Molds & Accessories
Cylindrical press mold
Item Number : PMC
Price varies based on specs and customizations
- Cavity depth
- 20-65 mm
- Indenter hardness
- HRC68-HRC70 / HRC60-HRC62
- Material
- ASSAB+17 / Cr12MoV
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Applications
Cylindrical press molds can be used for forming and testing most samples, we have a complete range of mold sizes, The accessories are interchangeable.
The mold is widely used in battery, superconductor, cement, ceramics, catalysis, silicate, powder metallurgy, sea mud analysis, biochemical analysis and new material sample preparation research and development. In addition, the product can also be used with calcium iron, infrared, X-ray fluorescence and other testing instruments.
The mold is made of Japanese high-speed steel, high hardness, no deformation, long service life.
Special sizes press molds can be customized according to customer requirements.
Detail & Parts
1)Sample Preparation Process 2)Release Process
Technical specifications
| Instrument model | PMC-A | PMC-B | PMC-C | PMC-D | PMC-E | PMC-F | PMC-G |
|---|---|---|---|---|---|---|---|
| Die material | High-speed tool steel ASSAB +17 | Alloy tool steel :Cr12MoV | |||||
| Indenter hardness | HRC68-HRC70 | HRC60-HRC62 | |||||
| Sample size | Φ3、Φ4、Φ5、Φ6 mm ((M) | Φ7、8、9、10、11、11.5、12、12.7、13 mm(M) | Φ15、Φ16、Φ18、Φ20、Φ22、Φ25mm (M) | Φ28、Φ30、Φ32、Φ35、Φ40mm (M) | Φ50、Φ60、Φ70mm (M) | Φ80、Φ90、Φ100mm (M) | Φ120、Φ150(M) |
| Cavity depth | 20mm (N) | 30mm (N) | 40mm (N) | 45mm (N) | 55、60、65mm(N) | 65mm(N) | 65mm(N) |
| Dimensions | Φ43 * 78mm (L*H) | Φ43*93mm(L*H) | Φ53*120mm(L*H) | Φ73*133mm(L*H) | Φ88*150mm、Φ98*180mm、Φ108*180mm(L*H) | Φ118*150mm、Φ128*180mm、Φ138*180mm(L*H) | Φ168*180mm、Φ218*180mm(L*H) |
| Weight | 0.55Kg | 0.67Kg | 1.34Kg | 2.9Kg | 5.1Kg、7.3Kg、9Kg | 11.5Kg、14Kg、20Kg | 30Kg、40Kg |
| Other sizes can be customized | |||||||
Operation steps
The cylindrical die can be used for molding and testing of most samples. The structure is simple and the cost is low.
Step 1: Assemble the die according to the operation diagram and install the sample in the cavity.
Step 2: Put the die in the center of the hydraulic press and pressurize to required pressure.
Step 3: Assemble the die according to the release diagram , eject the sample out of the die bushing with the screw rod.
Step 4: Take out the die from the hydraulic press ,and remove the sample gently.
Precautions for mold maintenance
To ensure accurate test results, clean the mold surface with dust-free paper before each use to avoid the anti-rust oil from affecting the sample. Avoid exceeding the maximum pressure when applying pressure. Clean the mold and samples after use to prevent corrosion. Apply anti-rust oil and store the mold in a dry environment if not used for a long time to prevent damage.
Step 1: Placing the Mold.
To begin, place the mold in the center of the tablet press. It is important to note that the maximum pressure of the mold cannot be exceeded when pressurized. This will prevent any damage to the mold and ensure accurate test results.
Step 2: Cleaning the Mold.
After each use, it is essential to clean the mold to prevent any contamination of the sample. Using dust-free paper, wipe the surface of the mold clean. If there are sample residues on the surface that cannot be removed, please do not use chemical reagents to clean and soak. This could potentially damage the mold and impact the accuracy of the test results.
Step 3: Applying Anti-Rust Oil.
If the mold is not used for an extended period, it is recommended to apply anti-rust oil on the surface of the mold to prevent rusting. This step will help prolong the life of the mold and ensure that it remains in good condition for future use.
Step 4: Storing the Mold.
Lastly, if the mold is not used for a long time, it needs to be stored in a dry environment. This will prevent any moisture from accumulating on the mold and causing damage.
Full range of lab press types
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Full range of types of laboratory press molds
We have a full range of molds for you to choose from, and the molds fit the body perfectly.
If you need molds with special shapes, we can also customize them for you.
Warnings
Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.
Designed for You
KinTek provide deep custom made service and equipment to worldwide customers, our specialized teamwork and rich experienced engineers are capable to undertake the custom tailoring hardware and software equipment requirements, and help our customer to build up the exclusive and personalized equipment and solution!
Would you please drop your ideas to us, our engineers are ready for you now!
FAQ
What Is A Press Mold?
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What Is Press Mould In Ceramics?
What Are The Common Applications Of High-purity Graphite Crucibles?
How Are Pellet Molds Used?
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4.8
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I'm thrilled with the durability and precision of this mold. It's a game-changer for my research!
4.9
out of
5
The mold's versatility is remarkable! It accommodates various sample sizes and thicknesses, making it a must-have for my lab.
4.7
out of
5
The mold's high-speed steel construction ensures longevity and resistance to deformation. It's a worthwhile investment!
4.8
out of
5
I highly recommend this mold for its ease of use and consistent sample quality. It simplifies sample preparation!
4.9
out of
5
The mold's adaptability is exceptional. It seamlessly integrates with my existing equipment, making it a seamless addition to my lab.
4.7
out of
5
The mold's customizable sizes cater to my specific research needs. I appreciate the flexibility it offers!
4.8
out of
5
The mold's precision and accuracy in sample preparation are remarkable. It's a valuable asset to my laboratory.
4.9
out of
5
The mold's swift delivery exceeded my expectations. I received it promptly, allowing me to continue my research without delay.
4.7
out of
5
The mold's value for money is unbeatable. It's an affordable solution that doesn't compromise on quality.
4.8
out of
5
The mold's technological advancements are impressive. It streamlines my research process and enhances the accuracy of my results.
4.9
out of
5
The mold's durability is exceptional. It withstands repeated use without compromising its integrity.
4.7
out of
5
The mold's versatility allows me to explore a wide range of sample types and sizes. It's a versatile tool that meets my diverse research needs.
4.8
out of
5
The mold's adaptability to various testing instruments enhances its functionality and makes it a valuable addition to my laboratory.
4.9
out of
5
The mold's customizable sizes cater to my specific research requirements. It's a flexible solution that accommodates my evolving needs.
4.7
out of
5
The mold's high-quality construction ensures reliable and consistent sample preparation. It's a dependable tool that I can count on.
4.8
out of
5
The mold's user-friendly design simplifies the sample preparation process. It's easy to assemble and operate, saving me time and effort.
4.9
out of
5
The mold's compatibility with various sample types makes it a versatile addition to my lab. It's a valuable tool for a wide range of research applications.
4.7
out of
5
The mold's durability is exceptional. It withstands the rigors of daily use without compromising its performance.
4.8
out of
5
The mold's technological advancements enhance the efficiency of my research. It's a cutting-edge tool that sets new standards in sample preparation.
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