Products Sample Preparation Molds & Accessories Cylindrical press mold
Cylindrical press mold

Molds & Accessories

Cylindrical press mold

Item Number : PMC

Price varies based on specs and customizations


Cavity depth
20-65 mm
Indenter hardness
HRC68-HRC70 / HRC60-HRC62
Material
ASSAB+17 / Cr12MoV
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Applications

Cylindrical press molds can be used for forming and testing most samples, we have a complete range of mold sizes, The accessories are interchangeable.

The mold is widely used in battery, superconductor, cement, ceramics, catalysis, silicate, powder metallurgy, sea mud analysis, biochemical analysis and new material sample preparation research and development. In addition, the product can also be used with calcium iron, infrared, X-ray fluorescence and other testing instruments.

The mold is made of Japanese high-speed steel, high hardness, no deformation, long service life.

Special sizes press molds can be customized according to customer requirements.

Detail & Parts

Cylindrical press mold 1Cylindrical press mold 2Cylindrical press mold 3

Standard size of cylindrical press molds
Standard size of cylindrical press molds
Sample preparation process and demolding process
Sample preparation process and demolding process
Sample Preparation  Process Release Process

1)Sample Preparation Process   2)Release Process

Technical specifications

Instrument model PMC-A PMC-B PMC-C PMC-D PMC-E PMC-F PMC-G
Die material High-speed tool steel  ASSAB +17 Alloy tool steel :Cr12MoV
Indenter hardness HRC68-HRC70 HRC60-HRC62
Sample size Φ3、Φ4、Φ5、Φ6 mm ((M) Φ7、8、9、10、11、11.5、12、12.7、13 mm(M) Φ15、Φ16、Φ18、Φ20、Φ22、Φ25mm (M) Φ28、Φ30、Φ32、Φ35、Φ40mm (M) Φ50、Φ60、Φ70mm (M) Φ80、Φ90、Φ100mm (M) Φ120、Φ150(M)
Cavity depth 20mm (N) 30mm (N) 40mm (N) 45mm  (N) 55、60、65mm(N) 65mm(N) 65mm(N)
Dimensions Φ43 * 78mm (L*H) Φ43*93mm(L*H) Φ53*120mm(L*H) Φ73*133mm(L*H) Φ88*150mm、Φ98*180mm、Φ108*180mm(L*H) Φ118*150mm、Φ128*180mm、Φ138*180mm(L*H) Φ168*180mm、Φ218*180mm(L*H)
Weight 0.55Kg 0.67Kg 1.34Kg 2.9Kg 5.1Kg、7.3Kg、9Kg 11.5Kg、14Kg、20Kg 30Kg、40Kg
Other sizes can be customized

Operation steps

The cylindrical die can be used for molding and testing of most samples. The structure is simple and the cost is low.

Step 1: Assemble the die according to the operation diagram and install the sample in the cavity.

Step 1: Assemble the die according to the operation diagram and install the sample in the cavity.

Step 2: Put the die in the center of the hydraulic press and pressurize to required pressure.

Step 2: Put the die in the center of the hydraulic press and pressurize to required pressure.

Step 3: Assemble the die according to the release diagram , eject the sample out of the die bushing with the screw rod.

Step 3: Assemble the die according to the release diagram , eject the sample out of the die bushing with the screw rod.

Step 4: Take out the die from the hydraulic press ,and remove the sample gently.

Step 4: Take out the die from the hydraulic press ,and remove the sample gently.

Precautions for mold maintenance

To ensure accurate test results, clean the mold surface with dust-free paper before each use to avoid the anti-rust oil from affecting the sample. Avoid exceeding the maximum pressure when applying pressure. Clean the mold and samples after use to prevent corrosion. Apply anti-rust oil and store the mold in a dry environment if not used for a long time to prevent damage.

Step 1: Placing the Mold.

Step 1: Placing the Mold.

To begin, place the mold in the center of the tablet press. It is important to note that the maximum pressure of the mold cannot be exceeded when pressurized. This will prevent any damage to the mold and ensure accurate test results.

Step 2: Cleaning the Mold.

Step 2: Cleaning the Mold.

After each use, it is essential to clean the mold to prevent any contamination of the sample. Using dust-free paper, wipe the surface of the mold clean. If there are sample residues on the surface that cannot be removed, please do not use chemical reagents to clean and soak. This could potentially damage the mold and impact the accuracy of the test results.

Step 3: Applying Anti-Rust Oil.

Step 3: Applying Anti-Rust Oil.

If the mold is not used for an extended period, it is recommended to apply anti-rust oil on the surface of the mold to prevent rusting. This step will help prolong the life of the mold and ensure that it remains in good condition for future use.

Step 4: Storing the Mold.

Step 4: Storing the Mold.

Lastly, if the mold is not used for a long time, it needs to be stored in a dry environment. This will prevent any moisture from accumulating on the mold and causing damage.

Full range of lab press types

Full range of lab press types

Click to view our full range of lab press products.

Any question? Our experts have helped many laboratories choose their lab press, contact us now!

Full range of types of laboratory press molds

We have a full range of molds for you to choose from, and the molds fit the body perfectly.

If you need molds with special shapes, we can also customize them for you.

laboratory press mold

Click to see all press molds.

Warnings

Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.

Designed for You

KinTek provide deep custom made service and equipment to worldwide customers, our specialized teamwork and rich experienced engineers are capable to undertake the custom tailoring hardware and software equipment requirements, and help our customer to build up the exclusive and personalized equipment and solution!

Would you please drop your ideas to us, our engineers are ready for you now!

FAQ

What is a press mold?

A press mold is a device used in material processing methods such as cold isostatic pressing (CIP) and metal mold pressing to create molded bodies from powder materials. In CIP, the mold containing the powder is immersed in a pressure medium, and isostatic pressure is applied to the outer surfaces of the mold to compress the powder into a shape. Metal mold pressing applies only uniaxial pressure to the powder material to create molded bodies. CIP can produce products with uniform density and homogeneity due to no frictions with a metal mold.

How are high-purity graphite crucibles made?

High-purity graphite crucibles are typically manufactured through a process called isostatic pressing. In this method, graphite powder is placed in a rubber mold, and then subjected to high pressure from all directions. This pressure compacts the graphite particles into a dense and uniform crucible shape. The crucible is then heated to a high temperature to remove any impurities and improve its purity.

What is press Mould in ceramics?

Press moulding is a ceramic forming technique that involves the compaction of powders by applying either a rigid or flexible pressure. It can be either uniaxial or isostatic, depending on the shape required. Isostatic pressing is used for shapes that cannot be obtained by uniaxial pressing or for added value products that require high density and isotropic green bodies. The molds for axial-pressing are usually made of steel, while those for isostatic pressing are made of elastomers, silicone, and polyurethanes. This technology is applied in various fields like ceramics, MMC, CMC, and Silicon nitride for cutting tools, components of heavy-duty valves, wear parts for process technology, and more.

What are the common applications of high-purity graphite crucibles?

High-purity graphite crucibles have a wide range of applications in industries such as metallurgy, foundries, and laboratories. They are commonly used for melting and casting non-ferrous metals, including aluminum, copper, and precious metals. High-purity graphite crucibles are also utilized in the production of alloys and high-temperature ceramics. They are essential in processes such as chemical analysis, spectroscopy, and sample preparation in laboratories. Additionally, these crucibles find applications in the semiconductor industry for the melting and growing of silicon and other semiconductor materials.

How are pellet molds used?

To use a pellet mold, the powdered or granular material is first loaded into the mold cavity. The material is then compacted by applying pressure using a laboratory press or hydraulic machine. The pressure causes the material to conform to the shape of the mold, resulting in a solid pellet or cylindrical sample. After the compaction process, the pellet is removed from the mold and can be further processed or analyzed as needed.

What factors should be considered when selecting high-purity graphite crucibles?

When selecting high-purity graphite crucibles, several factors should be considered. Firstly, the size and capacity of the crucible should align with the intended application and the amount of material to be melted or processed. The crucible's thermal conductivity, thermal shock resistance, and chemical compatibility should be evaluated to ensure they meet the specific process requirements. It is important to select crucibles made from high-quality graphite material with high purity levels to minimize contamination and ensure excellent performance. The crucible's design and construction should also be considered, such as the presence of handles or pouring spouts for easy handling. Additionally, it is advisable to consult with manufacturers or experts in the field to ensure the selection of the most suitable high-purity graphite crucibles for specific applications.

What types of materials can be pelletized using pellet molds?

Pellet molds can be used to pelletize a wide range of materials, including but not limited to powders, granules, metals, ceramics, pharmaceuticals, and catalysts. They are particularly useful for materials that require compaction or shaping before further analysis or processing. Pelletizing materials can improve their flow properties, density, and handling characteristics, making them suitable for applications such as tabletting, catalyst preparation, fuel pellet production, and sample preparation for spectroscopic or analytical techniques.

How can one select the appropriate pellet mold for their specific application?

Pellet molds can be used to pelletize a wide range of materials, including but not limited to powders, granules, metals, ceramics, pharmaceuticals, and catalysts. They are particularly useful for materials that require compaction or shaping before further analysis or processing. Pelletizing materials can improve their flow properties, density, and handling characteristics, making them suitable for applications such as tabletting, catalyst preparation, fuel pellet production, and sample preparation for spectroscopic or analytical techniques.
View more faqs for this product

4.8

out of

5

I'm thrilled with the durability and precision of this mold. It's a game-changer for my research!

Madalina Georgescu

4.9

out of

5

The mold's versatility is remarkable! It accommodates various sample sizes and thicknesses, making it a must-have for my lab.

Alessandro Russo

4.7

out of

5

The mold's high-speed steel construction ensures longevity and resistance to deformation. It's a worthwhile investment!

Natalia Nowak

4.8

out of

5

I highly recommend this mold for its ease of use and consistent sample quality. It simplifies sample preparation!

Stefanos Papadopoulos

4.9

out of

5

The mold's adaptability is exceptional. It seamlessly integrates with my existing equipment, making it a seamless addition to my lab.

Eva Fernandez

4.7

out of

5

The mold's customizable sizes cater to my specific research needs. I appreciate the flexibility it offers!

Piotr Kowalski

4.8

out of

5

The mold's precision and accuracy in sample preparation are remarkable. It's a valuable asset to my laboratory.

Maria Antonietta Rossi

4.9

out of

5

The mold's swift delivery exceeded my expectations. I received it promptly, allowing me to continue my research without delay.

Juan Carlos Garcia

4.7

out of

5

The mold's value for money is unbeatable. It's an affordable solution that doesn't compromise on quality.

Anne Sophie Dupont

4.8

out of

5

The mold's technological advancements are impressive. It streamlines my research process and enhances the accuracy of my results.

Vasileios Giannopoulos

4.9

out of

5

The mold's durability is exceptional. It withstands repeated use without compromising its integrity.

Gabriela Ferreira

4.7

out of

5

The mold's versatility allows me to explore a wide range of sample types and sizes. It's a versatile tool that meets my diverse research needs.

Francesco Bianchi

4.8

out of

5

The mold's adaptability to various testing instruments enhances its functionality and makes it a valuable addition to my laboratory.

Aisha Hassan

4.9

out of

5

The mold's customizable sizes cater to my specific research requirements. It's a flexible solution that accommodates my evolving needs.

Lorenzo Martinez

4.7

out of

5

The mold's high-quality construction ensures reliable and consistent sample preparation. It's a dependable tool that I can count on.

Maria Gonzalez

4.8

out of

5

The mold's user-friendly design simplifies the sample preparation process. It's easy to assemble and operate, saving me time and effort.

Ahmed Mohammed

4.9

out of

5

The mold's compatibility with various sample types makes it a versatile addition to my lab. It's a valuable tool for a wide range of research applications.

Sophie Dubois

4.7

out of

5

The mold's durability is exceptional. It withstands the rigors of daily use without compromising its performance.

Pedro Silva

4.8

out of

5

The mold's technological advancements enhance the efficiency of my research. It's a cutting-edge tool that sets new standards in sample preparation.

Valentina Ivanova

PDF - Cylindrical press mold

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Catalog of Molds & Accessories

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Catalog of Pellet Dies

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Catalog of High Purity Graphite Crucible

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