Molds & Accessories
Ring press mold
Item Number : PMO
Price varies based on specs and customizations
- Die heating
- Alloy tool steel :Cr12MoV
- Indenter hardness
- HRC60-HRC62
- Sample size
- Φ7-3——Φ20-10 mm (M)
- Cavity depth
- 40mm (N)、45 (d)
Shipping:
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Applications
Ring Press Dies, also known as Circular Pellet Press Die Sets, are integral components in various industrial and laboratory processes. These dies are designed to create round pellets with high precision, ranging from very thin to over 2 inches in length. The versatility and precision of these dies make them essential in multiple sectors. Below are the main application areas of Ring Press Dies, highlighting their use in different industries and processes:
- Material Testing: Used to create uniform pellets for material testing in laboratories, ensuring consistent results in hardness, tensile strength, and other properties.
- Automotive Industry: Essential in the manufacturing of various components through die punch press processes, contributing to the precision and quality of automotive parts.
- Forging Processes: Particularly in hubbing, where patterns are pressed into die cavities, commonly used in the production of silverware and other metal articles.
- Coin Production: Involved in the manufacturing of coins and other small metal articles, utilizing the precision and controlled compression rates of press forging.
- Industrial Applications: Used in high-volume production settings where the creation of any size and shape is required with minimal scrap and draft.
- Research and Development: In research settings, these dies are used to prepare samples for various analyses, ensuring uniformity and accuracy in experimental results.
These applications underscore the critical role of Ring Press Dies in achieving precision and efficiency in both industrial production and laboratory research.
Detail & Parts
Technical specifications
| Instrument model | PMQ | |
|---|---|---|
| Sample shape |  |
|
| Die heating | Alloy tool steel :Cr12MoV | |
| Indenter hardness | HRC60-HRC62 | |
| Sample size | Φ7-3、Φ10-5、Φ20-10 mm M) | Φ30-10、Φ50-20mm (d) |
| Cavity depth | 40mm (N) | 45 (d) |
| Dimensions | Φ53*120mm (L*H) | Φ72*100mm、Φ88*120(D*L) |
| Weight | 1.4Kg | 3.5kg、5kg |
| Diagram of hydraulic powder press size |  |
 |
Operation steps
1.Assemble the die.
2.The sample is loaded into the die cavity.
3.Place the die in the tablet press
4.Push the pressure to the pressure we need.
5.Remove the die.
6.Install the demoulding tool.
5.The sample is ejected with a tablet press.
6.Take out the pressed sample.
Features of Ring Press Dies
Ring Press Dies are essential components in various industrial applications, particularly in the automotive and manufacturing sectors. These dies are designed to create precise, round pellets with diameters ranging from very thin to over 2 inches. The features of Ring Press Dies not only enhance the quality of the pellets but also improve the efficiency and flexibility of the production process.
- Precision Machining: Each die is meticulously machined from high-quality materials, ensuring accuracy in pellet dimensions and consistency in production. This precision is crucial for applications where uniformity is essential, such as in the automotive industry.
- Versatile Diameter Options: The ability to produce pellets with a wide range of diameters makes these dies adaptable to various project requirements. This versatility is beneficial for industries that require different sizes of pellets for different applications.
- Enhanced Production Efficiency: The use of Ring Press Dies can streamline the production process, reducing the need for multiple dies or machines. This efficiency is particularly advantageous in transfer press stamping operations, where a single die can handle a series of tasks, thereby saving time and resources.
- Improved Setup Flexibility: With the option to employ a single die or a series of dies, these press dies offer a high degree of flexibility in setup. This adaptability allows for the accommodation of diverse project needs without the need for extensive modifications.
- Automation Compatibility: Modern Ring Press Dies are designed to integrate seamlessly with automatic transfer systems, further enhancing the efficiency of the stamping process. This automation reduces the reliance on manual labor, minimizing errors and increasing productivity.
Overall, Ring Press Dies are a critical investment for industries seeking to enhance their production capabilities through precision, versatility, and efficiency.
Principle
Ring Press Dies, also known as Circular Pellet Press Die Sets, function by precisely compressing materials into round pellets of various diameters and lengths. The process involves the coordinated movement of upper and lower punches within a middle die, facilitated by a rotating turntable. This mechanism ensures uniform pressure distribution, creating pellets with consistent shape and density. The dies are meticulously machined from high-quality materials to maintain accuracy and durability in each pressing operation.
Advantages
- Precision Machining: Circular Pellet Press Die Sets are meticulously machined to ensure precise diameters, ranging from very thin to over 2 inches in length, making them ideal for a wide range of applications.
- High Throughput: Equipped with advanced peripheral devices, these die sets can independently control the weight, thickness, and hardness of pellets, enabling the production of up to 1,000,000+ pellets per hour, depending on the press size and tooling configurations.
- Cost Efficiency: Compared to single punch presses, rotary presses offer greater cost efficiency, making them a preferred choice for high-volume production in various industries including pharmaceutical, nutraceutical, confectionery, and veterinary applications.
- Versatility: These die sets are not only used for traditional tablet production but also for creating catalysts, ceramics, powdered metals, and other compressible materials, showcasing their versatility in different sectors.
- Remote Monitoring and Data Archiving: With the ability to interface with in-house network systems, these die sets support remote monitoring and data archiving, enhancing operational efficiency and data management.
- Quality Materials: Each die set is made from high-quality materials, ensuring durability and longevity, which is crucial for maintaining consistent pellet quality over extended periods of use.
FAQ
What is a tablet punching machine?
What is a press mold?
What are the applications of pellet presses?
What are the main types of tablet punching machines?
What is cold isostatic pressing (CIP)?
Cold Isostatic Pressing (CIP) is a process used to compact and mold powders and other materials into a desired shape by applying hydrostatic pressure at room temperature. The process is performed using a flexible mold, typically made of rubber or plastic, that is filled with a liquid pressure medium such as water, oil, or a specialized fluid.
What is press Mould in ceramics?
How does a pellet press work?
How do you prepare pressed pellets for XRF?
What is KBr used for?
What is the principle of a tablet punching machine?
How are pellet molds used?
What are the benefits of using a pellet press?
What pressure should XRF pellets be?
What is the KBr pellet method?
What are the applications of tablet punching machines?
What are the advantages of cold isostatic pressing?
- High green strength: Machining of the compacted material in its green state becomes more feasible.
- Materials that are hard to press: Isostatic pressing can be performed on powders without the need for water, lubricants, or binders, making it applicable to a wider range of materials.
- Predictable shrinkage during sintering is achieved due to the high compaction and uniform density.
- Time and cost savings in post-processing are possible due to the ability to create large, complex, and near-net shapes.
- Large aspect ratio parts with uniform density can be produced, resulting in improved quality.
- Green strength enables efficient in-process handling and treatment, reducing production costs.
What is a cold isostatic press?
A cold isostatic press (CIP) is a machine used to compact and mold powders and other materials into a desired shape.
The process works by filling a flexible mold, usually made of rubber or plastic, with a liquid pressure medium like water, oil, or a specialized fluid. This mold is then placed in a closed container, and equal pressure is applied to each surface to achieve a high-pressure environment.
The pressure results in an increase in the product's density and allows it to take on the desired shape.
Cold isostatic pressing is performed at room temperature, in contrast to hot isostatic pressing which is carried out at higher temperatures.
What types of materials can be pelletized using pellet molds?
What factors should be considered when selecting a pellet press?
What is the advantage of XRF pressed pellet technique?
Why KBr is used for pellet?
What are the advantages of using a tablet punching machine?
Application field of cold isostatic press?
Cold Isostatic Pressing is widely used for various applications, including the consolidation of ceramic powders, compression of graphite, refractory materials, and electrical insulators, as well as the production of fine ceramics for dental and medical applications.
This technology is also making inroads into new fields such as pressing sputtering targets, coating valve parts in engines to reduce wear on cylinder heads, telecommunications, electronics, aerospace, and automotive industries.
How can one select the appropriate pellet mold for their specific application?
How to make KBr pellets for FTIR?
How does a manual tablet press work?
What are the wearing parts of cold isostatic pressing equipment?
The wearing parts of cold isostatic equipment are mainly various seals, such as various types of seal rings, valve cores and valve seats.
What industries benefit from using tablet punching machines?
Do you provide matching cold isostatic press molds?
We offer a variety of standard mold shapes for customers to experiment or validate their process. Custom mold design services are also available upon request.
What safety features are included in tablet punching machines?
Why has the tablet press evolved over time?
4.7
out of
5
Exceptional precision and durability. A game-changer for our lab's material testing.
4.8
out of
5
Incredible value for money. Streamlined our automotive part production significantly.
4.9
out of
5
Top-notch quality and efficiency. Perfect for our high-volume coin production needs.
4.7
out of
5
Technologically advanced and reliable. Essential for our research and development.
4.8
out of
5
Fast delivery and excellent customer service. Highly recommend for industrial applications.
4.9
out of
5
Outstanding versatility and precision. A must-have for any laboratory setting.
4.7
out of
5
Durable and efficient. Simplified our forging processes remarkably.
4.8
out of
5
Highly satisfied with the technological advancements. Boosted our production capabilities.
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