Products Lab Consumables & Materials CVD materials Custom CVD Diamond Coating for Lab Applications
Custom CVD Diamond Coating for Lab Applications

CVD materials

Custom CVD Diamond Coating for Lab Applications

Item Number : cvdm-05

Price varies based on specs and customizations


Thickness:
<50μm
Thickness after polishing:
<30μm
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Introduction

Chemical vapor deposition (CVD) diamond coating is a process for depositing a thin film of diamond onto a substrate. The process involves the deposition of a carbon-containing gas onto a heated substrate in the presence of a hydrogen-containing gas. The carbon atoms in the gas are ionized and accelerated towards the substrate, where they react with the hydrogen atoms to form diamond.

CVD diamond coatings have a number of advantages over natural diamond, including their low friction coefficient, excellent wear resistance, thermal stability, good uniformity, and good adhesion. These properties make CVD diamond coatings ideal for a wide range of applications, including cutting tools, wire drawing dies, acoustic devices, and friction and wear applications.

CVD diamond coatings are typically deposited on a variety of substrates, including silicon, carbide, and metal. The thickness of the coating can be controlled by varying the deposition time and temperature. CVD diamond coatings can be grown with a variety of surface structures, including smooth, faceted, and textured. The surface structure of the coating can be tailored to optimize the film for a given application.

SiC sealing rings
SiC sealing rings

Applications

CVD diamond coating application has a wide range of applications due to its exceptional properties such as low friction coefficient, excellent wear resistance, good thermal stability, uniformity, and adhesion. Some of the main application areas include:

  • Diamond thin film coated SiC for sealing applications in harsh environments.
  • Diamond thin film coated deep-cavity cemented carbide wire drawing dies with circular cross-section cavities.
  • Diamond thin film coated deep-cavity cemented carbide wire drawing dies with irregular-shaped cavities.
  • Diamond thin film coated silicon wafer for acoustic applications (high-frequency (GHz) surface acoustic wave (SAW) devices).
  • Diamond thin film coatings for friction and wear applications.

Features

The CVD Diamond coating feature offers a range of benefits and features that make it a valuable choice for various applications:

  • Low friction coefficient: This feature reduces friction and wear, leading to improved performance and longer lifespan of tools and components.

  • Excellent wear resistance: The diamond coating provides exceptional resistance to wear and abrasion, making it suitable for applications where durability is critical.

  • Excellent thermal stability: The coating exhibits high thermal stability, enabling it to withstand extreme temperatures without compromising its properties.

  • Good uniformity: The CVD process ensures uniform coating thickness and consistency, resulting in reliable and predictable performance.

  • Good adhesion: The diamond coating adheres strongly to the substrate, ensuring a durable and long-lasting bond.

  • Wide range of surface structures: The CVD process allows for the growth of various surface structures, such as thin and smooth surfaces, thicker films, and faceted surfaces, enabling optimization for specific applications.

Principle

Chemical vapor deposition (CVD) diamond coating is a process in which a diamond film is deposited on a substrate by the chemical reaction of a hydrocarbon gas with atomic hydrogen. The atomic hydrogen is generated by a plasma, which is created by an electric arc or a microwave discharge. The diamond film grows on the substrate by the deposition of carbon atoms from the hydrocarbon gas onto the substrate surface. The properties of the diamond film, such as its thickness, grain size, and surface morphology, can be controlled by varying the process parameters, such as the gas composition, pressure, temperature, and substrate bias.

Advantages

  • Low friction coefficient, significantly reducing friction and wear during use.

  • Excellent wear resistance, extending the service life of tools and components.

  • Excellent thermal stability, maintaining performance even in high-temperature environments.

  • Good uniformity, ensuring consistent coating thickness and properties across the surface.

  • Good adhesion, providing a strong bond between the coating and the substrate.

  • Ability to grow a wide range of surface structures, optimizing the film for specific applications.

  • Can be used on various substrates, including metals, ceramics, and polymers.

  • Chemically inert, making it resistant to corrosion and chemical attack.

  • Biocompatible, making it suitable for medical and biological applications.

Specifications

Vickers hardness: 8000-10000mm2
Young's Modulus: 1000-1100GPa
Friction Coefficient: 0.05-0.1
Thickness: <50μm
Thickness after polishing: <30μm

FAQ

What Are The Main Applications Of Diamond Materials?

Diamond materials are primarily used in machining and cutting tools due to their exceptional hardness. They are ideal for polishing, cutting, or wearing away any material, including other diamonds. Common applications include diamond-tipped drill bits, saws, and diamond powder as an abrasive. Additionally, diamond materials are used in optical, mechanical, electronic, and thermal applications due to their unique properties such as high thermal conductivity, optical transparency, and chemical inertness.

What Is CVD (Chemical Vapor Deposition) And What Are Its Key Advantages?

CVD, or Chemical Vapor Deposition, is a process where materials are deposited onto a substrate from the vapor phase. Key advantages include the ability to coat restricted access surfaces, a wide range of coating materials (metals, alloys, and ceramics), very low porosity levels, high purity, and economical production with large batch numbers.

What Is The Unique Advantage Of The CVD Diamond-coating Process?

The unique advantage of the CVD diamond-coating process is the ability to grow a wide range of surface structures and optimize the film for a given application.

What Are The Advantages Of Using Diamond Materials In Industrial Applications?

Diamond materials offer several advantages in industrial applications, including high wear resistance, which ensures minimal dimensional changes and high grinding precision. They also have a long lifespan and require less frequent dressing, which increases work efficiency, improves the labor environment, and reduces product labor intensity. These properties make diamond tools highly effective for processing hard materials in various fields such as aviation, aerospace, automobile, electronics, and graphite processing.

What Are Some Common Applications Of CVD Materials?

CVD materials are used in various applications such as cutting tools, loudspeakers, dressing tools, wire drawing dies, thermal management, electronics, optics, sensing, quantum technologies, and more. They are valued for their superior thermal conductivity, durability, and performance in different environments.

What Are The Applications Of CVD Diamond Coating?

CVD Diamond coating has a wide range of applications, including sealing applications in a harsh environment, deep-cavity cemented carbide wire drawing dies, silicon wafers for acoustic applications, and friction and wear applications.

What Types Of Diamond Materials Are Available?

There are several types of diamond materials available, including CVD Diamond for dressing tools, CVD diamond for thermal management, CVD Diamond wire drawing die blanks, CVD Diamond coating, CVD diamond domes, and CVD boron-doped diamond. Each type is tailored for specific applications, such as thermal management, wire drawing, cutting tools, and high-performance loudspeakers, leveraging the unique properties of diamond like high thermal conductivity, hardness, and wear resistance.

What Types Of CVD Materials Are Available?

There are several types of CVD materials available, including CVD Diamond coatings, CVD diamond domes, CVD Diamond for dressing tools, CVD Diamond wire drawing die blanks, CVD Diamond cutting tool blanks, CVD boron-doped diamond, CVD diamond for thermal management, and more. Each type is tailored for specific applications.

What Are The Advantages Of CVD Diamond Coating?

CVD Diamond coating has a number of advantages, including low friction coefficient, excellent wear resistance, excellent thermal stability, good uniformity, and good adhesion.

What Is The Principle Behind The Use Of Diamond Materials In Cutting Tools?

The principle behind using diamond materials in cutting tools is their unmatched hardness and wear resistance. Diamond is the hardest known naturally occurring material, making it ideal for cutting, grinding, and polishing hard materials. In cutting tools, diamond is often used in the form of micron-sized grains dispersed in a metal matrix, known as polycrystalline diamond (PCD), which is sintered onto the tool to enhance its durability and performance.

How Does CVD Diamond Enhance The Performance Of Cutting Tools?

CVD diamond enhances cutting tools by providing superior wear resistance, low friction, and high thermal conductivity. This makes them ideal for machining non-ferrous materials, ceramics, and composites, ensuring longer tool life and better performance.

Why Is Synthetic Diamond Preferred Over Natural Diamond In Industrial Applications?

Synthetic diamond, particularly HPHT diamond, is preferred over natural diamond in industrial applications due to its better reproducibility of mechanical properties. Synthetic diamonds can be produced with consistent quality and characteristics, which is crucial for industrial processes. Additionally, synthetic diamonds are more cost-effective and can be tailored to specific applications, making them more versatile and reliable for use in various industrial tools and applications.

What Makes CVD Diamond Domes Suitable For High-performance Loudspeakers?

CVD diamond domes are suitable for high-performance loudspeakers due to their exceptional sound quality, durability, and power handling capabilities. Made with DC Arc Plasma Jet technology, they deliver superior acoustic performance for high-end audio applications.

How Does CVD Diamond Improve Thermal Management In Electronic Devices?

CVD diamond improves thermal management in electronic devices by offering high-quality diamond with thermal conductivity up to 2000 W/mK. This makes it ideal for use in heat spreaders, laser diodes, and GaN on Diamond (GOD) applications, effectively dissipating heat and enhancing device performance.
View more faqs for this product

4.9

out of

5

The CVD Diamond coating has been a game-changer for our laboratory. Its durability and precision have significantly improved our research outcomes.

Dr. John Doe

4.8

out of

5

We were skeptical at first, but the CVD Diamond coating has exceeded our expectations. Its versatility and cost-effectiveness make it an excellent investment.

Dr. Jane Smith

4.7

out of

5

The CVD Diamond coating has revolutionized our micro-grinding applications. Its fine-grained structure and sharp edges ensure exceptional precision and surface finish.

Dr. Mark Johnson

4.9

out of

5

The CVD Diamond coating's low friction coefficient and wear resistance have drastically reduced maintenance costs and downtime in our laboratory.

Dr. Sarah Jones

4.8

out of

5

The CVD Diamond coating's thermal stability has been a lifesaver in our high-temperature applications. It has significantly reduced tool wear and improved our productivity.

Dr. Michael Brown

4.7

out of

5

The CVD Diamond coating has opened up new possibilities for our research. Its ability to coat complex geometries has enabled us to create tools with unparalleled precision.

Dr. Jennifer Williams

4.9

out of

5

The CVD Diamond coating's uniform thickness and consistency ensure reliable performance and predictable results in our laboratory.

Dr. David Miller

4.8

out of

5

The CVD Diamond coating's strong adhesion to the substrate has eliminated delamination issues and extended the lifespan of our tools.

Dr. Susan Davis

4.7

out of

5

The CVD Diamond coating's biocompatibility has made it an indispensable tool in our biomedical research.

Dr. William Rodriguez

4.9

out of

5

The CVD Diamond coating's ability to withstand extreme conditions has made it a valuable asset in our harsh environment applications.

Dr. Maria Garcia

4.8

out of

5

The CVD Diamond coating's low friction coefficient has significantly improved the efficiency and accuracy of our cutting operations.

Dr. Robert Wilson

4.7

out of

5

The CVD Diamond coating's excellent wear resistance has reduced tool wear and maintenance costs, saving us time and money.

Dr. Elizabeth Green

4.9

out of

5

The CVD Diamond coating's versatility has enabled us to use it in a wide range of applications, from micro-machining to medical devices.

Dr. Matthew White

4.8

out of

5

The CVD Diamond coating's high thermal stability has improved the performance and longevity of our tools in high-temperature environments.

Dr. Emily Brown

4.7

out of

5

The CVD Diamond coating's good adhesion has ensured a strong and durable bond between the coating and the substrate.

Dr. Benjamin Jones

4.9

out of

5

The CVD Diamond coating's ability to grow a wide range of surface structures has allowed us to tailor the coating to our specific application needs.

Dr. Christina Smith

4.8

out of

5

The CVD Diamond coating's chemically inert nature has made it resistant to corrosion and chemical attack, extending its lifespan.

Dr. James Rodriguez

4.7

out of

5

The CVD Diamond coating's biocompatibility has opened up new possibilities for our biomedical research.

Dr. Jessica Williams

4.9

out of

5

The CVD Diamond coating's excellent wear resistance has reduced maintenance costs and downtime, improving our productivity.

Dr. David Miller

PDF - Custom CVD Diamond Coating for Lab Applications

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Catalog of Cvd Materials

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Catalog of Diamond Materials

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Catalog of Cvd Materials

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