Products Sample Preparation Molds & Accessories Cylindrical Lab Electric Heating Press Mold for Laboratory Applications
Cylindrical Lab Electric Heating Press Mold for Laboratory Applications

Molds & Accessories

Cylindrical Lab Electric Heating Press Mold for Laboratory Applications

Item Number : PMH

Price varies based on specs and customizations


Heating temp
300-500 ℃
Material
Cr12Mov
Indenter hardness
HRC60-HRC62
Cavity depth
45 mm
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Applications

Cylindrical Lab electric heating Press mold has the characteristics of small size, fast heating, high temperature and convenient operation.

The mold is widely used in battery, superconductor, cement, ceramics, catalysis, silicate, powder metallurgy, sea mud analysis, biochemical analysis and new material sample preparation research and development. In addition, the product can also be used with calcium iron, infrared, X-ray fluorescence and other testing instruments.

Special sizes press molds can be customized according to customer requirements.

Detail & Parts

Cylindrical electric heating mold [300℃]
Cylindrical electric heating mold [300℃]
Cylindrical electric heating mold [500℃]
Cylindrical electric heating mold [500℃]
Sample preparation process and demolding process
Sample preparation process and demolding process
Operation interface - (Standard mode)

Operation interface - (Standard mode)

  • Standard interface: You can set the mold heating temperature and constant temperature time separately in this interface.
  • Water cooling button: The water cooling machine power supply is connected to the thermostat, and the thermostat can control the opening and closing of the water cooling machine.
  • Heating button: You can start heating the mold.
  • Stop button: You can stop the heating of the mold.
  • Timing switch: You can turn the timing function on and off.
Operation Interface - (Advanced Mode)
Operation Interface - (Advanced Mode)
  • Start button: You can heat up according to the multi-stage heating program.
  • Stop button: During the heating process, you can stop the heating process.
  • List curve: You can switch the current display state, list and curve chart.

Technical specifications

Press the shape of the sample  Press the shape of the sample
Heatingtemperature Room temperature-300.0C
Material of lint Alloy tool steel:440C
indenter hardness HRC60-HRC62
Sample size Φ10、Φ13、Φ15、Φ20、Φ30、Φ40mm(M)
Depth ofcavity 40mm(N)
External dimansions Φ78*138mm、Φ90*138mm(L**H)
Power supply 300 W(220V/110V can be customized)
Mold weight Approximately 9kg
Dimensional diagram

Mold pressure conversion table

Mold pressure [Mpa] 50 100 300 400 600 800 1000 1200 1500
Φ8 T 0.25 0.5 1.5 2.01 3.01 4.02 5.02 6.03 7.53
Φ10 T 0.39 0.78 2.35 3.14 4.71 6.28 7.85 9.42 11.7
Φ12 T 0.56 1.13 3.39 4.52 6.78 9.04 11.3 13.5 16.9
Φ13 T 0.66 1.32 3.98 5.3 7.96 10.6 13.2 15.9 19.9
Φ15 T 0.88 1.76 5.3 7.06 10.6 14.1 17.6 21.2 26.5
Φ20 T 1.57 3.14 9.42 12.5 18.8 25.1 31.4 37.6 47.1

Tip: Molds are generally used within the range of100-800MPa, and the maximum limit of molds is1500MPa.

Operation steps

The cylindrical electric heating mold is a small, fast-heating mold that is easy to use. It can produce samples ranging in size from 5 to 40mm, and can reach heating temperatures of up to 500℃ with a heating rate of 10-15℃ per minute. Additionally, this mold can be equipped with a water cooling device for added convenience, and can be customized to meet specific customer requirements.

1. Place the sample in the mold.

1. Place the sample in the mold.

2. Place the mold in the tablet press.

2. Place the mold in the tablet press.

3. Set the heating temperature.

3. Set the heating temperature.

4. Start heating.

4. Start heating.

5. Pressurize the heated sample.

5. Pressurize the heated sample.

6. Take out the pressed sample.

6. Take out the pressed sample.

Precautions for mold maintenance

To ensure accurate test results, clean the mold surface with dust-free paper before each use to avoid the anti-rust oil from affecting the sample. Avoid exceeding the maximum pressure when applying pressure. Clean the mold and samples after use to prevent corrosion. Apply anti-rust oil and store the mold in a dry environment if not used for a long time to prevent damage.

Step 1: Placing the Mold.

Step 1: Placing the Mold.

To begin, place the mold in the center of the tablet press. It is important to note that the maximum pressure of the mold cannot be exceeded when pressurized. This will prevent any damage to the mold and ensure accurate test results.

Step 2: Cleaning the Mold.

Step 2: Cleaning the Mold.

After each use, it is essential to clean the mold to prevent any contamination of the sample. Using dust-free paper, wipe the surface of the mold clean. If there are sample residues on the surface that cannot be removed, please do not use chemical reagents to clean and soak. This could potentially damage the mold and impact the accuracy of the test results.

Step 3: Applying Anti-Rust Oil.

Step 3: Applying Anti-Rust Oil.

If the mold is not used for an extended period, it is recommended to apply anti-rust oil on the surface of the mold to prevent rusting. This step will help prolong the life of the mold and ensure that it remains in good condition for future use.

Step 4: Storing the Mold.

Step 4: Storing the Mold.

Lastly, if the mold is not used for a long time, it needs to be stored in a dry environment. This will prevent any moisture from accumulating on the mold and causing damage.

Full range of lab press types

Full range of lab press types

Click to view our full range of lab press products.

Any question? Our experts have helped many laboratories choose their lab press, contact us now!

Full range of types of laboratory press molds

We have a full range of molds for you to choose from, and the molds fit the body perfectly.

If you need molds with special shapes, we can also customize them for you.

laboratory press mold

Click to see all press molds.

Warnings

Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.

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Would you please drop your ideas to us, our engineers are ready for you now!

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FAQ

What Is A Press Mold?

A press mold is a device used in material processing methods such as cold isostatic pressing (CIP) and metal mold pressing to create molded bodies from powder materials. In CIP, the mold containing the powder is immersed in a pressure medium, and isostatic pressure is applied to the outer surfaces of the mold to compress the powder into a shape. Metal mold pressing applies only uniaxial pressure to the powder material to create molded bodies. CIP can produce products with uniform density and homogeneity due to no frictions with a metal mold.

What Is Press Mould In Ceramics?

Press moulding is a ceramic forming technique that involves the compaction of powders by applying either a rigid or flexible pressure. It can be either uniaxial or isostatic, depending on the shape required. Isostatic pressing is used for shapes that cannot be obtained by uniaxial pressing or for added value products that require high density and isotropic green bodies. The molds for axial-pressing are usually made of steel, while those for isostatic pressing are made of elastomers, silicone, and polyurethanes. This technology is applied in various fields like ceramics, MMC, CMC, and Silicon nitride for cutting tools, components of heavy-duty valves, wear parts for process technology, and more.

How Are Pellet Molds Used?

To use a pellet mold, the powdered or granular material is first loaded into the mold cavity. The material is then compacted by applying pressure using a laboratory press or hydraulic machine. The pressure causes the material to conform to the shape of the mold, resulting in a solid pellet or cylindrical sample. After the compaction process, the pellet is removed from the mold and can be further processed or analyzed as needed.

What Types Of Materials Can Be Pelletized Using Pellet Molds?

Pellet molds can be used to pelletize a wide range of materials, including but not limited to powders, granules, metals, ceramics, pharmaceuticals, and catalysts. They are particularly useful for materials that require compaction or shaping before further analysis or processing. Pelletizing materials can improve their flow properties, density, and handling characteristics, making them suitable for applications such as tabletting, catalyst preparation, fuel pellet production, and sample preparation for spectroscopic or analytical techniques.

How Can One Select The Appropriate Pellet Mold For Their Specific Application?

Pellet molds can be used to pelletize a wide range of materials, including but not limited to powders, granules, metals, ceramics, pharmaceuticals, and catalysts. They are particularly useful for materials that require compaction or shaping before further analysis or processing. Pelletizing materials can improve their flow properties, density, and handling characteristics, making them suitable for applications such as tabletting, catalyst preparation, fuel pellet production, and sample preparation for spectroscopic or analytical techniques.
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Cylindrical Lab Electric Heating Press Mold for Laboratory Applications

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