Products Sample Preparation Milling Equipment High energy planetary ball mill
High energy planetary ball mill

Milling Equipment

High energy planetary ball mill

Item Number : KT-P2000

Price varies based on specs and customizations


Maximum injection size
< 10 mm
Maximum speed of ball mill tank
800 r/min
Ball mill tank volume
500 ml
Electrical description
100-120V/200-240VAC,50-60Hz,750W
Dimensions (length, width and height)
570*570*420 mm
ISO & CE icon

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Introduction

The high-energy planetary ball mill  is renowned for its rapid and efficient processing capabilities along with its extensive application range. Through extensive technological advancements and user feedback, this product has undergone significant enhancements in dynamic efficiency, noise reduction, operational safety, and user comfort. Its dimensions of 575mm width, 570mm depth, and 420mm height align with ergonomic requirements for laboratory desktop operation, offering a compact and user-friendly design. 

Featuring up to four ball mill tanks with a volume of 500ml or less, the P2000 provides various material options and utilizes variable frequency control for enhanced functionality. Notably, its 304 stainless steel planetary disk ensures balanced and safe operation, reducing the risk of sample contamination. 

Operating on the principle of high-frequency collisions, shearing, and friction, this mill achieves rapid sample processing with consistent particle size distribution. Key features include self-lubricating polymer gears for reduced noise, dual rear fans for efficient heat dissipation, and a separated design for heat and dust management.

The instrument offers one-click start, automatic processing, and a range of control options such as grinding time and movement direction. Additionally, it supports liquid nitrogen cooling for low-temperature grinding and can accommodate vacuum ball mill tanks for anti-oxidation processes, enhancing its versatility and reproducibility in laboratory settings.

Detail & Parts

ball mill details 1ball mill details 2

ball mill details 3

ball mill details 4

Applications

  • Grinding and pulverizing of ores
  • Sample preparation for minerals analysis
  • Ferroalloys processing
  • Ceramic material grinding
  • Soil and aggregate testing
  • Chemical sample preparation
  • High-energy milling for research purposes
  • Grinding of refractory materials
  • Preparation of pharmaceutical compounds
  • Grinding and mixing of various materials in laboratories

Features

  • Effective for Mohs 1-10 hard material: Provides efficient grinding for a wide range of materials, ensuring thorough size reduction.
  • No moving parts – utilizes compressed air: Ensures minimal maintenance and reduces the risk of mechanical failures, enhancing reliability and longevity.
  • Size reduction to 2 microns and below: Offers precise and fine grinding capabilities, ideal for achieving desired particle sizes.
  • Interchangeable liners in Polyurethane, Stainless Steel, Nylon, PTFE available on select models: Allows for versatile usage with different materials and easy maintenance.
  • Personalized design to solve the affairs on grinding and classification: Customizable design options cater to specific needs, optimizing performance for various applications.
  • Automatic control system: Enhances operational convenience and efficiency by automating processes and maintaining consistent performance.

Principle

The high-energy planetary ball mill F-P2000 utilizes superimposed rotational movements, creating Coriolis forces between grinding jars and balls. This interaction releases dynamic energies, achieving fast and effective size reduction. Its unique geometric structure and movement mode ensure high-frequency collision, shearing, and friction for excellent grinding results.

Advantages

  • Easy to disassemble and clean with quick coupling installed
  • Small footprint for efficient space utilization
  • No risk of contamination during the grinding process
  • Improved dynamic efficiency, noise reduction, operation safety, comfort, and convenience
  • Good crushing ability for samples with larger particle sizes and hardness
  • Up to four ball mill tanks with a volume of 500ml or less
  • Variable frequency control interface for multiple functions
  • 304 stainless steel planetary disk with higher balance and safety
  • Fast processing speed with small, uniform, and consistent sample particle size
  • Low noise with self-lubricating polymer gears and press-in grease noise reduction system
  • Double fans at the rear for better heat dissipation
  • Completely separated grinding chamber and control room for heat and dust isolation
  • Edge-free 304 stainless steel planetary position for safety and balanced operation
  • Low power consumption and low failure rate for long-term experiments
  • Strong impact energy with finer particle size and faster processing speed
  • Frequency conversion control for precise grinding parameters adjustment
  • Liquid nitrogen cooling system option for low-temperature protection grinding

Parameters

Product name High energy planetary ball mill
Model F-P2000
Processing principle impact force friction
Application sample characteristics fine | medium to low hardness | brittle | dry or low viscosity
Processing type crush|grind|mix
Maximum injection size 10mm
Sample particle size range  0.1-20um
Maximum processing volume 2000ml
Maximum speed of ball mill tank 800r/min
Transmission mode European standard
Space movement mode X-axis planetary motion 
Function Continuous and intermittent operation | Emergency stop | Timing | Power outage memory | Overload and hazardous operation protection
Additional features LED Lighting|Heat Dissipation
Ball mill tank material Tungsten carbide zirconia | agate | stainless steel | MC nylon and other optional
Number of ball mill tanks 4个
Ball mill tank volume 500ml
Grinding ball material Tungsten carbide | zirconia | agate | stainless steel, etc. optional
Grinding method Dry grinding|Wet grinding
Electrical Description 100-120V/200-240VAC,50-60Hz,750W
Power port National Standard | European Standard | American Standard | British Standard, etc. 
Net weight 92kg
Dimensions (length, width and height) 570*570*420mm
Protection level IP650
Standard CE
Additional configurations available Ultra-low temperature liquid nitrogen cooling touch operating system

Accessory parameters

Accessories details 1

Accessories details 2

Main accessories  Recommended standard configuration volume: 500ml √: means it can be configured ×: indicates that it cannot be matched
Ball mill tank Material: Type 100ml 250ml 500ml
Tungsten carbide Classic
Vacuum type ×
Zirconia Classic
Vacuum type ×
Agate Classic
Vacuum type ×
MC nylon Classic
Vacuum type
Stainless steel Classic
Vacuum type
Polyurethane Classic
Vacuum type ×
PTFE Classic
Vacuum type ×
Corundum Classic
Vacuum type ×
Grinding ball Diameter(mm) Material
3/5/10/15/20 Tungsten carbide | Zirconia | Agate | Stainless steel | Corundum

FAQ

What is milling equipment used for?

Milling equipment is used for the precise shaping, sizing, and finishing of various materials. It is commonly employed in manufacturing processes to remove excess material, create complex shapes, and achieve tight tolerances. Milling machines are versatile tools capable of performing tasks such as cutting, drilling, boring, and contouring.

What types of materials can be processed in a rotary furnace?

Rotary furnaces can process a wide range of materials, including ores, minerals, metals, chemicals, and waste materials. They are commonly used for processes such as calcination, drying, roasting, and thermal decomposition. For example, rotary furnaces are utilized in the cement industry for clinker production, in the metallurgical industry for smelting and refining operations, and in the chemical industry for the production of catalysts or chemical reactions requiring heat treatment. The versatility of rotary furnaces allows them to handle different material forms, such as powders, granules, and bulk solids, making them suitable for various applications across multiple industries.

What are the different types of milling equipment?

There are several types of milling equipment, including vertical milling machines, horizontal milling machines, and gantry milling machines. Vertical milling machines have a vertically oriented spindle that moves the cutting tool up and down. Horizontal milling machines have a horizontally oriented spindle and are typically used for larger, heavy-duty applications. Gantry milling machines have a bridge-like structure that supports the spindle and allows for precise movement in multiple directions.

What are the rotary furnace types?

The rotary furnace types include rotary and tilting furnaces which have the ability to rotate and tilt, allowing for uniformity in drying and coating applications. KINTEK furnaces increase efficiency by offering multi-zone heating options, utilizing alumina fiber for refractory linings, and using temperature controllers. These furnaces are suitable for continuous processing and batch operations. Additionally, they can be opened up to use different tubes or reactors. The galvanized coating covered epoxy painted structure provides a longer lifetime and aesthetics. Overall, the rotary and tilting furnaces are popular for materials production, drying, aging, and oxidation processes.

What materials can be processed using milling equipment?

Milling equipment can process a wide range of materials, including metals, plastics, composites, and wood. Common metals processed using milling machines include steel, aluminum, brass, and titanium. Plastics such as acrylic, PVC, and nylon can also be milled. Additionally, milling equipment can shape and finish composite materials like carbon fiber and fiberglass, as well as wood and other organic materials.

What are the advantages of rotor furnace?

Rotary tube furnaces offer several advantages over static processes. The continuous movement of the sample ensures that the entire surface area is exposed to the atmosphere during processing which improves gas diffusion, reduces gas consumption and increases heat treatment efficiency. Additionally, the material is continuously passed through a hot furnace that is maintaining a consistent temperature profile, improving product homogeneity. Rotary furnaces also offer significant advantages of throughput and energy efficiency over other forms of continuous, high temperature equipment, making them the latest technology for high-temperature processing of powdered materials.

How does milling equipment work?

Milling equipment operates by rotating a cutting tool, typically a multi-point cutter, against the workpiece. The cutting tool removes material from the workpiece as it moves along various axes. The movement of the cutting tool and the workpiece can be controlled manually or through computer numerical control (CNC) systems. The cutting tool may have different geometries, such as end mills, ball mills, or face mills, depending on the desired outcome. The precise control of the cutting tool's movement allows for the creation of intricate shapes, precise dimensions, and smooth surface finishes.

What is the efficiency of a rotary furnace?

Rotary tube furnaces are highly efficient in transferring heat over a short period of time while continuously running batches of materials. They also minimize material handling, making them ideal for powder processing. KINTEK offers custom-designed rotary tube furnaces that can be built to specific requirements for maximum temperature control, workspace size, residence time, tube rotation rate, tube inclination angle, temperature profile, atmosphere flow rate, powder bed depth, and feed rate. When choosing a tube for the furnace, key considerations include rotational speed, amount of material, tube diameter, suspended length, and tube thickness. The choice of tube material should also be based on potential applications.

What are the advantages of using milling equipment?

Milling equipment offers several advantages in manufacturing processes. Firstly, it allows for the precise removal of excess material, resulting in accurate and consistent part dimensions. Secondly, milling machines can create complex shapes and features that would be challenging or impossible to achieve using other methods. Thirdly, milling equipment provides high productivity, as it can remove material quickly and efficiently. Additionally, modern CNC milling machines offer automation and programming capabilities, reducing manual labor and increasing efficiency. Lastly, milling equipment provides versatility, as it can be used for a wide range of materials and applications.

Can a rotary furnace be used for continuous production?

Yes, rotary furnaces can be used for continuous production depending on the specific application and process requirements. Continuous operation is achieved by feeding materials into the furnace at a controlled rate while maintaining a steady rotation speed. This allows for a continuous flow of processed materials out of the furnace. Rotary furnaces are often utilized in industries requiring continuous thermal treatment, such as cement production or metallurgical processes. However, it is important to ensure proper design, sizing, and integration of auxiliary equipment, such as feed systems and discharge mechanisms, to enable continuous operation effectively. Additionally, proper monitoring and control systems should be in place to maintain consistent process parameters and product quality throughout the continuous production cycle.

What factors should be considered when selecting milling equipment?

Several factors should be considered when selecting milling equipment. These include the required machining capabilities, such as the size and complexity of the parts to be produced, as well as the desired precision and surface finish. The type of material to be processed is also crucial, as different milling machines may be better suited for specific materials. Other factors to consider include the available workspace, the required spindle speed and power, the availability of tooling and accessories, as well as the budget and maintenance requirements. It is important to choose milling equipment that aligns with the specific machining needs and production goals to ensure optimal performance and cost-effectiveness.

How can the performance of a rotary furnace be optimized?

The performance of a rotary furnace can be optimized through various means. Proper selection and control of process parameters, such as temperature, rotation speed, and residence time, are critical for achieving the desired results. Optimization can be achieved by adjusting these parameters based on the specific materials and process requirements. Regular maintenance, including cleaning, lubrication, and inspection of the furnace components, is essential to ensure optimal performance and prevent unexpected failures. Implementing advanced control systems and automation can enhance process efficiency, accuracy, and repeatability. Additionally, monitoring and analyzing process data, such as temperature profiles and energy consumption, can help identify opportunities for improvement and optimize energy efficiency. Collaboration with furnace manufacturers or process experts can provide valuable insights and recommendations for optimizing the performance of a rotary furnace.
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4.8

out of

5

Efficient processing, minimal contamination risk, and compact design. Highly recommend!

Amita Patel

4.7

out of

5

Superb grinding ability with precise size reduction. Excellent for research purposes.

Matthias Becker

4.9

out of

5

Versatile, easy to clean, and low noise. Perfect for diverse lab applications.

Elena Ivanova

4.8

out of

5

Impressive speed and uniformity in particle size. Great value for money.

Hiroshi Tanaka

4.7

out of

5

Safe operation, efficient heat dissipation, and customizable options. Top-notch!

Rajesh Gupta

4.9

out of

5

Convenient controls, rapid processing, and low power consumption. Fantastic!

Anastasia Sokolova

4.8

out of

5

Robust build, precise grinding parameters, and excellent customer support.

Mariusz Nowak

4.7

out of

5

Outstanding efficiency in size reduction, ideal for various materials. Impressed!

Gabriela Costa

4.9

out of

5

Reliable and versatile, with a wide range of grinding options. Highly satisfied!

Chen Wei

4.8

out of

5

Effortless operation, precise results, and durable construction. Worth every penny!

Nina Petrov

4.7

out of

5

Exceptional performance, easy maintenance, and consistent particle size. Impressive!

Liam O'Malley

4.9

out of

5

Sleek design, efficient cooling system, and precise grinding control. Love it!

Isabella Rossi

4.8

out of

5

Great for sample preparation, reliable operation, and compact footprint. Highly recommended!

Hassan Ali

4.7

out of

5

Excellent versatility, minimal noise, and efficient space utilization. Very pleased!

Yusuke Yamamoto

4.9

out of

5

User-friendly interface, rapid processing speed, and precise control. Excellent product!

Eva Fischer

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