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Automatic Heated Hydraulic Press Machine with Heated Plates for Laboratory Hot Press

Automatic Heated Lab Press

Automatic Heated Hydraulic Press Machine with Heated Plates for Laboratory Hot Press

Item Number : PPL

Price varies based on specs and customizations


Cylinder stroke
80mm
Heating temperature
Up to 1000℃
Sample size
Φ10-30mm
Pressure Range
0-10T
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Introduction

The Automatic heated hydraulic lab press is a sophisticated hydraulic hot press designed for efficient temperature control and product quality processing. It features advanced heating methods, including oil heating, which ensures uniform temperature distribution and minimizes heat loss, thereby reducing production costs. The press is equipped with an automated control panel, offering three heat settings for versatile applications, and is ideal for craft enthusiasts and small-scale production needs.

Applications

The Automatic high temperature heat press application is versatile and can be utilized in various fields, including industrial manufacturing, educational research, and small-scale crafting. This technology is particularly beneficial for high-volume operations, precision temperature control, and the sintering of diverse materials under controlled conditions.

  • Industrial Manufacturing: Ideal for continuous imprinting of items in high-volume operations, utilizing automatic shuttle and dual platen transfer presses.
  • Educational and Scientific Research: Used in laboratories for hot-press sintering experiments of nonmetal materials, carbon composite materials, ceramic materials, and metal powder materials under vacuum or protected atmospheres.
  • Crafting and Small-scale Production: Suitable for craft enthusiasts, students, and housewives for producing unique and interesting items with precise temperature control and even heat distribution.

Detail & Parts

Automatic Heated Hydraulic Press Machine with Heated Plates for Laboratory Hot Press

Setting interface
Setting interface
  • Set:In operation interface, press the SET button to enter the interfac, and then press the SET button to move the cursor; when thecursor is moved to Die Diameter , you can press the SET button again to return to the operation interface.
  • +:In operation interface, press the + button to increase the value;
  • -:In operation interface, press the - button todecrease the value;
Operating interface
Operating interface
  • Stop:When the equipment is running,press the STOP buttonto stop motor running and open the pressure relief valve to release the pressure.
  • Release:The equipment starts running when theRELEASE button is pressed down; when the pressure exceeds the specified value or the limit switch is pressed, the equipment stops automatically and releases pressure . The operation also can be stopped manually.
  • Sample:The equipment starts running when theSAMPLE button is pressed down; when the pressure exceeds the specified value, the pressurizing stops and maintains the pressure ; when the pressure is lower than the lower limit , the equipment compensates automatically; when the timing ends, the equipment releases pressure automatically
Setting interface
Setting interface
  • Step 1: Select the data screen to enter the settings interface
  • Step 2: Select "Program Control Section Settings"
  • Step 3: There are 20 temperature control programs in the program. Select the first section.
  • Step 4: Set the temperature and speed of the first section according to the experimental requirements.
  • Step 5: If multiple temperature control programs are needed, you can set the 20 section program.
  • Step 6: After setting, press the main interface to return to the operation interface

Operating interface

  • Step 7: On the main interface, press "heating start".
  • Step 8: The device starts to heat up according to the program.
  • Step 9: The equipment will automatically stop after heating up. If the setting is incorrect, such as not reaching the set temperature within the specified time, the device will automatically terminate

Features

The Automatic high temperature heat press is a cutting-edge solution for high-volume operations, offering a range of features designed to enhance productivity, safety, and cost-efficiency. This machine stands out with its advanced heating methods, automated controls, and safety features, making it a top choice for businesses looking to streamline their production processes.

  • Advanced Heating Technology: Unlike traditional steam or electric heating methods, this heat press utilizes a heating oil method that ensures high heat capacity and uniform temperature distribution. This not only reduces heat loss but also significantly lowers production costs, ensuring optimal hot pressing results.

  • Automated Control Panel: The machine features an automated control panel that simplifies operation, allowing for single-person operation and reducing labor costs. This feature enhances efficiency and allows for precise temperature selection and technical control, crucial for maintaining product quality.

  • Safety and Energy Efficiency: Equipped with an auto shut-off feature, the machine automatically turns off after 10 minutes of inactivity, ensuring energy efficiency and safety. Additionally, it includes an insulated safety base to prevent accidental burns, making it a secure choice for busy production environments.

  • Premium Quality Construction: Built with a robust aluminum upper-heating element and capable of operating at 220v, this heat press is designed for durability and high performance. It supports continuous imprinting tasks with features like automatic shuttle and dual platen transfer, ideal for high-volume operations.

Principle

The Automatic High Temperature Heat Press operates by integrating positive pressure with negative pressure and specialized adhesive to process equipment. It features high pressure, low temperature, and brief film pressure durations, effectively minimizing workpiece deformation during processing with negative pressure equipment, thereby enhancing product quality and performance.

Advantages

The Automatic High Temperature Heat Press offers numerous advantages that enhance productivity, safety, and environmental sustainability in various industrial and craft applications. Here are some of the key benefits:

  1. Enhanced Heating Efficiency: This heat press ensures uniform heating of both the internal and external surfaces of workpieces, leading to superior quality and improved adhesive curing strength. The even distribution of heat prevents excessive heat generation in the workpiece, optimizing the curing process.

  2. Eco-Friendly Operation: In line with modern environmental standards, the heat press is designed to be eco-friendly, ensuring hygiene and safety while maintaining high heating efficiency. This feature is crucial for industries focusing on sustainability and regulatory compliance.

  3. Advanced Automation Features: The integration of digital technology allows for precise control over heat, pressure, and timing settings. This automation not only improves the consistency and quality of the output but also reduces the risk of human error.

  4. Versatile Design Options: With various design types available, such as clamshell, swing-away, and draw style presses, users can choose the most suitable configuration based on their specific needs. This versatility ensures that the heat press can be adapted to a wide range of applications.

  5. Safety Enhancements: The Automatic High Temperature Heat Press includes safety features such as an insulated safety base to prevent accidental burns and an auto shut-off function after 10 minutes of inactivity. These features ensure operator safety and reduce the risk of machine-related accidents.

  6. Energy Efficiency: The auto shut-off feature not only enhances safety but also contributes to energy savings by automatically turning off the machine when not in use, reducing unnecessary power consumption.

  7. Premium Quality Construction: Built to withstand high temperatures and continuous use, the heat press is designed for durability and reliability, ensuring long-term performance and minimal downtime.

These advantages make the Automatic High Temperature Heat Press an essential tool for industries and crafts requiring precise and efficient heat application, while also prioritizing safety and environmental responsibility.

Technical specifications

Instrument model PP-900L
Pressure Range 0-10T
Pressurization process Program pressurization-program pressure-timed pressure relief
Pressure retention time 1 second ~ oseconds
Cylinder stroke 80mm
Heatingtemperature Upto 1000℃
Mold material Nickel-based alloy (high temperature resistant material)
Sample size Φ10-30mm
Mold shape Φ50x90mm
The caliber of thefurnace Φ60mm
Size of the whole machine 400x380x780(LxWxH)
power supply 220V 50Hz
Dimensional diagram of powder tablet press

Operation steps

1.Insert the sample into the mold

1.Insert the sample into the mold.

2.Putthe mold into the hot press.

2.Putthe mold into the hot press.

3.Set the required pressure and holding time.

3.Set the required pressure and holding time.

4.Pre press the sample well.

4.Pre press the sample well.

5.Enter the data screen, set the heating temperature and time, and set up to 20 heating programs at most.

5.Enter the data screen, set the heating temperature and time, and set up to 20 heating programs at most.

6.Return to the main interface, click on heating to start heating.

6.Return to the main interface, click on heating to start heating.

7.After reaching the set temperature, start pressurizing.

7.After reaching the set temperature, start pressurizing.

8.Take out the sample.

8.Take out the sample.

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FAQ

What Is A Lab Press?

A lab press, also known as a laboratory press, is a machine used to create compressed pellets from powdered material for various applications such as pharmaceutical development, spectroscopy, and bomb calorimetry. The powders are placed into a die and are pressed into shape by hydraulic action. Lab presses can have a wide range of pressures, from 15 to 200 metric tons, and can accommodate a wide range of different-sized or customized dies. They are commonly used in industries such as pharmaceutical, laminating, rubber and plastic molding, and for R&D work, testing, short runs, limited production, cell manufacturing, and lean manufacturing.

What Are The Advantages Of Using A Hydraulically Heated Laboratory Press?

Hydraulically heated laboratory presses offer several advantages in scientific research and material characterization. The hydraulic system provides precise and adjustable pressure control, allowing researchers to apply specific pressure levels to samples. The inclusion of a heating element enables precise temperature control, facilitating experiments that require elevated temperatures or thermal treatments. The presses are also versatile and can accommodate a wide range of sample sizes and shapes. They are commonly used for applications such as powder compaction, material synthesis, sample preparation for spectroscopic analysis, and polymer molding. The combination of pressure and heat in a single machine streamlines experimental processes and offers researchers greater control over their experimental conditions.

What Is The Purpose Of A Hydraulic Press In Lab?

A hydraulic press in the laboratory is used to test the strength and durability of materials, investigate the effects of high pressure on different substances, and create pellets for sample analysis. It is a machine that uses fluid pressure to generate a force, which can be used to compress or mold materials. Laboratory hydraulic presses are smaller versions of industrial machines that offer more precision and control. They are commonly used to create KBr pellets for FTIR and general sample pellets for XRF in order to study the elemental composition of materials.

What Does A Hydraulic Lab Heat Press Do?

A hydraulic lab heat press is a machine that uses fluid pressure to generate force and heat to melt powdered material and compress it into the desired shape and size for lab applications. It is used to create a wide range of samples, pellets, and test specimens for materials such as polymers, composites, ceramics, and pharmaceuticals. The lab press can be a benchtop or floor unit and can generate from 15 to over 200 tons of compressive force. It has heated platens that can range from 50℃ to 500℃.

What Are Different Type Of Lab Presses?

Different types of laboratory presses include manual hydraulic presses, automated hydraulic presses. Manual hydraulic presses use hand-operated levers to apply pressure, while automated presses are equipped with programmable controls to press products more accurately and consistently. When selecting a hydraulic press, it is important to consider the amount of force needed for a specific sample, how much space is provided in the lab, and how much energy and strength is required to pump the press.

What Types Of Samples Or Materials Can Be Processed In A Hydraulically Heated Laboratory Press?

Hydraulically heated laboratory presses can process a wide range of samples and materials. They are commonly used for powders, granules, pellets, and other solid forms. The presses are particularly useful for compacting powders into tablets or pellets for subsequent analysis or material characterization. They can also be used for synthesizing materials through processes such as hot pressing or sintering. In addition, the presses can handle materials such as polymers or composites, allowing for molding or shaping experiments. The versatility of hydraulically heated laboratory presses makes them suitable for various applications in materials science, chemistry, geology, and other scientific disciplines.

How Does A Hydraulically Heated Laboratory Press Work?

A hydraulically heated laboratory press operates by combining hydraulic pressure and controlled heat to process samples. The press consists of a hydraulic system that applies pressure to the sample and a heating element that provides controlled temperature. The pressure is generated by a hydraulic pump, which pressurizes a liquid, typically oil or water, in a closed system. The pressurized liquid is then directed to a piston or platen that applies the pressure to the sample. The heating element, often in the form of heated platens or resistance heating, allows for controlled temperature application to the sample. The combination of pressure and heat allows for various processes, such as powder compaction, material synthesis, or polymer molding, depending on the specific experimental requirements.

How Can The Performance Of A Hydraulically Heated Laboratory Press Be Optimized?

The performance of a hydraulically heated laboratory press can be optimized through several means. Regular maintenance is crucial to ensure the machine operates smoothly and accurately. This includes checking and lubricating hydraulic components, inspecting heating elements for wear or damage, and calibrating pressure and temperature sensors as necessary. It is important to follow the manufacturer's guidelines for proper usage and maintenance. Calibration of the pressure and temperature controls should be conducted periodically to ensure accurate and reliable results. Selection of appropriate fixtures or molds for sample preparation is important to ensure uniform pressure application. Collaborating with manufacturers or experts in laboratory press technology can provide valuable guidance and recommendations for optimizing the performance of a hydraulically heated laboratory press.
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Automatic Heated Hydraulic Press Machine with Heated Plates for Laboratory Hot Press

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Automatic Heated Lab Press


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