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Ring press mold

Molds & Accessories

Ring press mold

Item Number : PMO

Price varies based on specs and customizations


Die heating
Alloy tool steel :Cr12MoV
Indenter hardness
HRC60-HRC62
Sample size
Φ7-3——Φ20-10 mm (M)
Cavity depth
40mm (N)、45 (d)
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Applications

Ring Press Dies, also known as Circular Pellet Press Die Sets, are integral components in various industrial and laboratory processes. These dies are designed to create round pellets with high precision, ranging from very thin to over 2 inches in length. The versatility and precision of these dies make them essential in multiple sectors. Below are the main application areas of Ring Press Dies, highlighting their use in different industries and processes:

  • Material Testing: Used to create uniform pellets for material testing in laboratories, ensuring consistent results in hardness, tensile strength, and other properties.
  • Automotive Industry: Essential in the manufacturing of various components through die punch press processes, contributing to the precision and quality of automotive parts.
  • Forging Processes: Particularly in hubbing, where patterns are pressed into die cavities, commonly used in the production of silverware and other metal articles.
  • Coin Production: Involved in the manufacturing of coins and other small metal articles, utilizing the precision and controlled compression rates of press forging.
  • Industrial Applications: Used in high-volume production settings where the creation of any size and shape is required with minimal scrap and draft.
  • Research and Development: In research settings, these dies are used to prepare samples for various analyses, ensuring uniformity and accuracy in experimental results.

These applications underscore the critical role of Ring Press Dies in achieving precision and efficiency in both industrial production and laboratory research.

Detail & Parts

Technical specifications

Instrument model PMQ
Sample shape
Die heating Alloy tool steel :Cr12MoV
Indenter hardness HRC60-HRC62
Sample size Φ7-3、Φ10-5、Φ20-10 mm M) Φ30-10、Φ50-20mm (d)
Cavity depth 40mm (N) 45 (d)
Dimensions Φ53*120mm (L*H) Φ72*100mm、Φ88*120(D*L)
Weight 1.4Kg 3.5kg、5kg
Diagram of hydraulic powder press size

Operation steps

1.Place the sample into the mold

1.Assemble the die.

2.Put the mold into the hot press.

2.The sample is loaded into the die cavity.

3.Now pre press the sample.

3.Place the die in the tablet press

4.Click on the data screen to set the heating temperature.

4.Push the pressure to the pressure we need.

5.In the data screen, up to 20 heating programs can be set, and the heating speed can be adjusted.

5.Remove the die.

6.Return to the main interface and start heating.

6.Install the demoulding tool.

5.In the data screen, up to 20 heating programs can be set, and the heating speed can be adjusted.

5.The sample is ejected with a tablet press.

6.Return to the main interface and start heating.

6.Take out the pressed sample.

Features of Ring Press Dies

Ring Press Dies are essential components in various industrial applications, particularly in the automotive and manufacturing sectors. These dies are designed to create precise, round pellets with diameters ranging from very thin to over 2 inches. The features of Ring Press Dies not only enhance the quality of the pellets but also improve the efficiency and flexibility of the production process.

  • Precision Machining: Each die is meticulously machined from high-quality materials, ensuring accuracy in pellet dimensions and consistency in production. This precision is crucial for applications where uniformity is essential, such as in the automotive industry.
  • Versatile Diameter Options: The ability to produce pellets with a wide range of diameters makes these dies adaptable to various project requirements. This versatility is beneficial for industries that require different sizes of pellets for different applications.
  • Enhanced Production Efficiency: The use of Ring Press Dies can streamline the production process, reducing the need for multiple dies or machines. This efficiency is particularly advantageous in transfer press stamping operations, where a single die can handle a series of tasks, thereby saving time and resources.
  • Improved Setup Flexibility: With the option to employ a single die or a series of dies, these press dies offer a high degree of flexibility in setup. This adaptability allows for the accommodation of diverse project needs without the need for extensive modifications.
  • Automation Compatibility: Modern Ring Press Dies are designed to integrate seamlessly with automatic transfer systems, further enhancing the efficiency of the stamping process. This automation reduces the reliance on manual labor, minimizing errors and increasing productivity.

Overall, Ring Press Dies are a critical investment for industries seeking to enhance their production capabilities through precision, versatility, and efficiency.

Principle

Ring Press Dies, also known as Circular Pellet Press Die Sets, function by precisely compressing materials into round pellets of various diameters and lengths. The process involves the coordinated movement of upper and lower punches within a middle die, facilitated by a rotating turntable. This mechanism ensures uniform pressure distribution, creating pellets with consistent shape and density. The dies are meticulously machined from high-quality materials to maintain accuracy and durability in each pressing operation.

Advantages

  • Precision Machining: Circular Pellet Press Die Sets are meticulously machined to ensure precise diameters, ranging from very thin to over 2 inches in length, making them ideal for a wide range of applications.
  • High Throughput: Equipped with advanced peripheral devices, these die sets can independently control the weight, thickness, and hardness of pellets, enabling the production of up to 1,000,000+ pellets per hour, depending on the press size and tooling configurations.
  • Cost Efficiency: Compared to single punch presses, rotary presses offer greater cost efficiency, making them a preferred choice for high-volume production in various industries including pharmaceutical, nutraceutical, confectionery, and veterinary applications.
  • Versatility: These die sets are not only used for traditional tablet production but also for creating catalysts, ceramics, powdered metals, and other compressible materials, showcasing their versatility in different sectors.
  • Remote Monitoring and Data Archiving: With the ability to interface with in-house network systems, these die sets support remote monitoring and data archiving, enhancing operational efficiency and data management.
  • Quality Materials: Each die set is made from high-quality materials, ensuring durability and longevity, which is crucial for maintaining consistent pellet quality over extended periods of use.

FAQ

What is a tablet punching machine?

A tablet punching machine, also known as a tablet press, is a piece of machinery used to compress powder into tablets of uniform shape and size. It is widely used in industries such as pharmaceuticals, cosmetics, food, and chemicals.

What is a press mold?

A press mold is a device used in material processing methods such as cold isostatic pressing (CIP) and metal mold pressing to create molded bodies from powder materials. In CIP, the mold containing the powder is immersed in a pressure medium, and isostatic pressure is applied to the outer surfaces of the mold to compress the powder into a shape. Metal mold pressing applies only uniaxial pressure to the powder material to create molded bodies. CIP can produce products with uniform density and homogeneity due to no frictions with a metal mold.

What are the applications of pellet presses?

Pellet presses have a wide range of applications across various industries. They are commonly used in the pharmaceutical industry to produce uniform and compacted pellets for drug formulations. In the food industry, pellet presses are used to create animal feed pellets, as well as pellets for snacks and breakfast cereals. Pellet presses are also used in the chemical industry for catalysts, fertilizers, and chemical additives. Additionally, they find application in the biomass industry for the production of wood pellets for fuel, as well as in the metallurgical industry for the production of metal pellets for further processing.

What are the main types of tablet punching machines?

The main types of tablet punching machines include lab scale rotary tablet punching machines, single punch manual tablet punching machines, single punch electric tablet punching machines, mass production rotary tablet punching machines, and automatic lab pellet press machines.

What is cold isostatic pressing (CIP)?

Cold Isostatic Pressing (CIP) is a process used to compact and mold powders and other materials into a desired shape by applying hydrostatic pressure at room temperature. The process is performed using a flexible mold, typically made of rubber or plastic, that is filled with a liquid pressure medium such as water, oil, or a specialized fluid.

What is press Mould in ceramics?

Press moulding is a ceramic forming technique that involves the compaction of powders by applying either a rigid or flexible pressure. It can be either uniaxial or isostatic, depending on the shape required. Isostatic pressing is used for shapes that cannot be obtained by uniaxial pressing or for added value products that require high density and isotropic green bodies. The molds for axial-pressing are usually made of steel, while those for isostatic pressing are made of elastomers, silicone, and polyurethanes. This technology is applied in various fields like ceramics, MMC, CMC, and Silicon nitride for cutting tools, components of heavy-duty valves, wear parts for process technology, and more.

How does a pellet press work?

A pellet press works by feeding the material into a chamber where it is compressed by a rotating roller or extrusion plate. The pressure applied forces the material through a die with holes of a specific size and shape, which determines the size and shape of the pellets. The pellets are then cut to the desired length and collected for further processing or packaging. Some pellet presses may also include additional steps, such as drying or cooling the pellets, depending on the specific application.

How do you prepare pressed pellets for XRF?

Pressed pellets for XRF analysis are prepared by grinding the sample to a fine particle size and mixing it with a binder or grinding aid. The mixture is then poured into a pressing die and compressed at a pressure of between 15 and 35T. The resulting pellet is ready for analysis. It is important to consider the particle size of the sample, choice of binder, sample dilution ratio, pressure used for pressing, and the thickness of the pellet when designing a sample preparation recipe. Consistency in the preparation procedure is key to ensuring accurate and repeatable results.

What is KBr used for?

KBr, or potassium bromide, is commonly used in laboratories as a matrix for infrared spectroscopy. It is mixed with an organic sample and compressed into a pellet using a press like the benchtop KBr Pellet Press. The resulting pellets are used for analysis of the sample's molecular structure and composition. KBr is also used for briquetting inorganic samples for x-ray fluorescence spectroscopy and for pressing thin polymer films using heated platens for transmission sampling by IR spectroscopy. It is an important tool for researchers in the fields of pharmaceuticals, biology, nutrition and spectroscopy.

What is the principle of a tablet punching machine?

The principle of a tablet punching machine involves compression. The machine uses two punches and a die to compress powder into tablets. The upper and lower punches strike together in the die, applying high force to bond the granulated material into a hard tablet.

How are pellet molds used?

To use a pellet mold, the powdered or granular material is first loaded into the mold cavity. The material is then compacted by applying pressure using a laboratory press or hydraulic machine. The pressure causes the material to conform to the shape of the mold, resulting in a solid pellet or cylindrical sample. After the compaction process, the pellet is removed from the mold and can be further processed or analyzed as needed.

What are the benefits of using a pellet press?

A pellet press works by feeding the material into a chamber where it is compressed by a rotating roller or extrusion plate. The pressure applied forces the material through a die with holes of a specific size and shape, which determines the size and shape of the pellets. The pellets are then cut to the desired length and collected for further processing or packaging. Some pellet presses may also include additional steps, such as drying or cooling the pellets, depending on the specific application.

What pressure should XRF pellets be?

XRF pellets should be pressed at pressures between 15 and 40 tons for 1-2 minutes to ensure that the binder recrystallizes and that there are no void spaces present in the pellet. The pressure applied by the hydraulic press should be enough for the sample to be completely compressed. The thickness of the pellet is also crucial, as it must be infinitely thick to the X-rays. Working with small particle sizes (<50µm or <75µm) is also important for effective analysis. These factors impact how well the sample binds together under pressure, which affects the analytical results.

What is the KBr pellet method?

The KBr pellet method is a technique used in spectroscopy to analyze solids. It involves compressing powdered materials into pellet form using a compact, hand-operated press called the KBr Pellet Press. The resulting pellets are cylindrical in shape and can be of any desired thickness. This method is particularly useful in pharmaceutical, biological, nutrition, and spectrographic operations, and provides advantages such as using less sample than ATR, higher signal-to-noise, and control over signal intensity by changing sample concentration or increasing pathlength. It also offers clear advantages in detecting trace contaminants.

What are the applications of tablet punching machines?

Tablet punching machines are used in various industries including pharmaceuticals, cosmetics, nutraceuticals, fitness, herbs, confectionary, industrial pellets manufacturing, cleaning products, and mining.

What are the advantages of cold isostatic pressing?

  • High green strength: Machining of the compacted material in its green state becomes more feasible.
  • Materials that are hard to press: Isostatic pressing can be performed on powders without the need for water, lubricants, or binders, making it applicable to a wider range of materials.
  • Predictable shrinkage during sintering is achieved due to the high compaction and uniform density.
  • Time and cost savings in post-processing are possible due to the ability to create large, complex, and near-net shapes.
  • Large aspect ratio parts with uniform density can be produced, resulting in improved quality.
  • Green strength enables efficient in-process handling and treatment, reducing production costs.

What is a cold isostatic press?

A cold isostatic press (CIP) is a machine used to compact and mold powders and other materials into a desired shape.

The process works by filling a flexible mold, usually made of rubber or plastic, with a liquid pressure medium like water, oil, or a specialized fluid. This mold is then placed in a closed container, and equal pressure is applied to each surface to achieve a high-pressure environment.

The pressure results in an increase in the product's density and allows it to take on the desired shape.

Cold isostatic pressing is performed at room temperature, in contrast to hot isostatic pressing which is carried out at higher temperatures.

What types of materials can be pelletized using pellet molds?

Pellet molds can be used to pelletize a wide range of materials, including but not limited to powders, granules, metals, ceramics, pharmaceuticals, and catalysts. They are particularly useful for materials that require compaction or shaping before further analysis or processing. Pelletizing materials can improve their flow properties, density, and handling characteristics, making them suitable for applications such as tabletting, catalyst preparation, fuel pellet production, and sample preparation for spectroscopic or analytical techniques.

What factors should be considered when selecting a pellet press?

Several factors should be considered when selecting a pellet press. These include the desired pellet size and shape, the material properties, the required production capacity, and the available space and resources. The type and condition of the material being processed, such as its moisture content, particle size, and flowability, can also influence the selection of the pellet press. Additionally, factors such as the power requirements, ease of operation and maintenance, and the availability of spare parts and technical support should be considered. It is important to choose a pellet press that aligns with the specific requirements and objectives of the application to ensure optimal performance and cost-effectiveness.

What is the advantage of XRF pressed pellet technique?

The advantage of XRF pressed pellet technique is that it produces high-quality results with a higher signal-to-noise ratio, allowing for the detection of even the lightest elements. Quantifying the elemental composition without pressed pellets can lead to significant discrepancies between expected and actual values. The grinding of the sample into fine particles and compressing it into a smooth and flat XRF pellet reduces background scattering and improves the detection of emissions. Pressed pellets are also relatively quick, low-cost, and lend themselves to simple and cost-effective automation for higher throughput laboratories.

Why KBr is used for pellet?

KBr (potassium bromide) is used for pellet preparation because it is a stable, transparent, and inexpensive salt that is easy to obtain in high purity. When a sample is mixed with KBr powder and compressed into a pellet using a press, it forms a flat, uniform disc with a consistent thickness. KBr pellets are commonly used in spectroscopy applications to analyze solid samples because they provide a clear and reproducible path for infrared light to pass through, which allows for accurate measurements of the sample's chemical composition.

What are the advantages of using a tablet punching machine?

The advantages of using a tablet punching machine include uniform tablet size and shape, efficient production, easy operation, and the ability to produce tablets of various shapes and sizes. Additionally, the machines are designed for safety and ease of cleaning.

Application field of cold isostatic press?

Cold Isostatic Pressing is widely used for various applications, including the consolidation of ceramic powders, compression of graphite, refractory materials, and electrical insulators, as well as the production of fine ceramics for dental and medical applications.

This technology is also making inroads into new fields such as pressing sputtering targets, coating valve parts in engines to reduce wear on cylinder heads, telecommunications, electronics, aerospace, and automotive industries.

How can one select the appropriate pellet mold for their specific application?

Pellet molds can be used to pelletize a wide range of materials, including but not limited to powders, granules, metals, ceramics, pharmaceuticals, and catalysts. They are particularly useful for materials that require compaction or shaping before further analysis or processing. Pelletizing materials can improve their flow properties, density, and handling characteristics, making them suitable for applications such as tabletting, catalyst preparation, fuel pellet production, and sample preparation for spectroscopic or analytical techniques.

How to make KBr pellets for FTIR?

To make KBr pellets for FTIR, a pellet press die set, pestle and mortar, and IR-transparent medium, such as KBr, are required. The KBr and sample are mixed in a mortar, and the resulting mixture is pressed into a disc using a die set and a hydraulic press. The pellet should be thin, transparent, and contain only a small amount of the sample. The typical ratio of KBr to sample is 100:1. KBr is hygroscopic, so it should be stored in a dry environment and prepared in a glovebox or with a vacuum die to avoid moisture absorption.

How does a manual tablet press work?

A manual tablet press works by coordinating the movement of the upper punch, middle die, and lower punch. The upper punch is installed in the upper die hole, the middle die in the middle layer, and the lower punch in the lower die hole. The turntable rotates, causing the punches to move up and down regularly along a fixed track, compressing the powder into tablets.

What are the wearing parts of cold isostatic pressing equipment?

The wearing parts of cold isostatic equipment are mainly various seals, such as various types of seal rings, valve cores and valve seats.

What industries benefit from using tablet punching machines?

Tablet punching machines benefit industries such as pharmaceuticals, cosmetics, food, chemicals, nutraceuticals, fitness, herbs, confectionary, industrial pellets manufacturing, cleaning products, and mining.

Do you provide matching cold isostatic press molds?

We offer a variety of standard mold shapes for customers to experiment or validate their process. Custom mold design services are also available upon request.

What safety features are included in tablet punching machines?

Tablet punching machines include safety features such as all moving parts covered with stainless steel (SS) coverings, heavy-duty structure made from painted material to avoid vibration, and easily dismantled contact parts for cleaning.

Why has the tablet press evolved over time?

The tablet press has evolved due to the development of innovations and research driven by an increase in population and demand for tablets. Additionally, stringent regulations to comply with Current Good Manufacturing Process (CGMP) have influenced the evolution of tablet presses.
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4.7

out of

5

Exceptional precision and durability. A game-changer for our lab's material testing.

Hiroshi Tanaka

4.8

out of

5

Incredible value for money. Streamlined our automotive part production significantly.

Elena Müller

4.9

out of

5

Top-notch quality and efficiency. Perfect for our high-volume coin production needs.

Carlos Silva

4.7

out of

5

Technologically advanced and reliable. Essential for our research and development.

Amina El-Sayed

4.8

out of

5

Fast delivery and excellent customer service. Highly recommend for industrial applications.

Liam O'Connor

4.9

out of

5

Outstanding versatility and precision. A must-have for any laboratory setting.

Sophia Rossi

4.7

out of

5

Durable and efficient. Simplified our forging processes remarkably.

Andrei Petrov

4.8

out of

5

Highly satisfied with the technological advancements. Boosted our production capabilities.

Isabella González

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Catalog of Pellet Press

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Catalog of Xrf Pellet Press

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Catalog of Kbr Pellet Press

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Catalog of Tablet Punching Machine

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Catalog of Cold Isostatic Press

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