Products Sample Preparation Milling Equipment High Energy Vibratory Laboratory Ball Mill Double Tank Type
High Energy Vibratory Laboratory Ball Mill Double Tank Type

Milling Equipment

High Energy Vibratory Laboratory Ball Mill Double Tank Type

Item Number : KT-VB200

Price varies based on specs and customizations


Maximum injection size
< 1 mm
Sample particle size range
0.1-20um
Maximum processing volume
160ml
Sample minimum throughput
1g
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Introduction

High-energy vibration ball mill is a small desktop laboratory grinding instrument. It uses 1700r/min high-frequency three-dimensional vibration to make the sample achieve the result of grinding or mixing. It is used with two ball mill jars with a volume of 50ml or 80ml, and the minimum processing capacity 1g, it is used to test the processing of a small amount or a small amount of samples. The processing efficiency of the K-VB200 high-energy vibration ball mill is 3-5 times that of the planetary ball mill. It can be ball-milled or mixed with different particle sizes and materials by dry and wet methods. All kinds of solids, suspensions and pastes can also be equipped with a vacuum ball mill tank to achieve vacuum or inert gas protection grinding.

  • Processing principle: impact force | friction force
  • Application sample characteristics: fine | medium-low hardness | brittle | dry or low viscosity
  • Processing Type: Grinding | Blending
  • Main functions: combination lock | continuous and intermittent operation | emergency stop | intermittent timer | run timer | memory | overload protection | heat dissipation | windows

Applications

The High Energy Vibratory Ball Mill (Double Tank Type) is a versatile and powerful tool used in various industries for grinding, mixing, and mechanical alloying. This equipment is particularly effective for processing hard and brittle materials, as well as for achieving ultra-fine particle sizes. Here are the main application areas of this product:

  • Materials Science: Used for mechanical alloying and synthesis of advanced materials, including metals, alloys, and ceramics.
  • Pharmaceuticals: Essential for the grinding and homogenization of pharmaceutical ingredients to ensure consistent particle size and quality.
  • Electronics: Involved in the preparation of fine powders used in the production of electronic components, such as ceramics and magnetic materials.
  • Chemical Industry: Employed for the fine grinding of various chemicals, aiding in the production of high-quality chemical products.
  • Environmental Remediation: Useful in the processing of materials for environmental applications, such as the stabilization of hazardous waste.
  • Food and Beverage: Can be used for the grinding of food ingredients to achieve desired textures and consistencies.
  • Research and Development: Widely used in laboratories for R&D purposes, particularly in the development of new materials and formulations.

Features

The High Energy Vibratory Ball Mill (Double Tank Type) is a cutting-edge laboratory equipment designed for efficient and rapid grinding of hard and brittle materials. This mill stands out for its ability to produce ultra-fine particles quickly, making it an essential tool for various industries including electronics, ceramics, and pharmaceuticals. The double tank design enhances its capacity and versatility, allowing for simultaneous or sequential processing of different materials. Here are the key features that make this ball mill a standout choice for high-energy grinding needs:

  • Special Gear Design for Low Noise and Vibration: This feature ensures a quieter operation and minimal disturbance, making it suitable for use in laboratory environments where noise control is crucial.
  • LCD Control Panel: Provides intuitive and precise control over the milling process, allowing users to easily set and monitor parameters such as speed and duration.
  • Safety Mechanism: Ensures the safe operation of the mill, protecting both the user and the equipment from potential hazards during the grinding process.
  • Stable Rotation Speed: Maintains consistent milling performance, which is critical for achieving uniform particle size and quality in the final product.
  • Reliable Heavy-Duty Design: Built to withstand the rigors of continuous high-energy grinding, ensuring durability and long-term reliability.
  • Programmable Milling Segment: Allows for customized grinding cycles, optimizing the milling process for specific materials and desired outcomes.
  • Customized Power Supply: Adaptable to various power configurations (110V, 220V, or 380V), making it suitable for international use and compatible with different power grids.

These features not only enhance the functionality and efficiency of the High Energy Vibratory Ball Mill but also ensure safety, reliability, and ease of use, making it an indispensable tool in modern laboratories.

Detail & Parts

front of the grinding machine

front of the grinding machine

Side of the grinding machine

Side of the grinding machine

Side of the grinding machine

High energy vibrant ball mill Details

High energy vibrant ball mill Details

Advantages

The High Energy Vibratory Ball Mill (Double Tank Type) offers a multitude of advantages that make it a superior choice for grinding and material processing. Here are the key benefits:

  • High Processing Capacity: With a filling capacity of up to 80% for the grinding medium, this mill outperforms others in terms of processing volume, making it ideal for high-throughput applications.
  • Versatile Grinding Options: The mill's simple yet robust structure allows for adjustments in amplitude, frequency, and media ratios, enabling the production of various particle sizes to meet specific requirements.
  • Temperature Control: Equipped with jacketed grinding cylinders, the mill can regulate the grinding temperature, which is crucial for maintaining the integrity of heat-sensitive materials.
  • Continuous Production Capability: Integrated with sieves and collection devices, the mill supports continuous operation, enhancing productivity and efficiency in industrial settings.
  • User-Friendly Operation: The design prioritizes ease of use with reliable performance, easy cleaning, and adaptability to different working conditions, ensuring minimal downtime and maintenance.
  • Dual Milling Capabilities: Supports both dry and wet ball milling, providing flexibility in processing different types of materials without the need for additional equipment.
  • Compact and Efficient: Despite its powerful performance, the mill is lightweight and compact, saving space while delivering high efficiency and output.
  • Customizable Solutions: The ability to customize the tank lining with materials like stainless steel, ceramic, zirconia, and more, allows for specialized applications, including those in pharmaceuticals and electronics.

These advantages collectively position the High Energy Vibratory Ball Mill (Double Tank Type) as a cutting-edge solution for laboratories and industries requiring precision grinding and efficient material processing.

Technical specifications

Maximum injection size < 1 mm
Sample particle size range 0.1-20um
Maximum processing volume 160ml
Sample minimum throughput 1g
Ball milling tank speed 1700r/min
Movement mode of ball mill jar High-frequency three-dimensional motion
Ball mill material Tungsten carbide | Zirconia | Stainless steel  optional
Number of ball mill jars 2
Ball mill tank volume 25ml / 50ml / 80ml optional
Grinding ball material Tungsten carbide | Zirconia | Stainless steel optional
Grinding method Dry Grinding | Wet Grinding | Vacuum Grinding
Electrical description 220V AC, 50-60Hz, 500W
Power port National Standard | European Standard | American Standard | British Standard, etc.
Net weight 68kg
Dimensions (L*W*H) 620*320*268mm
Protection class IP65
Standard: CE

Warnings

Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.

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FAQ

What Is A Laboratory Ball Mill?

A laboratory ball mill is a type of grinder used to grind materials into fine powder. It consists of a rotating jar filled with balls, usually made of steel or ceramic, that grind the material as the jar rotates. It is ideal for grinding a wide range of materials, including chemicals, ceramics, glass, and minerals.

What Are The Applications Of A Laboratory Ball Mill?

A laboratory ball mill is used for the rapid, reproducible pulverizing, milling, or grinding of a large variety of materials. It is ideal for grinding small quantities of materials or materials that are difficult to reduce to a fine powder using other methods. Applications include grinding chemicals, ceramics, glass, minerals, and more.

What Are The Main Types Of Laboratory Ball Mills?

The main types of laboratory ball mills include planetary ball mills, high-energy vibratory ball mills, and hybrid high-energy vibratory ball mills. Planetary ball mills use planetary rotation to grind materials, while vibratory ball mills use high-frequency vibration for grinding or mixing samples.

What Is The Working Principle Of A Laboratory Ball Mill?

The working principle of a laboratory ball mill involves the rotation of a jar filled with grinding balls. As the jar rotates, the balls collide with the material, grinding it into smaller particles. The size of the powder can be controlled by adjusting the size of the balls and the speed of the rotation.

What Are The Advantages Of Using A Laboratory Ball Mill?

The advantages of a laboratory ball mill include its ability to rapidly and reproducibly grind a wide variety of materials, including soft, elastic, fibrous, hard, or brittle samples. It is versatile, easy to operate, and can produce fine powders with consistent particle sizes. Additionally, many models offer features like timing, overload protection, and ergonomic designs for enhanced usability.

What Materials Can Be Processed Using A Laboratory Ball Mill?

A laboratory ball mill can process a wide range of materials, including chemicals, ceramics, glass, minerals, and more. It is suitable for grinding both soft and hard materials, making it a versatile tool for various laboratory applications.

What Are The Key Features Of A High-energy Planetary Ball Mill?

High-energy planetary ball mills are known for their fast and effective grinding capabilities. They offer precise control, multiple grinding bowls for simultaneous testing, and high output. These mills are compact, ergonomic, and designed for consistent particle size reduction, making them ideal for laboratory use.

What Is The Difference Between A Planetary Ball Mill And A Vibratory Ball Mill?

A planetary ball mill uses planetary rotation to grind materials, with grinding jars mounted on a central shaft. In contrast, a vibratory ball mill uses high-frequency vibration to grind or mix samples. Planetary ball mills are ideal for fine grinding, while vibratory ball mills are suitable for rapid mixing and grinding of small samples.
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Product Datasheet

High Energy Vibratory Laboratory Ball Mill Double Tank Type

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Milling Equipment


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