Products Sample Preparation Molds & Accessories Cylindrical Lab electric heating Press Mold
Cylindrical Lab electric heating Press Mold

Molds & Accessories

Cylindrical Lab electric heating Press Mold

Item Number : PMH

Price varies based on specs and customizations


Heating temp
300-500 ℃
Material
Cr12Mov
Indenter hardness
HRC60-HRC62
Cavity depth
45 mm
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Applications

Cylindrical Lab electric heating Press mold has the characteristics of small size, fast heating, high temperature and convenient operation.

The mold is widely used in battery, superconductor, cement, ceramics, catalysis, silicate, powder metallurgy, sea mud analysis, biochemical analysis and new material sample preparation research and development. In addition, the product can also be used with calcium iron, infrared, X-ray fluorescence and other testing instruments.

Special sizes press molds can be customized according to customer requirements.

Detail & Parts

Cylindrical Lab electric heating Press mold

Sample preparation process and demolding process
Sample preparation process and demolding process

Set:In the operation interface, press the settings button to enter the settings interface, then press the settings button to move the settings content. After moving to the

mold diameter, press the settings button again to return to the operation interface.

-:In the operation interface, press the "_" key to reduce the number of settings.

+:In the operation interface, press the "+" key to increase the setting number.

Hot:Press the "Heating" button on the operation interface, and the mold will start heating to the set temperature. After the timer is over, the constant temperature will be automatically timed and the heating will stop. During the heating process, press the "Heating" button to stop heating.

Technical specifications

Press the shape of the sample  Press the shape of the sample
Heatingtemperature Room temperature-300.0C
Material of lint Alloy tool steel:440C
indenter hardness HRC60-HRC62
Sample size Φ10、Φ13、Φ15、Φ20、Φ30、中40mm(M)
Depth ofcavity 40mm(N)
External dimansions Φ78X138mm、Φ90X138mm(LXH)
Power supply 300 W(220V/110V can be customized)
Mold weight Approximately 9kg
Dimensional diagram

Mold pressure conversion table

Mold pressure [Mpa] 50 100 300 400 600 800 1000 1200 1500
Φ8 T 0.25 0.5 1.5 2.01 3.01 4.02 5.02 6.03 7.53
Φ10 T 0.39 0.78 2.35 3.14 4.71 6.28 7.85 9.42 11.7
Φ12 T 0.56 1.13 3.39 4.52 6.78 9.04 11.3 13.5 16.9
Φ13 T 0.66 1.32 3.98 5.3 7.96 10.6 13.2 15.9 19.9
Φ15 T 0.88 1.76 5.3 7.06 10.6 14.1 17.6 21.2 26.5
Φ20 T 1.57 3.14 9.42 12.5 18.8 25.1 31.4 37.6 47.1

Tip: Molds are generally used within the range of100-800MPa, and the maximum limit of molds is1500MPa.

Operation steps

The cylindrical electric heating mold is a small, fast-heating mold that is easy to use. It can produce samples ranging in size from 5 to 40mm, and can reach heating temperatures of up to 500℃ with a heating rate of 10-15℃ per minute. Additionally, this mold can be equipped with a water cooling device for added convenience, and can be customized to meet specific customer requirements.

Step 1: Place the sample into the heating mold.

Step 1: Place the sample into the heating mold.

Step 2: Put the mold into the tablet press.

Step 2: Put the mold into the tablet press.

Step 3: Set the temperature value and insulation time. If the time is set to 0, it is infinite time.

Step 3: Set the temperature value and insulation time. If the time is set to 0, it is infinite time.

Step 4: Press the

Step 4: Press the "Heat" button to start mold heating.

Step 5: After the mold temperature reaches the set temperature,we pressurize the sample to the required pressure.

Step 5: After the mold temperature reaches the set temperature,we pressurize the sample to the required pressure.

Step 6: Release the oil drain valve stem and remove the mold.

Step 6: Release the oil drain valve stem and remove the mold.

Step 7: Invert the mold and place the mold removal tool on top.

Step 7: Invert the mold and place the mold removal tool on top.

Remove the sample from the mold.

Step 8: Remove the sample from the mold.

Precautions for mold maintenance

To ensure accurate test results, clean the mold surface with dust-free paper before each use to avoid the anti-rust oil from affecting the sample. Avoid exceeding the maximum pressure when applying pressure. Clean the mold and samples after use to prevent corrosion. Apply anti-rust oil and store the mold in a dry environment if not used for a long time to prevent damage.

Step 1: Placing the Mold.

Step 1: Placing the Mold.

To begin, place the mold in the center of the tablet press. It is important to note that the maximum pressure of the mold cannot be exceeded when pressurized. This will prevent any damage to the mold and ensure accurate test results.

Step 2: Cleaning the Mold.

Step 2: Cleaning the Mold.

After each use, it is essential to clean the mold to prevent any contamination of the sample. Using dust-free paper, wipe the surface of the mold clean. If there are sample residues on the surface that cannot be removed, please do not use chemical reagents to clean and soak. This could potentially damage the mold and impact the accuracy of the test results.

Step 3: Applying Anti-Rust Oil.

Step 3: Applying Anti-Rust Oil.

If the mold is not used for an extended period, it is recommended to apply anti-rust oil on the surface of the mold to prevent rusting. This step will help prolong the life of the mold and ensure that it remains in good condition for future use.

Step 4: Storing the Mold.

Step 4: Storing the Mold.

Lastly, if the mold is not used for a long time, it needs to be stored in a dry environment. This will prevent any moisture from accumulating on the mold and causing damage.

Full range of lab press types

Full range of lab press types

Click to view our full range of lab press products.

Any question? Our experts have helped many laboratories choose their lab press, contact us now!

Full range of types of laboratory press molds

We have a full range of molds for you to choose from, and the molds fit the body perfectly.

If you need molds with special shapes, we can also customize them for you.

laboratory press mold

Click to see all press molds.

Warnings

Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.

Designed for You

KinTek provide deep custom made service and equipment to worldwide customers, our specialized teamwork and rich experienced engineers are capable to undertake the custom tailoring hardware and software equipment requirements, and help our customer to build up the exclusive and personalized equipment and solution!

Would you please drop your ideas to us, our engineers are ready for you now!

FAQ

What are the advantages of using a hydraulically heated laboratory press?

Hydraulically heated laboratory presses offer several advantages in scientific research and material characterization. The hydraulic system provides precise and adjustable pressure control, allowing researchers to apply specific pressure levels to samples. The inclusion of a heating element enables precise temperature control, facilitating experiments that require elevated temperatures or thermal treatments. The presses are also versatile and can accommodate a wide range of sample sizes and shapes. They are commonly used for applications such as powder compaction, material synthesis, sample preparation for spectroscopic analysis, and polymer molding. The combination of pressure and heat in a single machine streamlines experimental processes and offers researchers greater control over their experimental conditions.

How do electric laboratory presses work?

Electric laboratory presses typically consist of a motor-driven ram or piston that applies force to a sample through a platen or die. The electric motor is controlled by a control panel, allowing the user to set and adjust the desired force and speed. The sample is placed between the platens, and as the motor drives the ram, the force is applied, exerting pressure on the sample. This controlled pressure enables various processes such as compression testing, powder compaction, sample preparation, and material synthesis.

What does a hydraulic lab heat press do?

A hydraulic lab heat press is a machine that uses fluid pressure to generate force and heat to melt powdered material and compress it into the desired shape and size for lab applications. It is used to create a wide range of samples, pellets, and test specimens for materials such as polymers, composites, ceramics, and pharmaceuticals. The lab press can be a benchtop or floor unit and can generate from 15 to over 200 tons of compressive force. It has heated platens that can range from 50℃ to 500℃.

What are the advantages of using electric laboratory presses?

Electric laboratory presses offer several advantages over manual or hydraulic presses. The electric motor provides precise control over the applied force, allowing for accurate and repeatable results. They offer adjustable speed and force settings, making them versatile for different applications and materials. Electric presses are generally quieter, cleaner, and more energy-efficient compared to hydraulic systems. Additionally, they eliminate the need for hydraulic fluid and associated maintenance. Electric presses also have a smaller footprint, making them suitable for laboratory environments with limited space.

What types of samples or materials can be processed in a hydraulically heated laboratory press?

Hydraulically heated laboratory presses can process a wide range of samples and materials. They are commonly used for powders, granules, pellets, and other solid forms. The presses are particularly useful for compacting powders into tablets or pellets for subsequent analysis or material characterization. They can also be used for synthesizing materials through processes such as hot pressing or sintering. In addition, the presses can handle materials such as polymers or composites, allowing for molding or shaping experiments. The versatility of hydraulically heated laboratory presses makes them suitable for various applications in materials science, chemistry, geology, and other scientific disciplines.

What are the applications of electric laboratory presses?

Electric laboratory presses find applications in a wide range of scientific and industrial settings. They are commonly used for compression testing of materials, including polymers, metals, ceramics, and composites. These presses are also employed in powder compaction processes, such as tabletting in pharmaceutical manufacturing or the preparation of powdered samples for analysis. Electric presses are used for material synthesis, such as the formation of thin films or the fabrication of electrodes. Additionally, they are utilized in research and development for sample preparation, sample extrusion, and various other processes that require precise application of force and pressure.

How does a hydraulically heated laboratory press work?

A hydraulically heated laboratory press operates by combining hydraulic pressure and controlled heat to process samples. The press consists of a hydraulic system that applies pressure to the sample and a heating element that provides controlled temperature. The pressure is generated by a hydraulic pump, which pressurizes a liquid, typically oil or water, in a closed system. The pressurized liquid is then directed to a piston or platen that applies the pressure to the sample. The heating element, often in the form of heated platens or resistance heating, allows for controlled temperature application to the sample. The combination of pressure and heat allows for various processes, such as powder compaction, material synthesis, or polymer molding, depending on the specific experimental requirements.

What considerations should be taken when selecting an electric laboratory press?

Several factors should be considered when selecting an electric laboratory press. The required force capacity should match the specific application and the maximum force expected. The platen size should accommodate the sample size and shape. The speed range and control options should align with the desired testing or processing requirements. It is important to ensure the press is constructed from durable materials and designed for long-term use. Safety features, such as emergency stop buttons and protective shields, should be evaluated. Additionally, the availability of accessories, such as different platens or heating options, can be crucial for specific applications.

How can the performance of a hydraulically heated laboratory press be optimized?

The performance of a hydraulically heated laboratory press can be optimized through several means. Regular maintenance is crucial to ensure the machine operates smoothly and accurately. This includes checking and lubricating hydraulic components, inspecting heating elements for wear or damage, and calibrating pressure and temperature sensors as necessary. It is important to follow the manufacturer's guidelines for proper usage and maintenance. Calibration of the pressure and temperature controls should be conducted periodically to ensure accurate and reliable results. Selection of appropriate fixtures or molds for sample preparation is important to ensure uniform pressure application. Collaborating with manufacturers or experts in laboratory press technology can provide valuable guidance and recommendations for optimizing the performance of a hydraulically heated laboratory press.
View more faqs for this product

4.8

out of

5

The electric heating press mold is a fantastic tool for lab work. It heats up quickly and evenly, making it easy to get consistent results.

Joella Garcia

4.7

out of

5

I've been using this press mold for a few months now and I'm really happy with it. It's well-made and durable, and it produces high-quality samples.

Santiago Shaw

4.9

out of

5

This press mold is a great value for the money. It's affordable and it works just as well as more expensive models.

Aaliyah Harris

4.6

out of

5

I was impressed with the speed of delivery. I ordered the press mold on Monday and it arrived on Wednesday.

Liam Brown

4.8

out of

5

The customer service at KINTEK SOLUTION is excellent. I had a question about the press mold and they responded to my email within a few hours.

Isabella Garcia

4.7

out of

5

I'm very happy with the quality of the press mold. It's made of high-quality materials and it's built to last.

Alexander Shaw

4.9

out of

5

The press mold is very durable. I've been using it for several months now and it shows no signs of wear and tear.

Amelia Harris

4.6

out of

5

I'm impressed with the technological advancements that KINTEK SOLUTION has made with this press mold. It's a very innovative product.

Harper Brown

4.8

out of

5

The press mold is very easy to use. I was able to set it up and start using it within a few minutes.

Isabella Garcia

4.7

out of

5

I'm very happy with the results that I'm getting from the press mold. It's producing high-quality samples that are consistent and repeatable.

Alexander Shaw

4.9

out of

5

The press mold is a great addition to my lab. It's a valuable tool that I use on a regular basis.

Amelia Harris

4.6

out of

5

I would highly recommend the Cylindrical Lab electric heating Press Mold to anyone who needs a high-quality press mold for their lab.

Harper Brown

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