Products Sample Preparation Manual Lab Press Manual Lab Hydraulic Pellet Press With Safety Cover 15T / 24T / 30T / 40T / 60T
Manual Lab Hydraulic Pellet Press With Safety Cover 15T / 24T / 30T / 40T / 60T

Manual Lab Press

Manual Lab Hydraulic Pellet Press With Safety Cover 15T / 24T / 30T / 40T / 60T

Item Number : PCF

Price varies based on specs and customizations


Working pressure
0-60 T
Piston diameter
80-150 mm
Piston stroke
30- 50 mm
Gauge range
0-40 Mpa
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Applications

Hydraulic press is widely used in material researching labs,pharmacy,catalytic reaction,ceramics, electronic industries, it is one high efficient equipment for the sample preparing, due to its small footprint, it easy to carry and move, can work inside the vacuum glove box for processing under vacuum environment. Hydraulic press can also process hot press function with heating plates, which can serve the particular material processing

Applications of manual Hydraulic Press

Feature

Protective Manual Lab Hydraulic Press offer better protection than regular tablet presses.

  1. The Protective Manual Lab Hydraulic Press is suitable for some brittle material molds or molds that require super pressure。
  2. Pressure gauge with double pressure indicator, save pressure converting time。
  3. Suitable for laboratories or organizations with high safety requirements, and is designed to meet European and American safety standards.
  4. 15-24T model machine output sample can meet requirement of infrared spectrometer
  5. 24-40T model machine output sample can meet requirement of fluorescence spectrometer
  6. Safety protection cover is essential for brittle or super pressure materials of the press dies
  7. Safety protection cover material applies Polymethyl methacrylate, shocking and cracking proof

Protective Manual Lab Hydraulic Press above 60T can be designed according to your needs.

Advantages

  • The upper plate adopts electroplated countersunk head hexagonal screws, beautiful and space-saving
  • Chrome-plated cylinder, smooth surface, no rust, good sealing rubber ring, no oil leakage
  • One-piece main board structure, oil pool, main board, oil cylinder in a body, no seal connection
  • Extended pulling spring, good rebound effect, not easy to deformation, can achieve the cylinder 30mm return without deformation
  • All aluminum alloy hand wheel, beautiful, practical, not easy to break
  • Small size, light weight, no oil leakage, can be used in the glove box
  • Mold using Japanese high-speed steel, good material, high hardness, no deformation, long service life
  • Digital display pressure gauge, more accurate pressure control, pressure display accuracy of 0.01MPa
  • Oil pool outside the host, easy to replace the oil, and the oil circuit increased the hydraulic oil filtration device
  • Special plunger, using special custom sealing structure, excellent sealing effect
  • Pressurizing device, placed in the lowermost corner of the mainframe, the angle is reasonable, pressurizing force does not tilt back

Detail & Parts

Protective Manual Lab Hydraulic Press 1Protective Manual Lab Hydraulic Press 2

1.Top board 2.Spring screw 3.Column 4.Oil cylinder 5.Drag spring 6.Cylinder 7.Mainboard 8.Oil discharge 9.Latch 10.Pressure gauge 11.Gauge column 12.Pressurization 13.Oil filler screw 14.Oil sump 15.Eccentric shaft 16.Sealing ball 17.Screw rod 18.Top board screw 19.Oil sump cover 20.Spring 21.Plunger lever 22.Pressure screw 23.Semicircle gasket 24.Guide sleeve 25.Hand-wheel 26.Screw head 27.Top cover 28.Sealing ball 29.Plunger 30.Sealing ball 31.Spring 32.Screw
1.Top board 2.Spring screw 3.Column 4.Oil cylinder 5.Drag spring 6.Cylinder 7.Mainboard 8.Oil discharge 9.Latch 10.Pressure gauge 11.Gauge column 12.Pressurization 13.Oil filler screw 14.Oil sump 15.Eccentric shaft 16.Sealing ball 17.Screw rod 18.Top board screw 19.Oil sump cover 20.Spring 21.Plunger lever 22.Pressure screw 23.Semicircle gasket 24.Guide sleeve 25.Hand-wheel 26.Screw head 27.Top cover 28.Sealing ball 29.Plunger 30.Sealing ball 31.Spring 32.Screw

Introduction to machine features

  1. Top board uses electroplated countersunk socket head cap screws, which are beautiful, space saving and smooth.
  2. Chrome-plated oil cylinder features smooth surface, rust prevention, excellent rubber gasket sealing and leakage-proof.
  3. Oil sump, mainboard and oil cylinder are integrated on the same mainboard, and no sealing connection is needed.
  4. Extended tension spring with excell-entresilience ensures that the oil cylinder won't deform easily in 30mm return trip.
  5. Aluminum alloy hand-wheel,beautiful,practical,sturdy and durable.
  6.  Small size, light weight,leak-proof, easy to handle,suitable for use in glove box.
  7. Dies are made of quick-cutting steel imported from Japan, featuring quality material, high hardness, non-deformation and long life.
  8. Digital pressure gauge offers pressure control as accurate as 0.01MPa.
  9. 0il sump is on the surface of the main unit to facilitate oil cha -nging, and hydraulic filter is installed in the oil circuit.
  10. Dedicated plunger uses specially customized structure to ensure sealing effect and prevent leakage.
  11. Pressure device Is placed in the bottom of the main unit, which ensures reasonable angle and saves  pressurizing force.

Technical specifications

Instrument model PCF-15T PCF-24T PCF-30T PCF-40T PCF-60T
Pressure range 0-15T(0-30MPa) 0-24T(0-34MPa) 0-30T(0-31.5MPa) 0-40T(0-30MPa) 0-60T(0-34MPa)
Piston diameter Φ80mm (d) Φ95mm (d) Φ110mm (d) Φ130mm (d) Φ150mm (d)
Pressure gauge Pressure and pressure intensity display Pressure and pressure intensity display Pressure and pressure intensity display Pressure and pressure intensity display Pressure and pressure intensity display
Maximum pressure (T) 30mm  30mm 40mm 50mm 50mm
Protective cover Plexiglass Plexiglass Plexiglass Plexiglass Plexiglass
Pressure stability ≤1MPa/10min ≤1MPa/10min ≤1MPa/10min ≤1MPa/10min ≤1MPa/10min
Workbench diameter Φ90mm (D) Φ105mm (D) Φ120mm (D) Φ140mm (D) Φ160mm (D)
Number of columns Four Four Four Four Four
Working space 80××130mm(M×N) 112×160mm(M×N) 112×160mm(M×N) 126×185mm(M×N) 185×250mm(M×N)
Dimensions 260×175×395mm(L×W×H) 305×195×425mm(L×W×H) 305×195×425mm(L×W×H) 355×215×505mm(L×W×H) 405×240×565mm(L×W×H)
Weight 42Kg 65Kg 65Kg 90Kg 120Kg
Dimensional diagram of powder tablet press
Dimensional diagram of powder tablet press

Volume: The tablet press is small in size, light in weight, does not leak oil, is easy to transport, and can be placed in the glove box for use.

Structure: One-piece mainboard structure, oil pool, mainboard, and oil cylinder are on one main body, without sealed connections to reduce oil leakage.

Accuracy: It can be equipped with a digital pressure gauge, the pressure control is precise, and the pressure display accuracy is 0.01MPa.

Die

Die Operation Diagram(1.Sample preparation process 2.Demolding process)
Die Operation Diagram(1.Sample preparation process 2.Demolding process)

Pressure Conversion

Force Pressure
1[Tons] 0.75[MPa]
3[Tons] 2.2[MPa]
5 [Tons] 3.7[MPa]
10[Tons] 7.5[Mpa]
12[Tons] 9[MPa]
15[Tons] 11.3[MPa]
20[Tons] 15[MPa]
30[Tons] 22.5[MPa]
40[Tons] 30[MPa]
Note: The system pressure intensity shouldn't exceed 35 MPa, or else it will shorten the service life of the equipment.
Double scale pressure gauge
Double scale pressure gauge

Operation 

How to replace accessories and precautions

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Before we dive into the step-by-step instructions, it's essential to note that safety is of utmost importance when operating the Manual lab press machine. Always wear protective gloves and eye goggles when handling the machine, and make sure to read the user manual carefully before use.

Step 1: Put the die in the center of the hydraulic press.

Step 1: Put the die in the center of the hydraulic press.

Step 2: Rotate the oil drain valve clockwise of the hydraulic press.

Step 2: Rotate the oil drain valve clockwise of the hydraulic press.

Step 3: Tighten the screw rod to fix the die.

Step 3: Tighten the screw rod to fix the die.

Step 4: Swing the handle lever back and forth to reach desired pressure.

Step 4: Swing the handle lever back and forth to reach desired pressure.

Step 5: Rotate the oil drain valve counterclockwise to release the pressure.

Step 5: Rotate the oil drain valve counterclockwise to release the pressure.

Step 6: Take out the pressed die from the hydraulic press.

Step 6: Take out the pressed die from the hydraulic press.

Full range of lab press types

Full range of lab press types

Click to view our full range of lab press products.

Any question? Our experts have helped many laboratories choose their lab press, contact us now!

Full range of types of laboratory press molds

We have a full range of molds for you to choose from, and the molds fit the body perfectly.

If you need molds with special shapes, we can also customize them for you.

laboratory press mold

Click to see all press molds.

Warnings

Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.

Designed for You

KinTek provide deep custom made service and equipment to worldwide customers, our specialized teamwork and rich experienced engineers are capable to undertake the custom tailoring hardware and software equipment requirements, and help our customer to build up the exclusive and personalized equipment and solution!

Would you please drop your ideas to us, our engineers are ready for you now!

FAQ

What are the advantages of using a manual press?

Manual presses offer several advantages in industrial and workshop settings. They are simple to operate, requiring minimal training or expertise. The manual operation allows for precise control over the applied force, making them suitable for delicate or precise tasks. Manual presses are often more cost-effective compared to automated or hydraulic presses, making them a popular choice for small-scale operations or workshops with limited budgets. They are portable and do not require a power source, allowing for flexibility in their usage. Manual presses are also known for their durability and reliability, requiring minimal maintenance and having a long lifespan.

How does a manual press work?

A manual press works by utilizing manual force to apply pressure or force on a workpiece. The press typically consists of a frame, a lever or handle, and a mechanism for transmitting and amplifying the force. When the lever or handle is actuated, it moves a ram or plunger that applies pressure to the workpiece. The press may feature adjustable stops or gauges to control the depth or force of the applied pressure. The size and configuration of the press determine the maximum force that can be applied. Manual presses often use mechanical advantage, such as a leverage system, to multiply the force exerted by the operator. The force is transmitted to the workpiece, allowing for various operations like pressing, bending, punching, or riveting.

What types of tasks can be performed using a manual press?

Manual presses are versatile tools that can perform a variety of tasks. They are commonly used for pressing operations, such as assembling parts, forming or bending metal, or compressing materials. Manual presses can also be used for punching or riveting tasks, where holes need to be created or metal components need to be joined together. Additionally, manual presses are employed in tasks like embossing, stamping, or crimping, where pressure is applied to create specific shapes or patterns. The wide range of available dies, molds, or attachments allows for customization and adaptability to different applications.

What are laboratory hydraulic machines?

Laboratory hydraulic machines are precision instruments used in scientific and industrial settings for applying controlled force and pressure to samples or materials. These machines utilize hydraulic systems to generate the force required for various applications, such as compression testing, material characterization, and sample preparation.

What is a lab press?

A lab press, also known as a laboratory press, is a machine used to create compressed pellets from powdered material for various applications such as pharmaceutical development, spectroscopy, and bomb calorimetry. The powders are placed into a die and are pressed into shape by hydraulic action. Lab presses can have a wide range of pressures, from 15 to 200 metric tons, and can accommodate a wide range of different-sized or customized dies. They are commonly used in industries such as pharmaceutical, laminating, rubber and plastic molding, and for R&D work, testing, short runs, limited production, cell manufacturing, and lean manufacturing.

What are the advantages of using laboratory hydraulic machines?

Laboratory hydraulic machines offer several advantages in terms of their force capacity, precision, and versatility. They can generate high forces, making them suitable for testing or processing materials that require significant pressure. Hydraulic machines provide precise control over the applied force, allowing for accurate and repeatable results. They are often equipped with load cells or sensors to measure and monitor the force or displacement during testing. Hydraulic machines can accommodate a wide range of sample sizes and shapes, making them versatile for various applications. Additionally, they can operate at different speeds, providing flexibility for different testing or processing requirements.

What is the purpose of a hydraulic press in lab?

A hydraulic press in the laboratory is used to test the strength and durability of materials, investigate the effects of high pressure on different substances, and create pellets for sample analysis. It is a machine that uses fluid pressure to generate a force, which can be used to compress or mold materials. Laboratory hydraulic presses are smaller versions of industrial machines that offer more precision and control. They are commonly used to create KBr pellets for FTIR and general sample pellets for XRF in order to study the elemental composition of materials.

What are the applications of laboratory hydraulic machines?

Laboratory hydraulic machines find applications in diverse fields, including materials science, engineering, geotechnical testing, and quality control. They are commonly used for compression testing of materials, including metals, polymers, ceramics, and composites. Hydraulic machines are employed in tensile testing, bending tests, and fatigue testing, allowing for the characterization of material properties. These machines are also used in geotechnical testing to assess the strength and stability of soils or rock samples. Additionally, hydraulic machines can be utilized for sample preparation, such as pelletizing or briquetting powdered materials.

What are different type of lab presses?

Different types of laboratory presses include manual hydraulic presses, automated hydraulic presses. Manual hydraulic presses use hand-operated levers to apply pressure, while automated presses are equipped with programmable controls to press products more accurately and consistently. When selecting a hydraulic press, it is important to consider the amount of force needed for a specific sample, how much space is provided in the lab, and how much energy and strength is required to pump the press.

What is manually operated lab press?

A manually operated lab press, also known as a manual hydraulic press, is a type of laboratory equipment that uses hydraulic pressure to compress or compact a sample. It typically consists of a cylinder filled with hydraulic oil that supplies pressure to a moving piston, which is operated using a hand-operated pump. Manual presses are often used in laboratories to prepare samples for analysis, such as KBr pellets for FTIR spectroscopy or general sample pellets for XRF. They are available in different sizes and capacities and are often cheaper than their automatic counterparts.

What are the main components of a laboratory hydraulic machine?

The main components of a laboratory hydraulic machine include a hydraulic pump, a hydraulic cylinder, a piston, valves, gauges, and a control panel. The hydraulic pump generates pressure by forcing hydraulic fluid into the cylinder. The hydraulic cylinder houses the piston, which applies force to the sample or material. Valves control the flow of hydraulic fluid, allowing for precise control over the applied force. Gauges measure and display the force or pressure being applied. The control panel or software enables users to set and adjust parameters such as force, displacement, or strain.

What considerations should be taken when selecting a laboratory hydraulic machine?

When selecting a laboratory hydraulic machine, several factors should be considered. The force capacity should match the specific application and the maximum force expected. The size and configuration of the hydraulic cylinder should accommodate the sample size and shape. The machine should have precise control over the applied force, displacement, or strain, with user-friendly software or control panels. Safety features, such as emergency stop buttons and protective shields, should be evaluated. It is important to ensure that the machine is constructed from durable materials and designed for long-term use. Additionally, it is crucial to consider the availability of accessories or fixtures to hold the samples securely during testing.
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4.9

out of

5

This Manual Lab Hydraulic Pellet Press is an awesome time saver. It's easy to use and makes creating high-quality pellets a breeze.

James Barry

4.8

out of

5

I was amazed by the quality of this press. It's sturdy and well-built, and it produces consistent, high-quality pellets every time.

Maria Rodriguez

4.7

out of

5

This press is a great value for the money. It's easy to operate and maintain, and it's perfect for our lab's needs.

Oliver Chen

4.9

out of

5

I'm so glad I purchased this press. It's made my work so much easier and more efficient.

Isabella Garcia

4.8

out of

5

This press is a must-have for any lab that needs to produce high-quality pellets. It's a great investment that will pay for itself in no time.

Henry Miller

4.7

out of

5

I was skeptical at first, but this press has exceeded my expectations. It's easy to use and produces excellent results.

Emma Watson

4.9

out of

5

This press is a game-changer for our lab. It's made our work so much faster and easier.

Jack Smith

4.8

out of

5

I'm really impressed with this press. It's well-made and produces consistent, high-quality pellets.

Olivia Jones

4.7

out of

5

This press is a great addition to our lab. It's easy to use and has helped us improve the quality of our pellets.

Michael Brown

4.9

out of

5

I'm so glad I found this press. It's made my work so much easier and more efficient.

Sophia Lee

4.8

out of

5

This press is a great value for the money. It's easy to operate and maintain, and it's perfect for our lab's needs.

Alexander Kim

4.7

out of

5

I'm so glad I purchased this press. It's made my work so much easier and more efficient.

Isabella Garcia

4.9

out of

5

This press is a must-have for any lab that needs to produce high-quality pellets. It's a great investment that will pay for itself in no time.

Henry Miller

4.8

out of

5

I was skeptical at first, but this press has exceeded my expectations. It's easy to use and produces excellent results.

Emma Watson

4.7

out of

5

This press is a game-changer for our lab. It's made our work so much faster and easier.

Jack Smith

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Catalog of Manual Lab Press

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Catalog of Lab Hydraulic Press

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