Products Sample Preparation Sieving Machine Hydraulic Diaphragm Lab Filter Press
Hydraulic Diaphragm Lab Filter Press

Sieving Machine

Hydraulic Diaphragm Lab Filter Press

Item Number : KH-01

Price varies based on specs and customizations


Size
150*150 to 630*630 mm
Cake thickness
10 to 30 mm
Max. Filter pressure
10 bar
Max. Filter temprature
90 ℃
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Introduction

Hydraulic diaphragm lab press filter is one type lab scale filter press, it takes small footprint, and higher pressing power.

  • Filter area:  0.5-5 square meters
  • Filter pressure: 0.5-1.2Mpa
  • Filter plates: 6 pcs

Applications

The Hydraulic Diaphragm Lab Filter Press is a versatile tool used in various fields for solid-liquid separation processes. This equipment is particularly beneficial in settings where precise control and efficiency are paramount. Its applications span across multiple industries, including research and development, quality control, and small-scale production. Here are the main application areas of the Hydraulic Diaphragm Lab Filter Press:

  • Research and Development: In laboratories, this filter press is utilized to explore and test the filtration properties of new materials or to refine existing filtration processes. It aids in the development of new products and technologies by providing accurate and reliable data on filtration efficiency and capacity.
  • Quality Control: Within quality control settings, the filter press plays a crucial role in ensuring that products adhere to specific filtration standards. It helps in identifying and resolving any issues related to the filtration process, thereby maintaining product quality and consistency.
  • Small-scale Production: For industries requiring small-scale production of goods that necessitate solid-liquid separation, such as pharmaceuticals or food products, this filter press offers a compact and efficient solution. It enables the production of high-quality products in controlled environments, ensuring that the filtration process meets stringent requirements.

These applications highlight the critical role of the Hydraulic Diaphragm Lab Filter Press in advancing scientific research, maintaining product quality, and facilitating small-scale production processes across various sectors.

Features

Hydraulic diaphragm lab press filter is one type lab scale filter press, it takes small footprint, and higher pressing power.

  • Manual Hydraulic Control: Features a manual hydraulic hand pump with a reservoir and hydraulic cylinder, allowing for precise control of the closing force.
  • High Closing Force: Capable of exerting a force of up to 4000 psig, ensuring efficient and effective pressing operations.
  • Locking Mechanism: Includes a locking ring on the cylinder to mechanically maintain press closure, enhancing safety and stability during operations.
  • Frontal Piping System: Equipped with bolt-on headers and a center feed with four corner filtrate outlets, facilitating easy setup and operation.
  • Recessed Chamber Plates: Utilizes standard center feed recessed chamber filter plates with barrel-neck type cloths, ensuring effective filtration.
  • Durable Construction: Hardened steel construction with an all-in-one leak-free design, providing durability and reliability in laboratory settings.
  • Safety and Accessibility: Includes a Perspex safety guard and a long, easy-to-use handle, enhancing safety and ease of operation.
  • Accurate Monitoring: Features an accurate pressure gauge, allowing for precise monitoring and adjustment of hydraulic pressure during operations.

Feed tank, pumps, valves and fitting can be designed in one complete unit.

Detail & Parts

Hydraulic Diaphragm Lab Filter Press DetailHydraulic Diaphragm Lab Filter Press Detail

Advantages

The Hydraulic Diaphragm Lab Filter Press offers a range of advantages that make it an essential tool in various laboratory settings, including research and development, quality control, and small-scale production. Here are the key benefits:

  • Adjustable Top Pressing Surface: This feature allows for precise control over the filtration process, ensuring optimal results for different materials and applications.
  • Perspex Safety Guard: Enhances safety by providing a clear view of the filtration process while preventing accidental contact with moving parts.
  • Long Easy-to-Use Handle: Facilitates smooth operation, reducing operator fatigue and ensuring consistent pressure application.
  • Accurate Pressure Gauge: Enables accurate monitoring of the pressure applied during filtration, crucial for maintaining quality and consistency in the process.
  • Hardened Steel Construction: Ensures durability and longevity, making the filter press suitable for continuous use in demanding laboratory environments.
  • All-in-One Leak-Free Design: Prevents leaks and ensures a clean, efficient filtration process, minimizing contamination risks and maintenance needs.
  • Hydraulic Working Principle: Utilizes a hydraulic system composed of oil tanks, hydraulic pumps, hydraulic cylinders, electric motors, and oil pipes. This system efficiently transfers hydraulic oil into the hydraulic cylinder, driving the mechanical movement necessary for effective solid-liquid separation.
  • Versatility in Material Science Labs: Ideal for pressing pellets, lamination, and punching electrodes, making it a versatile tool in material science labs.
  • Cost-Effectiveness**: Despite its advanced features, the manual filter press is cost-saving with no power consumption, reducing operational costs significantly.
  • Wide Range of Models and Filter Areas: Available in various sizes (320mm, 450mm, 630mm) with filter areas ranging from 1-40m², accommodating diverse filtration needs.

These advantages collectively highlight the Hydraulic Diaphragm Lab Filter Press's effectiveness and efficiency in laboratory settings, making it a valuable investment for any lab involved in solid-liquid separation processes.

Technical specifications

Size 150*150 to 630*630 mm
Cake thickness 10 to 30 mm
Filter Press Chamber volume capacity 0.1 to 300 L
Max. Filter pressure 10 bar
Max. Membrane Squeezing pressurer 12 bar
Max. Filter temprature 90 ℃
Filter press plate type chamber plate,CGR plate,membrane plate etc.
Filter Press Filter plate feeding type Center feeding,corner feeding etc.
Filtrate discharge way Open or Close type
Cake washing type washable or non-washable  type
Filter press Compressing type Automatic hydraulic,hydraulic jack etc.
Filter press plate shifting type Manual operation,Automatic plate shifted one by one etc.
Filter plate material PP, FRPP
Membrane material PP,Rubber
Filter Press Frame material Carbon steel paint antisepsis, SS304/316 etc.
Filter Feed/Liquid tube material PP, SS304/316 etc.
Motor brand of hydraulic pump ABB
reducer brand of plate shifting SEW
reducer brand of cloth washing SEW
Filter press cloth material PP,PE,,Nylon etc. filter press cloth included for different testing purpose
Filter press feed pump different filter press feeding pump,such as Air diaphragm pump,small screw pump or other small capacity pump for feeding

Warnings

Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.

Designed for You

KinTek provide deep custom made service and equipment to worldwide customers, our specialized teamwork and rich experienced engineers are capable to undertake the custom tailoring hardware and software equipment requirements, and help our customer to build up the exclusive and personalized equipment and solution!

Would you please drop your ideas to us, our engineers are ready for you now!

FAQ

What are laboratory hydraulic machines?

Laboratory hydraulic machines are precision instruments used in scientific and industrial settings for applying controlled force and pressure to samples or materials. These machines utilize hydraulic systems to generate the force required for various applications, such as compression testing, material characterization, and sample preparation.

What is a lab press?

A lab press, also known as a laboratory press, is a machine used to create compressed pellets from powdered material for various applications such as pharmaceutical development, spectroscopy, and bomb calorimetry. The powders are placed into a die and are pressed into shape by hydraulic action. Lab presses can have a wide range of pressures, from 15 to 200 metric tons, and can accommodate a wide range of different-sized or customized dies. They are commonly used in industries such as pharmaceutical, laminating, rubber and plastic molding, and for R&D work, testing, short runs, limited production, cell manufacturing, and lean manufacturing.

What are the advantages of using laboratory hydraulic machines?

Laboratory hydraulic machines offer several advantages in terms of their force capacity, precision, and versatility. They can generate high forces, making them suitable for testing or processing materials that require significant pressure. Hydraulic machines provide precise control over the applied force, allowing for accurate and repeatable results. They are often equipped with load cells or sensors to measure and monitor the force or displacement during testing. Hydraulic machines can accommodate a wide range of sample sizes and shapes, making them versatile for various applications. Additionally, they can operate at different speeds, providing flexibility for different testing or processing requirements.

What are the applications of pellet presses?

Pellet presses have a wide range of applications across various industries. They are commonly used in the pharmaceutical industry to produce uniform and compacted pellets for drug formulations. In the food industry, pellet presses are used to create animal feed pellets, as well as pellets for snacks and breakfast cereals. Pellet presses are also used in the chemical industry for catalysts, fertilizers, and chemical additives. Additionally, they find application in the biomass industry for the production of wood pellets for fuel, as well as in the metallurgical industry for the production of metal pellets for further processing.

What is the purpose of a hydraulic press in lab?

A hydraulic press in the laboratory is used to test the strength and durability of materials, investigate the effects of high pressure on different substances, and create pellets for sample analysis. It is a machine that uses fluid pressure to generate a force, which can be used to compress or mold materials. Laboratory hydraulic presses are smaller versions of industrial machines that offer more precision and control. They are commonly used to create KBr pellets for FTIR and general sample pellets for XRF in order to study the elemental composition of materials.

What are the applications of laboratory hydraulic machines?

Laboratory hydraulic machines find applications in diverse fields, including materials science, engineering, geotechnical testing, and quality control. They are commonly used for compression testing of materials, including metals, polymers, ceramics, and composites. Hydraulic machines are employed in tensile testing, bending tests, and fatigue testing, allowing for the characterization of material properties. These machines are also used in geotechnical testing to assess the strength and stability of soils or rock samples. Additionally, hydraulic machines can be utilized for sample preparation, such as pelletizing or briquetting powdered materials.

How does a pellet press work?

A pellet press works by feeding the material into a chamber where it is compressed by a rotating roller or extrusion plate. The pressure applied forces the material through a die with holes of a specific size and shape, which determines the size and shape of the pellets. The pellets are then cut to the desired length and collected for further processing or packaging. Some pellet presses may also include additional steps, such as drying or cooling the pellets, depending on the specific application.

What are different type of lab presses?

Different types of laboratory presses include manual hydraulic presses, automated hydraulic presses. Manual hydraulic presses use hand-operated levers to apply pressure, while automated presses are equipped with programmable controls to press products more accurately and consistently. When selecting a hydraulic press, it is important to consider the amount of force needed for a specific sample, how much space is provided in the lab, and how much energy and strength is required to pump the press.

What are the main components of a laboratory hydraulic machine?

The main components of a laboratory hydraulic machine include a hydraulic pump, a hydraulic cylinder, a piston, valves, gauges, and a control panel. The hydraulic pump generates pressure by forcing hydraulic fluid into the cylinder. The hydraulic cylinder houses the piston, which applies force to the sample or material. Valves control the flow of hydraulic fluid, allowing for precise control over the applied force. Gauges measure and display the force or pressure being applied. The control panel or software enables users to set and adjust parameters such as force, displacement, or strain.

What are the benefits of using a pellet press?

A pellet press works by feeding the material into a chamber where it is compressed by a rotating roller or extrusion plate. The pressure applied forces the material through a die with holes of a specific size and shape, which determines the size and shape of the pellets. The pellets are then cut to the desired length and collected for further processing or packaging. Some pellet presses may also include additional steps, such as drying or cooling the pellets, depending on the specific application.

What considerations should be taken when selecting a laboratory hydraulic machine?

When selecting a laboratory hydraulic machine, several factors should be considered. The force capacity should match the specific application and the maximum force expected. The size and configuration of the hydraulic cylinder should accommodate the sample size and shape. The machine should have precise control over the applied force, displacement, or strain, with user-friendly software or control panels. Safety features, such as emergency stop buttons and protective shields, should be evaluated. It is important to ensure that the machine is constructed from durable materials and designed for long-term use. Additionally, it is crucial to consider the availability of accessories or fixtures to hold the samples securely during testing.

What factors should be considered when selecting a pellet press?

Several factors should be considered when selecting a pellet press. These include the desired pellet size and shape, the material properties, the required production capacity, and the available space and resources. The type and condition of the material being processed, such as its moisture content, particle size, and flowability, can also influence the selection of the pellet press. Additionally, factors such as the power requirements, ease of operation and maintenance, and the availability of spare parts and technical support should be considered. It is important to choose a pellet press that aligns with the specific requirements and objectives of the application to ensure optimal performance and cost-effectiveness.
View more faqs for this product

4.8

out of

5

The lab filter press is a great tool for our research. It's easy to use and provides accurate results.

Kelvin Campbell

4.9

out of

5

This filter press is a valuable asset to our lab. It's efficient and helps us save time and resources.

Aiden Smith

4.7

out of

5

We've been using this filter press for a few months now and it has exceeded our expectations. It's durable and produces high-quality filtrates.

Isabella Garcia

4.8

out of

5

The customer service from KINTEK SOLUTION is exceptional. They are always ready to assist and provide prompt solutions to any queries.

Liam Brown

4.9

out of

5

The filter press is technologically advanced and user-friendly. It has simplified our filtration process and improved our productivity.

Sophia Miller

4.7

out of

5

We are very satisfied with the quality of the filter press and the support provided by KINTEK SOLUTION. Highly recommend!

Jackson Jones

4.8

out of

5

The filter press arrived quickly and was well-packaged. It's a great value for money and has met all our filtration needs.

Ava Johnson

4.9

out of

5

The filter press is easy to operate and maintain. It has significantly improved the efficiency of our filtration process.

Lucas Wilson

4.7

out of

5

We've been using this filter press for over a year now and it has proven to be a reliable and durable piece of equipment.

Harper Garcia

4.8

out of

5

The filter press is compact and takes up minimal space in our lab. It's a great choice for small-scale filtration applications.

Amelia Campbell

4.9

out of

5

The filter press is versatile and can handle a wide range of filtration tasks. It's a valuable addition to our lab equipment.

Oliver Smith

4.7

out of

5

The customer service from KINTEK SOLUTION is excellent. They are knowledgeable and always willing to help.

Isabella Brown

4.8

out of

5

The filter press is technologically advanced and features the latest filtration technology. It's a great investment for our lab.

Liam Miller

4.9

out of

5

We are very satisfied with the quality of the filter press and the support provided by KINTEK SOLUTION. Highly recommend!

Sophia Jones

4.7

out of

5

The filter press arrived quickly and was well-packaged. It's a great value for money and has met all our filtration needs.

Jackson Wilson

4.8

out of

5

The filter press is easy to operate and maintain. It has significantly improved the efficiency of our filtration process.

Ava Campbell

4.9

out of

5

We've been using this filter press for over a year now and it has proven to be a reliable and durable piece of equipment.

Lucas Smith

4.7

out of

5

The filter press is compact and takes up minimal space in our lab. It's a great choice for small-scale filtration applications.

Harper Brown

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