Automatic Heated Lab Press

Automatic High-Temp Heat Press

Name: Automatic High-Temp Heat Press
Brand: Kintek Solution
SKU: PPL
Rating: 4.79 (11 reviews)

Item Number : PPL

Price varies based on specs and customizations

Cylinder stroke: 80mm
Heating temperature: Up to 1000℃
Sample size: Φ10-30mm
Pressure Range: 0-10T

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Introduction

The Automatic High Temperature Heat Press is a sophisticated hydraulic hot press designed for efficient temperature control and product quality processing. It features advanced heating methods, including oil heating, which ensures uniform temperature distribution and minimizes heat loss, thereby reducing production costs. The press is equipped with an automated control panel, offering three heat settings for versatile applications, and is ideal for craft enthusiasts and small-scale production needs.

Applications

The Automatic high temperature heat press application is versatile and can be utilized in various fields, including industrial manufacturing, educational research, and small-scale crafting. This technology is particularly beneficial for high-volume operations, precision temperature control, and the sintering of diverse materials under controlled conditions.

Industrial Manufacturing: Ideal for continuous imprinting of items in high-volume operations, utilizing automatic shuttle and dual platen transfer presses.
Educational and Scientific Research: Used in laboratories for hot-press sintering experiments of nonmetal materials, carbon composite materials, ceramic materials, and metal powder materials under vacuum or protected atmospheres.
Crafting and Small-scale Production: Suitable for craft enthusiasts, students, and housewives for producing unique and interesting items with precise temperature control and even heat distribution.

Detail & Parts

Set:In operation interface, press the SET button to enter the interfac, and then press the SET button to move the cursor; when thecursor is moved to Die Diameter , you can press the SET button again to return to the operation interface.
+:In operation interface, press the + button to increase the value;
-:In operation interface, press the - button todecrease the value;

Stop:When the equipment is running,press the STOP buttonto stop motor running and open the pressure relief valve to release the pressure.
Release:The equipment starts running when theRELEASE button is pressed down; when the pressure exceeds the specified value or the limit switch is pressed, the equipment stops automatically and releases pressure . The operation also can be stopped manually.
Sample:The equipment starts running when theSAMPLE button is pressed down; when the pressure exceeds the specified value, the pressurizing stops and maintains the pressure ; when the pressure is lower than the lower limit , the equipment compensates automatically; when the timing ends, the equipment releases pressure automatically

Step 1: Select the data screen to enter the settings interface
Step 2: Select "Program Control Section Settings"
Step 3: There are 20 temperature control programs in the program. Select the first section.
Step 4: Set the temperature and speed of the first section according to the experimental requirements.
Step 5: If multiple temperature control programs are needed, you can set the 20 section program.
Step 6: After setting, press the main interface to return to the operation interface

Operating interface

Step 7: On the main interface, press "heating start".
Step 8: The device starts to heat up according to the program.
Step 9: The equipment will automatically stop after heating up. If the setting is incorrect, such as not reaching the set temperature within the specified time, the device will automatically terminate

Features

The Automatic high temperature heat press is a cutting-edge solution for high-volume operations, offering a range of features designed to enhance productivity, safety, and cost-efficiency. This machine stands out with its advanced heating methods, automated controls, and safety features, making it a top choice for businesses looking to streamline their production processes.

Advanced Heating Technology: Unlike traditional steam or electric heating methods, this heat press utilizes a heating oil method that ensures high heat capacity and uniform temperature distribution. This not only reduces heat loss but also significantly lowers production costs, ensuring optimal hot pressing results.
Automated Control Panel: The machine features an automated control panel that simplifies operation, allowing for single-person operation and reducing labor costs. This feature enhances efficiency and allows for precise temperature selection and technical control, crucial for maintaining product quality.
Safety and Energy Efficiency: Equipped with an auto shut-off feature, the machine automatically turns off after 10 minutes of inactivity, ensuring energy efficiency and safety. Additionally, it includes an insulated safety base to prevent accidental burns, making it a secure choice for busy production environments.
Premium Quality Construction: Built with a robust aluminum upper-heating element and capable of operating at 220v, this heat press is designed for durability and high performance. It supports continuous imprinting tasks with features like automatic shuttle and dual platen transfer, ideal for high-volume operations.

Principle

The Automatic High Temperature Heat Press operates by integrating positive pressure with negative pressure and specialized adhesive to process equipment. It features high pressure, low temperature, and brief film pressure durations, effectively minimizing workpiece deformation during processing with negative pressure equipment, thereby enhancing product quality and performance.

Advantages

The Automatic High Temperature Heat Press offers numerous advantages that enhance productivity, safety, and environmental sustainability in various industrial and craft applications. Here are some of the key benefits:

Enhanced Heating Efficiency: This heat press ensures uniform heating of both the internal and external surfaces of workpieces, leading to superior quality and improved adhesive curing strength. The even distribution of heat prevents excessive heat generation in the workpiece, optimizing the curing process.
Eco-Friendly Operation: In line with modern environmental standards, the heat press is designed to be eco-friendly, ensuring hygiene and safety while maintaining high heating efficiency. This feature is crucial for industries focusing on sustainability and regulatory compliance.
Advanced Automation Features: The integration of digital technology allows for precise control over heat, pressure, and timing settings. This automation not only improves the consistency and quality of the output but also reduces the risk of human error.
Versatile Design Options: With various design types available, such as clamshell, swing-away, and draw style presses, users can choose the most suitable configuration based on their specific needs. This versatility ensures that the heat press can be adapted to a wide range of applications.
Safety Enhancements: The Automatic High Temperature Heat Press includes safety features such as an insulated safety base to prevent accidental burns and an auto shut-off function after 10 minutes of inactivity. These features ensure operator safety and reduce the risk of machine-related accidents.
Energy Efficiency: The auto shut-off feature not only enhances safety but also contributes to energy savings by automatically turning off the machine when not in use, reducing unnecessary power consumption.
Premium Quality Construction: Built to withstand high temperatures and continuous use, the heat press is designed for durability and reliability, ensuring long-term performance and minimal downtime.

These advantages make the Automatic High Temperature Heat Press an essential tool for industries and crafts requiring precise and efficient heat application, while also prioritizing safety and environmental responsibility.

Technical specifications

Instrument model	PP-900L
Pressure Range	0-10T
Pressurization process	Program pressurization-program pressure-timed pressure relief
Pressure retention time	1 second ~ oseconds
Cylinder stroke	80mm
Heatingtemperature	Upto 1000℃
Mold material	Nickel-based alloy (high temperature resistant material)
Sample size	Φ10-30mm
Mold shape	Φ50x90mm
The caliber of thefurnace	Φ60mm
Size of the whole machine	400x380x780(LxWxH)
power supply	220V 50Hz
Dimensional diagram of powder tablet press

Operation steps

1.Insert the sample into the mold.

2.Putthe mold into the hot press.

3.Set the required pressure and holding time.

4.Pre press the sample well.

5.Enter the data screen, set the heating temperature and time, and set up to 20 heating programs at most.

6.Return to the main interface, click on heating to start heating.

7.After reaching the set temperature, start pressurizing.

8.Take out the sample.

FAQ

What are the main types of rubber processing machines?

The main types of rubber processing machines include twin screw extruders, plate vulcanizing presses, open mixing mills, small lab rubber calendering machines, lab internal rubber mixers, lab plastic PVC calenders, automatic high temperature heat presses, and more. Each type is designed for specific tasks such as mixing, vulcanizing, calendering, and extruding rubber materials.

What are laboratory hydraulic machines?

Laboratory hydraulic machines are precision instruments used in scientific and industrial settings for applying controlled force and pressure to samples or materials. These machines utilize hydraulic systems to generate the force required for various applications, such as compression testing, material characterization, and sample preparation.

What are the advantages of using a hydraulically heated laboratory press?

Hydraulically heated laboratory presses offer several advantages in scientific research and material characterization. The hydraulic system provides precise and adjustable pressure control, allowing researchers to apply specific pressure levels to samples. The inclusion of a heating element enables precise temperature control, facilitating experiments that require elevated temperatures or thermal treatments. The presses are also versatile and can accommodate a wide range of sample sizes and shapes. They are commonly used for applications such as powder compaction, material synthesis, sample preparation for spectroscopic analysis, and polymer molding. The combination of pressure and heat in a single machine streamlines experimental processes and offers researchers greater control over their experimental conditions.

What is the principle of operation for a twin screw extruder plastic granulation machine?

A twin screw extruder plastic granulation machine operates by mixing and processing raw materials like engineering plastics, modified plastics, waste plastics, and masterbatches through a twin screw mechanism. This machine ensures thorough mixing and processing for various plastic materials.

What is an autoclave sterilizer?

An autoclave sterilizer is a device used for sterilizing equipment, instruments, and materials using high-pressure steam. It is commonly used in healthcare facilities, laboratories, and industries where sterilization is critical to prevent the spread of infectious diseases and ensure product safety.

What are the advantages of using laboratory hydraulic machines?

Laboratory hydraulic machines offer several advantages in terms of their force capacity, precision, and versatility. They can generate high forces, making them suitable for testing or processing materials that require significant pressure. Hydraulic machines provide precise control over the applied force, allowing for accurate and repeatable results. They are often equipped with load cells or sensors to measure and monitor the force or displacement during testing. Hydraulic machines can accommodate a wide range of sample sizes and shapes, making them versatile for various applications. Additionally, they can operate at different speeds, providing flexibility for different testing or processing requirements.

What does a hydraulic lab heat press do?

A hydraulic lab heat press is a machine that uses fluid pressure to generate force and heat to melt powdered material and compress it into the desired shape and size for lab applications. It is used to create a wide range of samples, pellets, and test specimens for materials such as polymers, composites, ceramics, and pharmaceuticals. The lab press can be a benchtop or floor unit and can generate from 15 to over 200 tons of compressive force. It has heated platens that can range from 50℃ to 500℃.

What is the purpose of a plate vulcanizing press in rubber processing?

A plate vulcanizing press is used for the vulcanization of rubber products. Vulcanization is a critical process in rubber manufacturing that improves the material's strength, elasticity, and resistance to heat and chemicals.

How does an autoclave sterilizer work?

Autoclave sterilizers work by subjecting the items to be sterilized to high-pressure steam at temperatures above 121 degrees Celsius (250 degrees Fahrenheit). The high pressure and temperature effectively kill microorganisms, including bacteria, viruses, and spores, by disrupting their cellular structures and denaturing proteins. The steam penetrates the items and reaches all surfaces, ensuring thorough sterilization. After the sterilization cycle, the autoclave gradually releases the pressure and cools down, allowing the items to be safely removed.

What are the applications of laboratory hydraulic machines?

Laboratory hydraulic machines find applications in diverse fields, including materials science, engineering, geotechnical testing, and quality control. They are commonly used for compression testing of materials, including metals, polymers, ceramics, and composites. Hydraulic machines are employed in tensile testing, bending tests, and fatigue testing, allowing for the characterization of material properties. These machines are also used in geotechnical testing to assess the strength and stability of soils or rock samples. Additionally, hydraulic machines can be utilized for sample preparation, such as pelletizing or briquetting powdered materials.

What types of samples or materials can be processed in a hydraulically heated laboratory press?

Hydraulically heated laboratory presses can process a wide range of samples and materials. They are commonly used for powders, granules, pellets, and other solid forms. The presses are particularly useful for compacting powders into tablets or pellets for subsequent analysis or material characterization. They can also be used for synthesizing materials through processes such as hot pressing or sintering. In addition, the presses can handle materials such as polymers or composites, allowing for molding or shaping experiments. The versatility of hydraulically heated laboratory presses makes them suitable for various applications in materials science, chemistry, geology, and other scientific disciplines.

How does an open mixing mill for rubber work?

An open mixing mill for rubber works by mixing and dispersing rubber, plastic raw materials, pigments, masterbatches, and other high molecular polymers. The machine consists of two rollers that rotate in opposite directions, ensuring uniform mixing and dispersion of the materials.

What are the advantages of using autoclave sterilizers?

What are the advantages of using autoclave sterilizers? A: Autoclave sterilizers offer several advantages over other sterilization methods. Firstly, they provide highly effective and reliable sterilization, eliminating a wide range of microorganisms. Secondly, autoclaves are versatile and can sterilize various items, including medical instruments, glassware, textiles, and laboratory equipment. Thirdly, autoclave sterilization is a simple and cost-effective process, requiring minimal operator intervention once the cycle is started. Additionally, autoclaves are environmentally friendly, as steam sterilization does not require the use of harsh chemicals. Lastly, autoclaves provide documentation and traceability through built-in monitoring and recording systems, ensuring compliance with regulatory standards.

What are the main components of a laboratory hydraulic machine?

The main components of a laboratory hydraulic machine include a hydraulic pump, a hydraulic cylinder, a piston, valves, gauges, and a control panel. The hydraulic pump generates pressure by forcing hydraulic fluid into the cylinder. The hydraulic cylinder houses the piston, which applies force to the sample or material. Valves control the flow of hydraulic fluid, allowing for precise control over the applied force. Gauges measure and display the force or pressure being applied. The control panel or software enables users to set and adjust parameters such as force, displacement, or strain.

How does a hydraulically heated laboratory press work?

A hydraulically heated laboratory press operates by combining hydraulic pressure and controlled heat to process samples. The press consists of a hydraulic system that applies pressure to the sample and a heating element that provides controlled temperature. The pressure is generated by a hydraulic pump, which pressurizes a liquid, typically oil or water, in a closed system. The pressurized liquid is then directed to a piston or platen that applies the pressure to the sample. The heating element, often in the form of heated platens or resistance heating, allows for controlled temperature application to the sample. The combination of pressure and heat allows for various processes, such as powder compaction, material synthesis, or polymer molding, depending on the specific experimental requirements.

What are the advantages of using a lab internal rubber mixer?

A lab internal rubber mixer offers advantages such as efficient mixing, kneading, and dispersing of various chemical raw materials like plastics, rubber, synthetic rubber, and low-viscosity materials. It is particularly useful for laboratory settings where precise control and small batch processing are required.

What safety precautions should be taken when using autoclave sterilizers?

When using autoclave sterilizers, several safety precautions should be followed. Firstly, proper training should be provided to personnel operating the autoclave to ensure they understand the equipment's operation, safety features, and emergency procedures. Secondly, appropriate personal protective equipment (PPE), such as gloves, lab coats, and safety glasses, should be worn to protect against steam burns and potential chemical hazards. Thirdly, it is important to follow the manufacturer's guidelines for loading the autoclave to avoid overloading and ensure proper steam circulation. Additionally, regular maintenance and inspections should be conducted to ensure the autoclave is functioning correctly and safely.

What considerations should be taken when selecting a laboratory hydraulic machine?

When selecting a laboratory hydraulic machine, several factors should be considered. The force capacity should match the specific application and the maximum force expected. The size and configuration of the hydraulic cylinder should accommodate the sample size and shape. The machine should have precise control over the applied force, displacement, or strain, with user-friendly software or control panels. Safety features, such as emergency stop buttons and protective shields, should be evaluated. It is important to ensure that the machine is constructed from durable materials and designed for long-term use. Additionally, it is crucial to consider the availability of accessories or fixtures to hold the samples securely during testing.

How can the performance of a hydraulically heated laboratory press be optimized?

The performance of a hydraulically heated laboratory press can be optimized through several means. Regular maintenance is crucial to ensure the machine operates smoothly and accurately. This includes checking and lubricating hydraulic components, inspecting heating elements for wear or damage, and calibrating pressure and temperature sensors as necessary. It is important to follow the manufacturer's guidelines for proper usage and maintenance. Calibration of the pressure and temperature controls should be conducted periodically to ensure accurate and reliable results. Selection of appropriate fixtures or molds for sample preparation is important to ensure uniform pressure application. Collaborating with manufacturers or experts in laboratory press technology can provide valuable guidance and recommendations for optimizing the performance of a hydraulically heated laboratory press.

What applications does a small lab rubber calendering machine have?

A small lab rubber calendering machine is used for producing thin, continuous sheets of plastic or rubber materials. It is commonly employed in laboratories and small-scale production facilities for creating films, coatings, and laminates with precise thickness and surface finish.

Can all materials and items be sterilized using autoclave sterilizers?

While autoclave sterilizers can effectively sterilize a wide range of materials and items, not all materials are suitable for autoclave sterilization. Heat-sensitive materials, such as plastics that can melt or deform under high temperatures, may not be compatible with autoclave sterilization. Additionally, substances that are volatile, corrosive, or flammable should not be subjected to autoclave sterilization. Care should also be taken with items that have intricate or delicate components, as the high-pressure steam can cause damage. It is important to consult the manufacturer's instructions and guidelines to determine the compatibility of specific materials and items with autoclave sterilization.

How does an automatic high temperature heat press machine function?

An automatic high temperature heat press machine is designed for pressing, sintering, and processing materials in a high temperature environment. It can operate at temperatures ranging from hundreds to thousands of degrees Celsius, making it suitable for various high temperature process requirements.

Are there different types of autoclave sterilizers available?

Yes, there are different types of autoclave sterilizers available to suit various needs and applications. The most common types include gravity displacement autoclaves, where steam displaces the air by gravity, and pre-vacuum autoclaves, which use vacuum cycles to remove air before steam is introduced. Additionally, there are steam-flush pressure-pulse autoclaves that alternate between steam and vacuum pulses for enhanced air removal. The choice of autoclave type depends on factors such as the types of items being sterilized, the required sterilization cycle times, and the desired level of air removal. It is important to select the appropriate type of autoclave based on the specific sterilization requirements to achieve optimal results.

What makes a lab blown film extrusion machine useful?

A lab blown film extrusion machine is useful for detecting the feasibility of film blowing of polymer materials, assessing the colloid condition in the materials, and evaluating the dispersion of colored dispersions and extrudates. It is essential for research and development in polymer processing.

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4.7

out of

5

Incredible precision and durability. A game-changer for our lab!

Hiroshi Tanaka

4.8

out of

5

Fast delivery and excellent value for money. Highly recommend!

Elena Müller

4.9

out of

5

Top-notch quality and user-friendly interface. Best purchase ever!

Sofia Rossi

4.7

out of

5

Technologically advanced and reliable. Perfect for high-volume tasks.

Andrei Petrov

4.8

out of

5

Ergonomic design and efficient heating modes. A must-have for labs!

Carlos Silva

4.9

out of

5

Superb build quality and safety features. Very impressed!

Amina El-Sayed

4.7

out of

5

Quick setup and easy operation. Great for our research needs.

Liam O'Brien

4.8

out of

5

Outstanding performance and energy efficiency. Very satisfied!

Anya Kuznetsova

4.9

out of

5

Impressive automation and control. A significant upgrade for our lab.

Javier Morales

4.7

out of

5

Durable and versatile. Handles all our heat press needs flawlessly.

Fatima Al-Mansour

4.8

out of

5

Excellent support and quick delivery. Highly reliable product!

Marcus Gustavsson

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Automatic High-Temp Heat Press

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Introduction

Applications

Detail & Parts

Features

Principle

Advantages

Technical specifications

Operation steps

FAQ

What are the main types of rubber processing machines?

What are laboratory hydraulic machines?

What are the advantages of using a hydraulically heated laboratory press?

What is the principle of operation for a twin screw extruder plastic granulation machine?

What is an autoclave sterilizer?

What are the advantages of using laboratory hydraulic machines?

What does a hydraulic lab heat press do?

What is the purpose of a plate vulcanizing press in rubber processing?

How does an autoclave sterilizer work?

What are the applications of laboratory hydraulic machines?

What types of samples or materials can be processed in a hydraulically heated laboratory press?

How does an open mixing mill for rubber work?

What are the advantages of using autoclave sterilizers?

What are the main components of a laboratory hydraulic machine?

How does a hydraulically heated laboratory press work?

What are the advantages of using a lab internal rubber mixer?

What safety precautions should be taken when using autoclave sterilizers?

What considerations should be taken when selecting a laboratory hydraulic machine?

How can the performance of a hydraulically heated laboratory press be optimized?

What applications does a small lab rubber calendering machine have?

Can all materials and items be sterilized using autoclave sterilizers?

How does an automatic high temperature heat press machine function?

Are there different types of autoclave sterilizers available?

What makes a lab blown film extrusion machine useful?

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