Thermal Elements
silicon carbide(SiC) heating element
Item Number : KT-SH
Price varies based on specs and customizations
- Bulk Density
- 2.5 g/cm3
- Porosity
- 23%
- Thermal Conductivity
- 14-19 W/m·℃ (1000℃)
- Rupture Strength
- 50Mpa(25℃)
- Specific Heat
- 1.0 kj/kg·℃(25~1300℃)
- Coefficient Of Thermal Expansion
- 4.5×10-⁶
Shipping:
Contact us to get shipping details Enjoy On-time Dispatch Guarantee.
Introduction
Silicon Carbide (SiC) Heating Elements are high-temperature ceramic devices used in electric furnaces, known for their high electrical conductivity and resistance to extreme temperatures. These elements, made from silicon and carbon, are formed through a recrystallization process at over 2150°C, offering long service life and energy efficiency. SiC heaters are versatile, available in various configurations, and suitable for applications ranging from 600°C to 1600°C, making them ideal for industries such as metallurgy, ceramics, and semiconductor manufacturing.
Application
SiC heating element has been widely used in machinery, metallurgy, light chemicals, ceramics, semiconductors, analytical tests, scientific research and other fields, and has become the electric heating element of various electric furnaces and kilns Tunnel kiln, roller kiln, glass kiln, vacuum furnace, muffle furnace, smelting furnace and all kinds of heating equipment.Here are the main application areas of Silicon Carbide heating elements:
- Metallurgy: SiC heating elements are crucial in the production and processing of metals, where high temperatures are required for smelting and refining processes.
- Ceramics: In the ceramics industry, these elements are used for firing and sintering processes, ensuring uniform heating and high-quality end products.
- Glass Manufacturing: SiC heating elements play a vital role in the melting and shaping of glass, where consistent high temperatures are necessary.
- Chemical Processing: They are used in chemical reactors and processing units that require controlled high-temperature environments.
- Laboratory Furnaces: In scientific research and analysis testing, SiC elements are integral to laboratory furnaces used for various high-temperature experiments and tests.
- Semiconductor Fabrication: The precise temperature control offered by SiC heating elements is essential in the production of semiconductors and other electronic components.
- Environmental Testing: These elements are used in environmental testing chambers that simulate extreme temperature conditions for product durability testing.
- Food Processing: In the food industry, SiC heating elements are used in ovens and other equipment that require high-temperature processing.
Detail&Parts
Advantages
Silicon Carbide (SiC) heating elements offer numerous advantages that make them a superior choice for various heating applications. These elements are made from a hard ceramic compound of silicon and carbon, known as carborundum, which provides high electrical conductivity and exceptional durability. Here are some of the key benefits of using SiC heating elements:
- High-Temperature Performance: SiC heating elements operate efficiently at temperatures ranging from 600°C to 1600°C, making them ideal for high-temperature furnaces and processes.
- Energy Efficiency: These elements have a small hot-end resistance, which leads to energy savings by reducing wasted heat and improving the overall efficiency of the heating system.
- Long Service Life: Due to their robust ceramic construction, SiC heating elements have a longer lifespan compared to other types of heating elements, especially in corrosive environments.
- Precise Temperature Control: The ability to accurately control and maintain temperature is crucial in many industrial processes. SiC elements provide a more accurate and controllable heat, enhancing the quality and consistency of the products.
- Safety and Environmental Benefits: Using SiC heating elements eliminates the need for flue gases, improving the safety and environmental impact of the heating process. This also contributes to a more pleasant working environment.
- Versatility in Design: Available in eight different basic configurations, SiC heating elements can be tailored to specific applications, extending their life and effectiveness, particularly in challenging environments.
- Cost-Effectiveness: Although initially more expensive than some other heating elements like MoSi2, SiC elements offer long-term savings through their energy efficiency and extended lifespan, reducing overall operational costs.
- Enhanced Power Radiation: SiC heating elements can radiate higher power, which is beneficial for processes that require rapid heating or high-temperature stability.
Features
The Continuous Working Electric Heating Pyrolysis Furnace is a sophisticated piece of equipment designed for continuous pyrolysis processes. This furnace offers a range of features that not only enhance its functionality but also ensure safety, efficiency, and longevity in operation. Key features include extended working life, internal rotating for constant operation, and advanced control systems for safe and efficient management of pyrolysis processes.
- Extended Working Life: The furnace utilizes indirect hot air heating for the reactors, which significantly reduces damage and prolongs the equipment's lifespan.
- Internal Rotating for Optimum Constant Operation: Unlike external rotating systems that require frequent changes to seal materials, this furnace incorporates an internal rotating technique.
- Advanced Control and Monitoring Systems: The furnace is equipped with integrated control loops that allow for real-time monitoring of critical parameters. Additionally, features like improved burner management and automated decoking further contribute to the furnace's reliability and safety.
Characteristics parameters
Physical Properties
| Bulk Density | 2.5g/cm3 |
| Porosity | 23% |
| Thermal Conductivity | 14-19W/m·℃ (1000℃) |
| Rupture Strength | 50Mpa(25℃) |
| Specific Heat | 1.0kj/kg·℃ (25~1300℃) |
| Coefficient Of Thermal Expansion | 4.5×10-⁶ |
Chemistry Properties
Silicon carbide heating element has good chemical stability and strong acid resistance. Under high temperature, alkaline substances can erode it.
Long term use of silicon carbide elements above 1000 ℃ can have the following effects with oxygen and water vapor:
①Sic+2O2→Sio2+CO2 ②Sic+4H2O=Sio2+4H2+CO2
As a result, the SiO2 content in the element gradually increases, and the resistance slowly increases, so as to age. If there is too much water vapor, it will promote the oxidation of SiC, and the H2 generated by the reaction of formula ② will combine with the O2 in the air to react with H2O to generate a vicious cycle. Reduce component life. hydrogen(H2) can reduce the mechanical strength of components. Nitrogen (N2) below 1200 ℃ can prevent the oxidation of SiC above 1350 ℃ from reacting with SiC, so that SiC can decompose chlorine (Cl2) and SiC can be completely decomposed.
How to mark the model of Silicon carbide (SiC) heating element
- OD: Outer diameter
- HZ: Hot zone length
- CZ: Cold zone length
- OL: Overall length
For example: SCR type, OD = 8 mm, HZ = 100 mm, CZ = 130 mm,
OL = 230 mm, Resistance 4.46 ohms
You can specify its model as: 8*100*230/ 4.46 ohms
SiC heating element available range:
| OD | HZ | CZ | OL | Resistance |
| 8mm | 100-300mm | 60-200mm | 240-700mm | 2.1-8.6 ohms |
| 12mm | 100-400mm | 100-350mm | 300-1100mm | 0.8-5.8 ohms |
| 14mm | 100-500mm | 150-350mm | 400-1200 | 0.7-5.6 ohms |
| 16mm | 200-600mm | 200-350mm | 600-1300 | 0.7-4.4 ohms |
| 18mm | 200-800mm | 200-400mm | 600-1600 | 0.7-5.8 ohms |
| 20mm | 200-800mm | 250-600mm | 700-2000mm | 0.6-6.0 ohms |
| 25mm | 200-1200mm | 250-700mm | 700-2600mm | 0.4-5.0 ohms |
| 30mm | 300-2000mm | 250-800mm | 800-3600mm | 0.4-4.0 ohms |
| 35mm | 400-2000mm | 250-800mm | 900-3600mm | 0.5-3.6 ohms |
| 40mm | 500-2700mm | 250-800mm | 1000-4300mm | 0.5-3.4 ohms |
| 45mm | 500-3000mm | 250-750mm | 1000-4500mm | 0.3-3.0 ohms |
| 50mm | 600-2500mm | 300-750mm | 1200-4000mm | 0.3-2.5 ohms |
| 54mm | 600-2500mm | 300-750mm | 1200-4000mm | 0.3-3.0 ohms |
Installation Precautions
Click here for notes on installing silicon carbide rods.
Warnings
Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.
Designed for You
KinTek provide deep custom made service and equipment to worldwide customers, our specialized teamwork and rich experienced engineers are capable to undertake the custom tailoring hardware and software equipment requirements, and help our customer to build up the exclusive and personalized equipment and solution!
Would you please drop your ideas to us, our engineers are ready for you now!
FAQ
What Is A Thermal Element?
How Does A Thermal Element Work?
What Are The Advantages Of Using Thermal Elements?
What Are The Different Types Of Thermal Elements?
How Should Thermal Elements Be Calibrated And Maintained?
4.9
out of
5
Speedy delivery, excellent quality, and top-notch customer service. Thank you!
4.8
out of
5
The SiC heating element is a game-changer for our lab. It's efficient, durable, and has significantly improved our productivity.
4.7
out of
5
I'm impressed with the performance and longevity of this heating element. It's a reliable workhorse in our lab.
5.0
out of
5
Exceptional product! The SiC heating element delivers consistent results and has exceeded our expectations.
4.9
out of
5
Great value for money. The heating element is well-made and has held up well in our demanding lab environment.
4.8
out of
5
The SiC heating element is a reliable and efficient addition to our lab equipment. Highly recommended!
5.0
out of
5
Outstanding product! The heating element's durability and performance are unmatched. We're very satisfied with our purchase.
4.9
out of
5
The SiC heating element has proven to be an excellent investment. It's a high-quality product that delivers exceptional results.
4.7
out of
5
This heating element is a solid performer. It's easy to install and maintain, and it has met all our requirements.
5.0
out of
5
We're thrilled with the SiC heating element. It has significantly improved the efficiency of our lab processes.
4.8
out of
5
The heating element arrived promptly and was exactly as described. It's a great addition to our lab setup.
4.9
out of
5
The SiC heating element is a reliable workhorse. It's been operating flawlessly since we installed it.
4.7
out of
5
We're very satisfied with the performance of the heating element. It's a durable and efficient piece of equipment.
5.0
out of
5
The SiC heating element has exceeded our expectations. It's a top-quality product that has enhanced our lab's capabilities.
4.9
out of
5
We highly recommend the SiC heating element. It's a valuable addition to any lab.
REQUEST A QUOTE
Our professional team will reply to you within one business day. Please feel free to contact us!
Related Products
Silicon Carbide (SIC) Ceramic Plate
Silicon nitride (sic) ceramic is an inorganic material ceramic that does not shrink during sintering. It is a high-strength, low-density, high-temperature-resistant covalent bond compound.
Silicon Carbide (SIC) Ceramic Sheet Wear-Rresistant
Silicon carbide (sic) ceramic sheet is composed of high-purity silicon carbide and ultra-fine powder, which is formed by vibration molding and high-temperature sintering.
Silicon Carbide (SIC) Ceramic Sheet Flat / Corrugated Heat Sink
Silicon carbide (sic) ceramic heat sink not only does not generate electromagnetic waves, but also can isolate electromagnetic waves and absorb part of electromagnetic waves.
molybdenum disilicide (MoSi2) heating element
Discover the power of Molybdenum Disilicide (MoSi2) Heating Element for high-temperature resistance. Unique oxidation resistance with stable resistance value. Learn more about its benefits now!
Silicon Carbide (SiC) Sputtering Target / Powder / Wire / Block / Granule
Looking for high-quality Silicon Carbide (SiC) materials for your lab? Look no further! Our expert team produces and tailors SiC materials to your exact needs at reasonable prices. Browse our range of sputtering targets, coatings, powders, and more today.
Silicon Nitride (SiN) Ceramic Sheet Precision Machining Ceramic
Silicon nitride plate is a commonly used ceramic material in the metallurgical industry due to its uniform performance at high temperatures.
Chairside dental sintering furnace with transformer
Experience top-notch sintering with Chairside Sintering Furnace with Transformer. Easy to operate, noise-free pallet, and automatic temperature calibration. Order now!
High Purity Silicon (Si) Sputtering Target / Powder / Wire / Block / Granule
Looking for high-quality Silicon (Si) materials for your laboratory? Look no further! Our custom-produced Silicon (Si) materials come in various purities, shapes, and sizes to suit your unique requirements. Browse our selection of sputtering targets, powders, foils, and more. Order now!
9MPa air pressure sintering furnace
The air pressure sintering furnace is a high-tech equipment commonly used for the sintering of advanced ceramic materials. It combines vacuum sintering and pressure sintering techniques to achieve high-density and high-strength ceramics.
Aluminum Oxide (Al2O3) Ceramics Heat Sink - Insulation
The hole structure of the ceramic heat sink increases the heat dissipation area in contact with the air, which greatly enhances the heat dissipation effect, and the heat dissipation effect is better than that of super copper and aluminum.
Infrared Silicon / High Resistance Silicon / Single Crystal Silicon Lens
Silicon (Si) is widely regarded as one of the most durable mineral and optical materials for applications in the near-infrared (NIR) range, approximately 1 μm to 6 μm.
Discover the benefits of a high-configuration molybdenum vacuum furnace with heat shield insulation. Ideal for high-purity, vacuum environments like sapphire crystal growth and heat treatment.
Continuous graphitization furnace
High-temperature graphitization furnace is a professional equipment for graphitization treatment of carbon materials. It is a key equipment for the production of high-quality graphite products. It has high temperature, high efficiency and uniform heating. It is suitable for various high-temperature treatments and graphitization treatments. It is widely used in metallurgy, electronics, aerospace, etc. industry.
Small vacuum tungsten wire sintering furnace
The small vacuum tungsten wire sintering furnace is a compact experimental vacuum furnace specially designed for universities and scientific research institutes. The furnace features a CNC welded shell and vacuum piping to ensure leak-free operation. Quick-connect electrical connections facilitate relocation and debugging, and the standard electrical control cabinet is safe and convenient to operate.
Alumina Ceramic Screw - High Quality Insulation And High Temperature Resistance
Alumina ceramic screws are fastening components made of 99.5% alumina, ideal for extreme applications requiring excellent thermal resistance, electrical insulation and chemical resistance.
CVD Diamond Coating: Superior Thermal Conductivity, Crystal Quality, and Adhesion for Cutting Tools, Friction, and Acoustic Applications
Vacuum pressure sintering furnace
Vacuum pressure sintering furnaces are designed for high temperature hot pressing applications in metal and ceramic sintering. Its advanced features ensure precise temperature control, reliable pressure maintenance, and a robust design for seamless operation.
Related Articles
Precautions for installing silicon carbide stick
Precautions for installing silicon carbide stic.
Dos and don'ts during the installation of molybdenum disilicide (MoSi2) heating element
Precautions when installing MoSi2 heating elements
How to Maintain Your Dental Ceramic Furnace
The dental furnaces are expensive and require regular maintenance to ensure they function properly and produce accurate results.
Understanding Electric Heating Systems（2）: From Furnaces to Heating Elements
Discover how electric heating systems work, from electric furnaces to heating element basics. Learn about the benefits of electric heating and why it's a viable option for various applications. Find insights on heat treating furnaces and their subassemblies.
Optimizing Performance with Graphite Vacuum Furnaces: A Comprehensive Guide
Unlock the potential of graphite vacuum furnaces for high-temperature material treatment. Learn about their efficiency, customization options, automation, and key considerations for graphite rod usage.
Electric Heating Systems（3）: Understanding, Benefits, and Applications
Explore the world of electric heating systems, including electric furnaces, heating elements, and their benefits. Learn about the advantages, disadvantages, and applications of electric heating technology. Discover how electric heating systems work and their role in modern heating solutions.
Effective Maintenance Strategies for Vertical Tubular Electric Furnaces
There are several key areas to focus on when it comes to maintaining a multi temperature zone vertical tubular electric furnace.
Investigating the Factors Affecting the Slow Temperature Rise in Box Furnaces
Sometimes, the temperature of the furnace may not rise as quickly as expected, or may not be able to reach the desired temperature at all.
Technical Overview of Silicon-Carbon Anode Materials Prepared by CVD Method
This article discusses the key technical aspects of silicon-carbon anode materials prepared via CVD, focusing on their synthesis, performance improvements, and industrial application potential.
Comprehensive Guide to Muffle Furnace Resistance Wire Design
Detailed analysis of resistance wire design principles, parameters, and calculation techniques for muffle furnace applications.
XPS Powder Sample Preparation and Precautions
Guidelines for preparing and handling powder samples for XPS analysis.