Products Sample Preparation Rubber processing machine Small Injection Molding Machine for Lab Use
Small Injection Molding Machine for Lab Use

Rubber processing machine

Small Injection Molding Machine for Lab Use

Item Number : RPM-09

Price varies based on specs and customizations


Control Mode
PID control or PLC program control
Calendering rollers
2-4 (or customized)
Diameter of roller
120mm、160mm、200mm(or customized)
Installation method of calender roller
Vertical or parallel
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Introduction

The small injection molding machinehas fast and stable movements; good controllability and repeatability, super energy saving; the product can be automatically dropped and formed; the machine body is low, convenient for feeding, easy to maintain, and no height restrictions on the installation site.

Applicable materials for small injection molding machines: PP, PC, PVC, ABS, PE, PA6, PS, PEI, PMMA, POM, TPU, TPE, etc.

Detail & Parts

Applications

  • Precision Parts Manufacturing: Ideal for producing small, intricate plastic parts used in electronics, medical devices, and automotive components.
  • Rapid Prototyping: Suitable for quickly producing prototypes to test designs before moving to large-scale production.
  • Small Batch Production: Efficient for producing smaller quantities of parts, which is cost-effective for low-volume manufacturing needs.
  • Repair and Maintenance: Used for repairing or replacing small plastic parts in various equipment and machinery.

Features

  • Compact Size: Smaller footprint compared to larger machines, making them suitable for smaller workspaces or laboratories.
  • Energy Efficiency: Typically consume less energy due to their smaller size and lower injection capacities.
  • Flexibility: Capable of molding a wide range of plastic materials and producing parts with varying complexities.
  • Cost-Effectiveness: Lower initial investment and operational costs make them attractive for small businesses and startups.
  • Ease of Operation: Often equipped with user-friendly interfaces, making them easier to operate and maintain.
  • Quick Cycle Times: Can achieve fast cycle times, which is beneficial for high-turnover, small-part production.
  • Small injection molding machines are a valuable tool in industries requiring precision, flexibility, and efficiency in plastic part production.

Technical specifications

Model No. RPM-09
Control Mode PID control or PLC program control
Calendering rollers 2-4 (or customized)
Diameter of roller 120mm、160mm、200mm(or customized)
Installation method of calender roller Vertical or parallel
Range of film thickness 0.1mm~5mm (or customized)
Roller speed 0-30r/min(adjustable)
Motor power 4kw(or customized)
Unwinding device Friction roll
Winding device Friction winding
Volume (W*D*H) 1300*950*1600mm
Weight(kg)  About 900kg About 900kgs
Power Supply 3f,AC380V

FAQ

What Materials Does This Small Injection Molding Machine Support?

Applicable materials: PP, PC, PVC, ABS, PE, PA6, PS, PEI, PMMA, POM, TPU, TPE, etc.

How Does A Small Injection Molding Machine Ensure Product Quality During The Production Process?

Small injection molding machines ensure product quality in the following ways: Precise control: Advanced temperature and pressure control systems ensure precise control of plastic materials during injection and cooling. Stable performance: High-quality mechanical design and manufacturing ensure stable machine operation and reduce variability in production. Mold technology: Use high-precision molds to ensure consistency in product size and shape. Quality inspection: Integrate or use automated inspection equipment, such as visual systems, to check the quality of finished products.

What Are The Environmental Protection Considerations For Small Injection Molding Machines?

Environmental protection considerations for small injection molding machines include: Energy-saving design: Use energy-saving motors and optimized control systems to reduce energy consumption. Material recycling: Support the use of recycled plastics, reduce the use of new materials, and reduce environmental impact. Low emissions: Use plastic materials with low volatile organic compounds (VOC) to reduce harmful gas emissions during the production process. Noise control: Design to reduce operating noise and reduce interference with the working environment and surrounding communities.

What Is A Press Mold?

A press mold is a device used in material processing methods such as cold isostatic pressing (CIP) and metal mold pressing to create molded bodies from powder materials. In CIP, the mold containing the powder is immersed in a pressure medium, and isostatic pressure is applied to the outer surfaces of the mold to compress the powder into a shape. Metal mold pressing applies only uniaxial pressure to the powder material to create molded bodies. CIP can produce products with uniform density and homogeneity due to no frictions with a metal mold.

What Industries Are Small Injection Molding Machines Mainly Used In?

A: Small injection molding machines are widely used in industries such as electronics, medical, automotive parts, and consumer goods. They are particularly suitable for producing small, precise or complex-shaped plastic parts, such as electronic connectors, medical equipment parts, and automotive interior parts.

How Difficult Is It To Operate A Small Injection Molding Machine?

Modern small injection molding machines are usually equipped with a user-friendly operating interface and automated control system, making the operation relatively simple. Operators only need basic training to get started. In addition, many machines also have fault diagnosis and alarm functions, which further simplifies the maintenance and operation process.

What Is Press Mould In Ceramics?

Press moulding is a ceramic forming technique that involves the compaction of powders by applying either a rigid or flexible pressure. It can be either uniaxial or isostatic, depending on the shape required. Isostatic pressing is used for shapes that cannot be obtained by uniaxial pressing or for added value products that require high density and isotropic green bodies. The molds for axial-pressing are usually made of steel, while those for isostatic pressing are made of elastomers, silicone, and polyurethanes. This technology is applied in various fields like ceramics, MMC, CMC, and Silicon nitride for cutting tools, components of heavy-duty valves, wear parts for process technology, and more.

What Are The Advantages Of Small Injection Molding Machines Compared To Large Injection Molding Machines?

The main advantages of small injection molding machines include: Space efficiency: Small footprint, suitable for factories or laboratories with limited space. Cost-effectiveness: Low initial investment and operating costs, suitable for small batch production or start-ups. Flexibility: Ability to quickly change molds to meet the production needs of multiple varieties and small batches. Low energy consumption: Due to its small size, energy consumption is relatively low, which helps to reduce production costs.

How Are Pellet Molds Used?

To use a pellet mold, the powdered or granular material is first loaded into the mold cavity. The material is then compacted by applying pressure using a laboratory press or hydraulic machine. The pressure causes the material to conform to the shape of the mold, resulting in a solid pellet or cylindrical sample. After the compaction process, the pellet is removed from the mold and can be further processed or analyzed as needed.

What Types Of Materials Can Be Pelletized Using Pellet Molds?

Pellet molds can be used to pelletize a wide range of materials, including but not limited to powders, granules, metals, ceramics, pharmaceuticals, and catalysts. They are particularly useful for materials that require compaction or shaping before further analysis or processing. Pelletizing materials can improve their flow properties, density, and handling characteristics, making them suitable for applications such as tabletting, catalyst preparation, fuel pellet production, and sample preparation for spectroscopic or analytical techniques.

How Can One Select The Appropriate Pellet Mold For Their Specific Application?

Pellet molds can be used to pelletize a wide range of materials, including but not limited to powders, granules, metals, ceramics, pharmaceuticals, and catalysts. They are particularly useful for materials that require compaction or shaping before further analysis or processing. Pelletizing materials can improve their flow properties, density, and handling characteristics, making them suitable for applications such as tabletting, catalyst preparation, fuel pellet production, and sample preparation for spectroscopic or analytical techniques.
View more faqs for this product

4.7

out of

5

Incredible precision and stability, perfect for our lab's needs!

Hiroshi Tanaka

4.8

out of

5

Super quiet operation, a game-changer for our research environment.

Elena Müller

4.9

out of

5

Efficient and durable, best value for our small batch productions.

Carlos Silva

4.7

out of

5

Quick delivery and easy setup, highly recommend for labs!

Anya Petrova

4.8

out of

5

Technologically advanced, saves us time and energy in prototyping.

Liam O'Brien

4.9

out of

5

Compact yet powerful, ideal for our limited workspace.

Sophia Rossi

4.7

out of

5

Excellent customer service and support, very satisfied.

Mohammed Al-Farsi

4.8

out of

5

Highly reliable, our go-to machine for precision molding.

Isabella González

4.9

out of

5

Outstanding quality and performance, worth every penny.

Feng Wei

4.7

out of

5

User-friendly interface, makes operation a breeze.

Nina Svensson

4.8

out of

5

Energy-efficient and eco-friendly, aligns perfectly with our lab's values.

Rajesh Patel

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Catalog of Pellet Dies

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