Anti-Cracking Press Mold for Lab Use

Introduction

The anti-cracking press mold is a specialized equipment designed for molding various shapes and sizes of film using high pressure and electric heating. It is particularly suitable for large cross-sectional areas and requires greater pressure. The mold can produce shapes such as round, square, rectangular, circular, hexagonal, and flat. The process involves injecting metal powder mixed with a matrix material into the mold, applying force to compact it, and then heat treating the composite to enhance its properties. This equipment is crucial for material testing and ensuring uniform temperature distribution during the heating process.

Applications

The Anti-cracking press mold application is versatile and finds significant use in various industries, particularly where precise molding and shaping of materials are required. This technology is essential for creating components with intricate shapes and high precision, often used in automotive, aerospace, and manufacturing sectors. Below are the main application areas:

1. Automotive Manufacturing: Used for molding interior components like sun visors, trim covers, and gear knobs, ensuring they fit perfectly and meet the required specifications.
2. Plastic and Rubber Industries: Ideal for shaping plastic compounds and rubber into various forms, such as plates, samples, and custom designs, adhering to international standards.
3. Metal Forming: Applicable in the metalworking sector for compressing and shaping raw metal materials into specific molds, enhancing their structural integrity and functionality.
4. Laboratory Equipment: Utilized in laboratories for precise calibration and maintenance of press equipment, ensuring accurate measurements and reliable performance.
5. Custom Molding Solutions: Offers bespoke molding services where molds are designed according to customer specifications, including company logo engraving and unique product designs.

These applications highlight the critical role of anti-cracking press molds in achieving high-quality, durable, and precisely shaped components across multiple industries.

Detail & Parts

Technical specifications

Instrument model	PMT
Sample shape
Die heating	Alloy tool steel :Cr12MoV
Indenter hardness	HRC60-HRC62
Sample size	Φ6、Φ8、Φ10、Φ15、Φ20mm (M)
Cavity depth	40mm (N)
Dimensions	Φ98*120mm(L*H)
Weight	5Kg
Diagram of hydraulic powder press size

Operation steps

Anti-cracking die is mainly aimed at some ultra-high pressure or cavity size depth is too deep, the die is easy to crack when pressing.

1.Assemble the die according to the operation diagram and install the sample in the cavity.

2.Put the die in the center of the hydraulic press and pressurize to required pressure.

3.Assemble the die according to the release diagram ， eject the sample out of the die bushing with the screw rod.

4.Take out the die from the hydraulic press， and remove the sample gently.

Features

The Anti-cracking press mold feature is designed to enhance the efficiency and precision of compression molding processes, particularly in the production of rubber and powder molded pieces. This feature set not only improves the quality of the final product but also ensures operational efficiency and ease of use in various laboratory settings.

• High Tonnage Capability: This feature allows for molding large cross-sectional areas and applying greater pressure, ensuring that even large or complex shapes are molded accurately. This is particularly beneficial for industries requiring high precision and large-scale production.

• Versatile Mold Shapes: Accommodating different shapes and sizes, such as round, square, rectangular, circular, hexagonal, and flat, this feature ensures flexibility in product design and application. It supports the production of a wide range of products, catering to diverse industrial needs.

• Electric Heating Mold: The integration of electric heating in the mold process ensures uniform heating, which is crucial for achieving consistent curing times and preventing defects like flow lines or blisters. This feature enhances the overall quality and reliability of the molded products.

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