Products Sample Preparation Molds & Accessories No Demolding Lab Infrared Press Mold for Laboratory Applications
No Demolding Lab Infrared Press Mold for Laboratory Applications

Molds & Accessories

No Demolding Lab Infrared Press Mold for Laboratory Applications

Item Number : PMI

Price varies based on specs and customizations


Material
Carbide YT15
Sample size
φ7-φ13 mm
Cavity depth
5-10 mm
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Applications

After the no demolding lab infrared mold is pressed, the sample does not need to be demolded. The sample has a good molding effect and high transmittance. It can be directly placed in the sample chamber of the infrared spectrometer for testing.

The mold is widely used in battery, superconductor, cement, ceramics, catalysis, silicate, powder metallurgy, sea mud analysis, biochemical analysis and new material sample preparation research and development. In addition, the product can also be used with calcium iron, infrared, X-ray fluorescence and other testing instruments.

Special sizes press molds can be customized according to customer requirements.

Detail & Parts

No demolding lab infrared mold PMI-A
PMI-A
Sample preparation process and demolding process
PMI-A Sample preparation process and demolding process
No demolding lab infrared mold PMI-B
PMI-B
Sample preparation process and demolding process
PMI-B Sample preparation process and demolding process

Technical specifications

Instrument model PMI-A PMI-B
Sample shape
Die material Tungsten carbide
Indenter hardness HRC68-HRC85
Sample size Φ13 mm(M) Φ7 mm(M)
Cavity depth 10mm(N) 5mm(N)
Dimensions Φ76*50*70mm(L*W*H) Φ76*30*70mm(L*W*H)
Weight 0.76Kg 0.35Kg
Diagram of hydraulic powder press size

Operation steps

Infrared non-return mold pressing sample molding without demoulding, sample molding effect is good, high transmittance, directly placed in the infrared spectrometer sample bin for testing.

Step 1: Assemble the Mold.

Step 1: Assemble the die according to the operation diagram and install the sample in the cavity.

Step 2: Pressurize the Mold.

Step 2: Put the die in the center of the hydraulic press and pressurize to required pressure.

Step 3: Eject the Sample.

Step 3:Assemble the die according to the release diagram ,eject the sample out of the die bushing with the screw rod.

Step 4: Remove the Mold and Sample.

Step 4: Take out the die from the hydraulic press , and remove the sample gently.

Precautions for mold maintenance

To ensure accurate test results, clean the mold surface with dust-free paper before each use to avoid the anti-rust oil from affecting the sample. Avoid exceeding the maximum pressure when applying pressure. Clean the mold and samples after use to prevent corrosion. Apply anti-rust oil and store the mold in a dry environment if not used for a long time to prevent damage.

Step 1: Placing the Mold.

Step 1: Placing the Mold.

To begin, place the mold in the center of the tablet press. It is important to note that the maximum pressure of the mold cannot be exceeded when pressurized. This will prevent any damage to the mold and ensure accurate test results.

Step 2: Cleaning the Mold.

Step 2: Cleaning the Mold.

After each use, it is essential to clean the mold to prevent any contamination of the sample. Using dust-free paper, wipe the surface of the mold clean. If there are sample residues on the surface that cannot be removed, please do not use chemical reagents to clean and soak. This could potentially damage the mold and impact the accuracy of the test results.

Step 3: Applying Anti-Rust Oil.

Step 3: Applying Anti-Rust Oil.

If the mold is not used for an extended period, it is recommended to apply anti-rust oil on the surface of the mold to prevent rusting. This step will help prolong the life of the mold and ensure that it remains in good condition for future use.

Step 4: Storing the Mold.

Step 4: Storing the Mold.

Lastly, if the mold is not used for a long time, it needs to be stored in a dry environment. This will prevent any moisture from accumulating on the mold and causing damage.

Full range of lab press types

Full range of lab press types

Click to view our full range of lab press products.

Any question? Our experts have helped many laboratories choose their lab press, contact us now!

Full range of types of laboratory press molds

We have a full range of molds for you to choose from, and the molds fit the body perfectly.

If you need molds with special shapes, we can also customize them for you.

laboratory press mold

Click to see all press molds.

Warnings

Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.

Designed for You

KinTek provide deep custom made service and equipment to worldwide customers, our specialized teamwork and rich experienced engineers are capable to undertake the custom tailoring hardware and software equipment requirements, and help our customer to build up the exclusive and personalized equipment and solution!

Would you please drop your ideas to us, our engineers are ready for you now!

FAQ

What Is A Lab Press?

A lab press, also known as a laboratory press, is a machine used to create compressed pellets from powdered material for various applications such as pharmaceutical development, spectroscopy, and bomb calorimetry. The powders are placed into a die and are pressed into shape by hydraulic action. Lab presses can have a wide range of pressures, from 15 to 200 metric tons, and can accommodate a wide range of different-sized or customized dies. They are commonly used in industries such as pharmaceutical, laminating, rubber and plastic molding, and for R&D work, testing, short runs, limited production, cell manufacturing, and lean manufacturing.

What Is A Press Mold?

A press mold is a device used in material processing methods such as cold isostatic pressing (CIP) and metal mold pressing to create molded bodies from powder materials. In CIP, the mold containing the powder is immersed in a pressure medium, and isostatic pressure is applied to the outer surfaces of the mold to compress the powder into a shape. Metal mold pressing applies only uniaxial pressure to the powder material to create molded bodies. CIP can produce products with uniform density and homogeneity due to no frictions with a metal mold.

What Is The Purpose Of A Hydraulic Press In Lab?

A hydraulic press in the laboratory is used to test the strength and durability of materials, investigate the effects of high pressure on different substances, and create pellets for sample analysis. It is a machine that uses fluid pressure to generate a force, which can be used to compress or mold materials. Laboratory hydraulic presses are smaller versions of industrial machines that offer more precision and control. They are commonly used to create KBr pellets for FTIR and general sample pellets for XRF in order to study the elemental composition of materials.

What Is Press Mould In Ceramics?

Press moulding is a ceramic forming technique that involves the compaction of powders by applying either a rigid or flexible pressure. It can be either uniaxial or isostatic, depending on the shape required. Isostatic pressing is used for shapes that cannot be obtained by uniaxial pressing or for added value products that require high density and isotropic green bodies. The molds for axial-pressing are usually made of steel, while those for isostatic pressing are made of elastomers, silicone, and polyurethanes. This technology is applied in various fields like ceramics, MMC, CMC, and Silicon nitride for cutting tools, components of heavy-duty valves, wear parts for process technology, and more.

What Are Different Type Of Lab Presses?

Different types of laboratory presses include manual hydraulic presses, automated hydraulic presses. Manual hydraulic presses use hand-operated levers to apply pressure, while automated presses are equipped with programmable controls to press products more accurately and consistently. When selecting a hydraulic press, it is important to consider the amount of force needed for a specific sample, how much space is provided in the lab, and how much energy and strength is required to pump the press.

How Are Pellet Molds Used?

To use a pellet mold, the powdered or granular material is first loaded into the mold cavity. The material is then compacted by applying pressure using a laboratory press or hydraulic machine. The pressure causes the material to conform to the shape of the mold, resulting in a solid pellet or cylindrical sample. After the compaction process, the pellet is removed from the mold and can be further processed or analyzed as needed.

What Types Of Materials Can Be Pelletized Using Pellet Molds?

Pellet molds can be used to pelletize a wide range of materials, including but not limited to powders, granules, metals, ceramics, pharmaceuticals, and catalysts. They are particularly useful for materials that require compaction or shaping before further analysis or processing. Pelletizing materials can improve their flow properties, density, and handling characteristics, making them suitable for applications such as tabletting, catalyst preparation, fuel pellet production, and sample preparation for spectroscopic or analytical techniques.

How Can One Select The Appropriate Pellet Mold For Their Specific Application?

Pellet molds can be used to pelletize a wide range of materials, including but not limited to powders, granules, metals, ceramics, pharmaceuticals, and catalysts. They are particularly useful for materials that require compaction or shaping before further analysis or processing. Pelletizing materials can improve their flow properties, density, and handling characteristics, making them suitable for applications such as tabletting, catalyst preparation, fuel pellet production, and sample preparation for spectroscopic or analytical techniques.
View more faqs for this product

4.9

out of

5

The non-demolding design of this infrared mold is a game-changer! It saves me so much time and effort in sample preparation.

Shirleen K. Batz

4.8

out of

5

I highly recommend this infrared mold for its exceptional build quality and durability. It's a reliable workhorse in my lab.

Aqeelah J. Nance

4.7

out of

5

The infrared mold's compact size and user-friendly design make it a perfect fit for my benchtop. It's a valuable addition to my lab equipment.

Anabel V. Mclaughlin

4.9

out of

5

The high transmittance of the samples produced by this mold is remarkable. It's an essential tool for infrared spectroscopy analysis.

Anjali A. Wolf

4.8

out of

5

This infrared mold has exceeded my expectations. It's a versatile tool that can be used with various testing instruments, making it a cost-effective investment for my lab.

Aishah N. Mcclain

4.7

out of

5

The infrared mold produces high-quality samples with minimal effort. It streamlines my sample preparation process, allowing me to focus on more critical tasks.

Estefania S. Duke

4.9

out of

5

The mold's ability to directly place samples in the infrared spectrometer chamber is a huge time-saver. It simplifies my workflow and enhances my productivity.

Alia H. Justice

4.8

out of

5

The infrared mold's compatibility with various sample types makes it a versatile tool in my laboratory. It's a valuable asset for researchers working with diverse materials.

Amina F. Bray

4.7

out of

5

I appreciate the mold's customization options. It allows me to tailor it to my specific research needs, ensuring accurate and reliable results.

Ayanna B. Watkins

4.9

out of

5

The infrared mold's innovative design minimizes the risk of cracks or damage to samples during the cooling process, ensuring the integrity of my results.

Aisha M. Mcgee

4.8

out of

5

The mold's sturdy construction and durable materials guarantee longevity and reliability in my laboratory's demanding environment.

Amina C. Mcguire

4.7

out of

5

The infrared mold's user-friendly operation and straightforward maintenance procedures make it accessible to researchers of all skill levels.

Anjali K. Mendez

4.9

out of

5

The mold's compact design and lightweight construction make it easy to maneuver and store, maximizing space utilization in my laboratory.

Aishah B. Mccall

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