample preparation.
Features
The High Energy Vibratory Ball Mill (Single Tank Type) is a cutting-edge laboratory equipment designed for efficient and rapid size reduction of hard and brittle materials. This mill is engineered to deliver high kinetic energy through the use of balls or beads, facilitating the grinding, crushing, and impacting of materials with exceptional speed and intensity. Ideal for applications in electronics, ceramics, chemicals, and pharmaceuticals, this mill stands out for its robust construction, versatile operation, and safety features, ensuring long-term reliability and user safety.
- High Efficiency Grinding: Utilizes high kinetic energy to quickly reduce material size, making it ideal for producing ultra-fine particles in a short time.
- Versatile Operation: Suitable for both wet and dry milling, accommodating a variety of materials and grinding conditions.
- Robust Construction: Engineered to withstand constant vibration and long grinding times, ensuring durability and reliability.
- Safety Features: Equipped with advanced safety mechanisms to allow for unattended operation, crucial when handling potentially hazardous materials.
- Customizable Options: Offers a range of tank linings including stainless steel, ceramic, and various polymers to suit specific material requirements and enhance the milling process.
- Wide Application Range: Applicable in diverse industries including electronics, ceramics, chemicals, and pharmaceuticals, making it a versatile tool in material research and development.
Detail & Parts
Advantages
The High Energy Vibratory Ball Mill (Single Tank Type) offers a range of significant advantages that make it a superior choice for various grinding applications. Here are some of the key benefits:
- High Grinding Efficiency: This ball mill is designed to achieve rapid grinding of materials, particularly effective for hard and brittle substances. It can produce particles at a sub-micron level, ensuring a high degree of fineness and uniformity in the final product.
- Simple Maintenance: With its straightforward structure, the ball mill is easy to maintain and operate. Regular maintenance involves simple tasks such as monitoring material addition and basic equipment upkeep, ensuring continuous and efficient operation.
- Wide Range of Applications: Capable of grinding a variety of materials, including magnetic materials, inorganic non-metallic materials, organic chemical materials, and biomedical materials, this mill is versatile and adaptable to different industrial needs.
- High Precision: The grinding process in this mill is highly precise, allowing for fine grinding that meets stringent quality standards. This precision is crucial for applications requiring high-quality end products.
- Safe and Reliable: Engineered to withstand constant vibration and long grinding durations, the mill is equipped with robust safety features. This ensures safe operation even when handling potentially hazardous solvents and when left unattended for extended periods.
- Versatile Operation: Suitable for both dry and wet ball milling, the mill is adaptable to various working conditions. It is particularly useful in industries such as electronics, ceramics, chemicals, and pharmaceuticals, where material fineness and purity are critical.
- Customizable Options: The tank lining can be customized with materials such as stainless steel, ceramic (alumina), zirconia, tile, nylon, PTFE, edible grade rubber, or polyurethane, enhancing its suitability for specific industrial applications and ensuring compatibility with various materials.
These advantages highlight the High Energy Vibratory Ball Mill's (Single Tank Type) effectiveness and reliability in delivering high-quality grinding solutions across diverse industries.
Technical specifications
| Maximum injection size | < 1 mm |
| Sample particle size range | 0.1-20um |
| Maximum processing volume | 80ml |
| Sample minimum throughput | 1g |
| Ball milling tank speed | 1700r/min |
| Movement mode of ball mill jar | High-frequency three-dimensional motion |
| Ball mill material | Tungsten carbide | Zirconia | Stainless steel optional |
| Number of ball mill jars | 1 |
| Ball mill tank volume | 25ml / 50ml / 80ml optional |
| Grinding ball material | Tungsten carbide | Zirconia | Stainless steel optional |
| Grinding method | Dry Grinding | Wet Grinding | Vacuum Grinding |
| Electrical description | 220V AC, 50-60Hz, 250W |
| Power port | National Standard | European Standard | American Standard | British Standard, etc. |
| Net weight | 35kg |
| Dimensions (L*W*H) | 430*318*268mm |
| Protection class | IP65 |
| Standard: | CE |
Warnings
Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.
Designed for You
KinTek provide deep custom made service and equipment to worldwide customers, our specialized teamwork and rich experienced engineers are capable to undertake the custom tailoring hardware and software equipment requirements, and help our customer to build up the exclusive and personalized equipment and solution!
Would you please drop your ideas to us, our engineers are ready for you now!
FAQ
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4.8
out of
5
I was amazed by how well-built this mill is! It's sturdy and strong, and it can handle even the toughest grinding jobs.
4.9
out of
5
This ball mill is a game-changer! It's incredibly efficient and produces ultra-fine particles in just a matter of minutes.
4.7
out of
5
The safety features on this mill are top-notch. I feel confident using it, knowing that it has multiple layers of protection.
4.8
out of
5
The programmable milling segment is a lifesaver! It allows me to customize the grinding process for different materials.
4.9
out of
5
I was impressed by how quiet this mill is. It operates with minimal noise and vibration, which is a huge plus in a laboratory setting.
4.7
out of
5
The LCD control panel makes it easy to operate this mill. It's user-friendly and intuitive, even for someone who's new to ball mills.
4.8
out of
5
The heavy-duty design of this mill ensures that it can withstand years of use. It's built to last and can handle even the most demanding applications.
4.9
out of
5
The customer service from KINTEK SOLUTION is outstanding! They were incredibly helpful and responsive when I had a question about the mill.
4.7
out of
5
This mill is incredibly versatile. It can grind a wide range of materials, from hard ceramics to soft metals.
4.8
out of
5
The speed of delivery was exceptional. I received the mill within a few days of placing my order.
4.9
out of
5
The value for money is unbeatable. This mill is incredibly affordable, especially considering its high-quality construction and features.
4.7
out of
5
The durability of this mill is impressive. It has been in operation for months and shows no signs of wear or tear.
4.8
out of
5
The technological advancement of this mill is remarkable. It incorporates the latest grinding technology, resulting in superior performance.
4.9
out of
5
I highly recommend this mill to anyone in need of a high-quality and reliable grinding solution. It's worth every penny!
4.7
out of
5
This mill has exceeded my expectations. It's efficient, durable, and easy to use. I couldn't be happier with my purchase.
4.8
out of
5
The customizable power supply is a great feature. It allows me to use the mill with different power ratings, depending on my location and needs.
4.9
out of
5
I'm thoroughly impressed with this ball mill. It's a valuable addition to my laboratory and has made my research work much more efficient.
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