Manual Lab Press
Laboratory Manual Hydraulic Pellet Press for Lab Use
Item Number : PCF
Price varies based on specs and customizations
- Working pressure
- 0-60 T
- Piston diameter
- 80-150 mm
- Piston stroke
- 30- 50 mm
- Gauge range
- 0-40 Mpa
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Why Choose Us
Easy ordering process, quality products, and dedicated support for your business success.
Applications
Hydraulic press is widely used in material researching labs,pharmacy,catalytic reaction,ceramics, electronic industries, it is one high efficient equipment for the sample preparing, due to its small footprint, it easy to carry and move, can work inside the vacuum glove box for processing under vacuum environment. Hydraulic press can also process hot press function with heating plates, which can serve the particular material processing
Feature
Protective Manual Lab Hydraulic Press offer better protection than regular tablet presses.
- The Protective Manual Lab Hydraulic Press is suitable for some brittle material molds or molds that require super pressure。
- Pressure gauge with double pressure indicator, save pressure converting time。
- Suitable for laboratories or organizations with high safety requirements, and is designed to meet European and American safety standards.
- 15-24T model machine output sample can meet requirement of infrared spectrometer
- 24-40T model machine output sample can meet requirement of fluorescence spectrometer
- Safety protection cover is essential for brittle or super pressure materials of the press dies
- Safety protection cover material applies Polymethyl methacrylate, shocking and cracking proof
Protective Manual Lab Hydraulic Press above 60T can be designed according to your needs.
Advantages
- The upper plate adopts electroplated countersunk head hexagonal screws, beautiful and space-saving
- Chrome-plated cylinder, smooth surface, no rust, good sealing rubber ring, no oil leakage
- One-piece main board structure, oil pool, main board, oil cylinder in a body, no seal connection
- Extended pulling spring, good rebound effect, not easy to deformation, can achieve the cylinder 30mm return without deformation
- All aluminum alloy hand wheel, beautiful, practical, not easy to break
- Small size, light weight, no oil leakage, can be used in the glove box
- Mold using Japanese high-speed steel, good material, high hardness, no deformation, long service life
- Digital display pressure gauge, more accurate pressure control, pressure display accuracy of 0.01MPa
- Oil pool outside the host, easy to replace the oil, and the oil circuit increased the hydraulic oil filtration device
- Special plunger, using special custom sealing structure, excellent sealing effect
- Pressurizing device, placed in the lowermost corner of the mainframe, the angle is reasonable, pressurizing force does not tilt back
Detail & Parts
- Top board uses electroplated countersunk socket head cap screws, which are beautiful, space saving and smooth.
- Chrome-plated oil cylinder features smooth surface, rust prevention, excellent rubber gasket sealing and leakage-proof.
- Oil sump, mainboard and oil cylinder are integrated on the same mainboard, and no sealing connection is needed.
- Extended tension spring with excell-entresilience ensures that the oil cylinder won't deform easily in 30mm return trip.
- Aluminum alloy hand-wheel,beautiful,practical,sturdy and durable.
- Small size, light weight,leak-proof, easy to handle,suitable for use in glove box.
- Dies are made of quick-cutting steel imported from Japan, featuring quality material, high hardness, non-deformation and long life.
- Digital pressure gauge offers pressure control as accurate as 0.01MPa.
- 0il sump is on the surface of the main unit to facilitate oil cha -nging, and hydraulic filter is installed in the oil circuit.
- Dedicated plunger uses specially customized structure to ensure sealing effect and prevent leakage.
- Pressure device Is placed in the bottom of the main unit, which ensures reasonable angle and saves pressurizing force.
Technical specifications
| Instrument model | PCF-15T | PCF-24T | PCF-30T | PCF-40T | PCF-60T |
|---|---|---|---|---|---|
| Pressure range | 0-15T(0-30MPa) | 0-24T(0-34MPa) | 0-30T(0-31.5MPa) | 0-40T(0-30MPa) | 0-60T(0-34MPa) |
| Piston diameter | Φ80mm (d) | Φ95mm (d) | Φ110mm (d) | Φ130mm (d) | Φ150mm (d) |
| Pressure gauge | Pressure and pressure intensity display | Pressure and pressure intensity display | Pressure and pressure intensity display | Pressure and pressure intensity display | Pressure and pressure intensity display |
| Maximum pressure (T) | 30mm | 30mm | 40mm | 50mm | 50mm |
| Protective cover | Plexiglass | Plexiglass | Plexiglass | Plexiglass | Plexiglass |
| Pressure stability | ≤1MPa/10min | ≤1MPa/10min | ≤1MPa/10min | ≤1MPa/10min | ≤1MPa/10min |
| Workbench diameter | Φ90mm (D) | Φ105mm (D) | Φ120mm (D) | Φ140mm (D) | Φ160mm (D) |
| Number of columns | Four | Four | Four | Four | Four |
| Working space | 80××130mm(M×N) | 112×160mm(M×N) | 112×160mm(M×N) | 126×185mm(M×N) | 185×250mm(M×N) |
| Dimensions | 260×175×395mm(L×W×H) | 305×195×425mm(L×W×H) | 305×195×425mm(L×W×H) | 355×215×505mm(L×W×H) | 405×240×565mm(L×W×H) |
| Weight | 42Kg | 65Kg | 65Kg | 90Kg | 120Kg |
Volume: The tablet press is small in size, light in weight, does not leak oil, is easy to transport, and can be placed in the glove box for use.
Structure: One-piece mainboard structure, oil pool, mainboard, and oil cylinder are on one main body, without sealed connections to reduce oil leakage.
Accuracy: It can be equipped with a digital pressure gauge, the pressure control is precise, and the pressure display accuracy is 0.01MPa.
Die
Pressure Conversion
| Force | Pressure |
|---|---|
| 1[Tons] | 0.75[MPa] |
| 3[Tons] | 2.2[MPa] |
| 5 [Tons] | 3.7[MPa] |
| 10[Tons] | 7.5[Mpa] |
| 12[Tons] | 9[MPa] |
| 15[Tons] | 11.3[MPa] |
| 20[Tons] | 15[MPa] |
| 30[Tons] | 22.5[MPa] |
| 40[Tons] | 30[MPa] |
| Note: The system pressure intensity shouldn't exceed 35 MPa, or else it will shorten the service life of the equipment. | |
Operation
How to replace accessories and precautions
Before we dive into the step-by-step instructions, it's essential to note that safety is of utmost importance when operating the Manual lab press machine. Always wear protective gloves and eye goggles when handling the machine, and make sure to read the user manual carefully before use.
Step 1: Place the mold in the center of the tablet press
Step 2: Tighten the tablet press oil drain valve clockwise
Step 3: Tighten the screw to fix the mold
Step 4: Shake the handle pressure rod back and forth to reach the required pressure
Step 5: Loosen the oil drain valve counterclockwise to release the pressure
Step 6: Remove the pressed mold from the tablet press
Full range of lab press types
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Any question? Our experts have helped many laboratories choose their lab press, contact us now!
Full range of types of laboratory press molds
We have a full range of molds for you to choose from, and the molds fit the body perfectly.
If you need molds with special shapes, we can also customize them for you.
Warnings
Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.
Designed for You
KinTek provide deep custom made service and equipment to worldwide customers, our specialized teamwork and rich experienced engineers are capable to undertake the custom tailoring hardware and software equipment requirements, and help our customer to build up the exclusive and personalized equipment and solution!
Would you please drop your ideas to us, our engineers are ready for you now!
Trusted by Industry Leaders
FAQ
What Is A Lab Press?
What Are The Applications Of Pellet Presses?
What Is The Purpose Of A Hydraulic Press In Lab?
How Does A Pellet Press Work?
What Are Different Type Of Lab Presses?
What Is KBr Used For?
What Are The Benefits Of Using A Pellet Press?
What Is The KBr Pellet Method?
What Factors Should Be Considered When Selecting A Pellet Press?
Why KBr Is Used For Pellet?
How To Make KBr Pellets For FTIR?
4.9 / 5
Incredible precision! The digital gauge ensures perfect pellets for our IR spectrometer every time. A game-changer for our lab.
4.8 / 5
The build quality is superb. No oil leaks, and it fits perfectly inside our glove box. Exactly what we needed for sensitive materials.
4.7 / 5
Surprisingly compact yet powerful. The safety cover is a must-have for high-pressure work. Excellent value for the price.
5.0 / 5
The Japanese steel molds are incredibly durable. This press handles daily use without any deformation. Highly reliable.
4.8 / 5
Setup was a breeze. The one-piece structure is so sturdy. It has drastically improved our sample preparation workflow.
4.9 / 5
The 0.01MPa accuracy is phenomenal for research. Delivered faster than expected. A top-tier piece of equipment.
4.7 / 5
Its small size is deceiving—it packs a serious punch. Perfect for our ceramics research. Very impressed with the performance.
4.9 / 5
The sealing mechanism is flawless—absolutely no leakage. It's built to last and meets all international safety standards.
4.8 / 5
The hand-wheel design is both beautiful and functional. Easy to operate and maintain. A solid investment for any laboratory.
5.0 / 5
Outstanding for pharmaceutical samples. The hot press option is a bonus. Superior technology at an affordable cost.
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