Products Sample Preparation Electric Lab Press Automatic Laboratory Hydraulic Pellet Press Machine for Lab Use
Automatic Laboratory Hydraulic Pellet Press Machine for Lab Use

Electric Lab Press

Automatic Laboratory Hydraulic Pellet Press Machine for Lab Use

Item Number : PCEA

Price varies based on specs and customizations


Working pressure
0-100T
Cylinder stroke
30-50mm
Pressure conversion
Program automatic conversion
Release method
Automatic release
ISO & CE icon

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Applications

The Automatic Lab Press Machine is a versatile piece of equipment with a wide range of applications in material research labs, pharmacy, catalytic reaction, ceramics, and electronic industries. Its compact size and portability make it highly efficient for sample preparation. The machine can operate within a vacuum glove box, allowing for processing under vacuum conditions. Additionally, the hydraulic press functionality with heating plates enables hot press processing, which is especially useful for specific materials.

The machine is designed to be highly efficient for sample preparation, saving time and effort in material research and other lab applications.

Feature

  1. Small footprint, light weight, easy to carry and move, nice fitting vacuum glove box
  2. Both electric driving and manual press are available, high precision digital pressure gauge  
  3. Pressure can be programmed, hydraulic will restart working when pressure drops to set value
  4. Highly efficient for sample preparation

Detail & Parts

Automatic Lab Press Machine 20T
Automatic Lab Press Machine 20T
Automatic Lab Press Machine 30T
Automatic Lab Press Machine 30T
Automatic Lab Press Machine 40T
Automatic Lab Press Machine 40T
Automatic Lab Press Machine 60T
Automatic Lab Press Machine 60T
Automatic Lab Press Machine 100T
Automatic Lab Press Machine 100T & 150T
  • Automatic: Fully automatic desktop tablet press, programmable pressurization, easy operation and other advantages, suitable for high-end laboratories.
  • Humanization: The mold pressure is automatically converted, eliminating the need for manual conversion to avoid damage to the mold due to misoperation, and the operation is more humane.
  • Display: LCD screen display, the operation is more intuitive and the display is clearer. Convenient for users to operate.

Product features introduction

  1. We use metal buttons with silver plated contacts with a service life of over 100000 times, providing reliable hardware support for infrared spectroscopy fluorescence spectroscopy detection with a large daily sample detection volume.
  2. Samples such as isostatic pressure need to be pressurized in oil, which can cause the touch screen to become ineffective.It is necessary to provide button operation for customers.
  3. In the glove box, using buttons for easy operation to avoid touch screen misoperation. Security risks arise.
  4. Steel mills, mines, cement plants, dust workshops, and other environments with a high amount of powder must be equipped with metal button operations for customers.

  Setting interface

  • Set: In operation interface, press the SET button to enter the interfac, and then press the SET button to move the cursor; when thecursor is moved to Die Diameter , you can press theSET button again to return to the operation interface.
  • +: In operation interface, press the + button to increase the value;
  • -: In operation interface, press the - button todecrease the value;

Operation interface

  • Stop: When the equipment is running,press the STOP buttonto stop motor running and open the pressure relief valve to release the pressure.
  • Release: The equipment starts running when theRELEASE button is pressed down; when the pressure exceeds the specified value or the limit switch is pressed, the equipment stops automatically and releases pressure . The operation also can be stopped manually.
  • Sample: The equipment starts running when the SAMPLE button is pressed down; when the pressure exceeds the specified value, the pressurizing stops and maintains the pressure ; when the pressure is lower than the lower limit , the equipment compensates automatically ; when the timing ends, the equipment releases pressure automatically.

Advantages

  • The upper plate adopts electroplated countersunk head hexagonal screws, beautiful and space-saving
  • Chrome-plated cylinder, smooth surface, no rust, good sealing rubber ring, no oil leakage
  • One-piece main board structure, oil pool, main board, oil cylinder in a body, no seal connection
  • Extended pulling spring, good rebound effect, not easy to deformation, can achieve the cylinder 30mm return without deformation
  • All aluminum alloy hand wheel, beautiful, practical, not easy to break
  • Small size, light weight, no oil leakage, can be used in the glove box
  • Mold using Japanese high-speed steel, good material, high hardness, no deformation, long service life
  • Digital display pressure gauge, more accurate pressure control, pressure display accuracy of 0.01MPa
  • Oil pool outside the host, easy to replace the oil, and the oil circuit increased the hydraulic oil filtration device
  • Special plunger, using special custom sealing structure, excellent sealing effect

Technical specifications

Instrument model PCEA-12T PCEA-20T PCEA-30T PCEA-40T PCEA-60T PCEA-100T PCEA-150T
Pressure Range 0.2-12.0 tons 1-20.0 tons 1-30.0 tons 1-40.0 tons 1-60.0 tons 1-100.0 tons 1-150.0 tons
Pressure conversion Program automatically converts the pressure borne by the mold Program automatically converts the pressure borne by the mold. Program automatically converts the pressure borne by the mold Program automatically converts the pressure borne by the mold Program automatically converts the pressure borne by the mold Program automatically converts the pressure borne by the mold Program automatically converts the pressure borne by the mold
Display 4.3 inch LCD screen 4.3 inch LCD screen 4.3 inch LCD screen 4.3 inch LCD screen 7 inch LCD screen 7 inch LCD screen 7 inch LCD screen
Metal buttons Silver plated contacts with a service life ofover100000 Silver plated contacts with a service life of over 100000 times Silver plated contacts with a service life of over100000 times Silver plated contacts with a service life of over100000 times Silver plated contacts with a service life of over100000 times Silver plated contacts with a service life of over100000 times Silver plated contacts with a service life of over100000 times
Equipment protection Steel plate protection with organic glass door Steel plate protection with organic glass door Steel plate protection with organic glass door Steel plate protection with organic glass door Steel plate protection with organic glass door Steel plate protection with organic glass door Steel plate protection with organic glass door
Limit switch Automatic pressure relief when the oil cylinder reaches the limit height Automatic pressure relief when the oil cylinder reaches the limit height. Automatic pressure relief when the oil cylinder reaches the limit height Automatic pressure relief when the oil cylinder reaches the limit height Automatic pressure relief when the oil cylinder reaches the limit height Automatic pressure relief when the oil cylinder reaches the limit height Automatic pressure relief when the oil cylinder reaches the limit height
Cylinder stroke (T) 30mm  30mm  30mm 50mm 50mm  50mm 50mm 
Space size 110×140mm (M×N) 140×160 mm (M×N) 140×160 mm(M×N) 175×180mm(M×N) 185×220mm(M×N) 185×250mm(M×N) 200×260mm(M×N)
External dimensions 185×320×360 mm (L×W×H) 230×390×420mm(L×W×H) 230×390×420mm(L×W×H) 280×460×550mm(L×W×H) 300×520×580mm(L×W×H) 330×580×620mm(L×W×H) 400×620×620mm(L×W×H)
Equipmentpower supply 240W(220V/110 can be customized) 550W(220V/110 can be customized) 550W(220V/110 can be customized) 550W (220V/110 can be customized) 550W(220V/110 can be customized) 1500W(220V/110 can be customized) 1500W(220V/110 can be customized)
Equipment weight 50 Kg 90Kg 90Kg 150Kg 180Kg 240Kg 380Kg
Dimensional diagram of powder tablet press
Dimensional diagram of powder tablet press

Operation steps

How to replace accessories and precautions

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Operation step 1

1. Insert the sample into the mold and assemble the mold properly.

Operation step 2

2. Put the mold into the tablet press and tighten the screw to secure the mold.

Operation step 3

3. Press the "Settings" button to enter the pressure setting interface.

Operation step 4

4. Press the "+" key to increase the value of the set pressure.

Operation step 5

5. Press the "-" key to decrease the value of the set pressure.

Operation step 6

6. Continuously press the"Settings"button to return to the operation interface.

Operation step 7

7. Press the "Sample Preparation" button, and the system will start pressurizing according to the set program.

Operation step 8

8. After reaching the set pressure, the system will automatically release pressure after maintaining pressure fora period of time.

Operation step 9

9. Remove the mold and push the sample out in reverse.

Operation step 10

10. Take out the sample.

Full range of lab press types

Full range of lab press types

Click to view our full range of lab press products.

Any question? Our experts have helped many laboratories choose their lab press, contact us now!

Full range of types of laboratory press molds

We have a full range of molds for you to choose from, and the molds fit the body perfectly.

If you need molds with special shapes, we can also customize them for you.

laboratory press mold

Click to see all press molds.

Warnings

Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.

Designed for You

KinTek provide deep custom made service and equipment to worldwide customers, our specialized teamwork and rich experienced engineers are capable to undertake the custom tailoring hardware and software equipment requirements, and help our customer to build up the exclusive and personalized equipment and solution!

Would you please drop your ideas to us, our engineers are ready for you now!

FAQ

What Are The Applications Of Pellet Presses?

Pellet presses have a wide range of applications across various industries. They are commonly used in the pharmaceutical industry to produce uniform and compacted pellets for drug formulations. In the food industry, pellet presses are used to create animal feed pellets, as well as pellets for snacks and breakfast cereals. Pellet presses are also used in the chemical industry for catalysts, fertilizers, and chemical additives. Additionally, they find application in the biomass industry for the production of wood pellets for fuel, as well as in the metallurgical industry for the production of metal pellets for further processing.

What Are The Advantages Of Using A Hydraulically Heated Laboratory Press?

Hydraulically heated laboratory presses offer several advantages in scientific research and material characterization. The hydraulic system provides precise and adjustable pressure control, allowing researchers to apply specific pressure levels to samples. The inclusion of a heating element enables precise temperature control, facilitating experiments that require elevated temperatures or thermal treatments. The presses are also versatile and can accommodate a wide range of sample sizes and shapes. They are commonly used for applications such as powder compaction, material synthesis, sample preparation for spectroscopic analysis, and polymer molding. The combination of pressure and heat in a single machine streamlines experimental processes and offers researchers greater control over their experimental conditions.

How Does A Pellet Press Work?

A pellet press works by feeding the material into a chamber where it is compressed by a rotating roller or extrusion plate. The pressure applied forces the material through a die with holes of a specific size and shape, which determines the size and shape of the pellets. The pellets are then cut to the desired length and collected for further processing or packaging. Some pellet presses may also include additional steps, such as drying or cooling the pellets, depending on the specific application.

What Does A Hydraulic Lab Heat Press Do?

A hydraulic lab heat press is a machine that uses fluid pressure to generate force and heat to melt powdered material and compress it into the desired shape and size for lab applications. It is used to create a wide range of samples, pellets, and test specimens for materials such as polymers, composites, ceramics, and pharmaceuticals. The lab press can be a benchtop or floor unit and can generate from 15 to over 200 tons of compressive force. It has heated platens that can range from 50℃ to 500℃.

What Are The Benefits Of Using A Pellet Press?

A pellet press works by feeding the material into a chamber where it is compressed by a rotating roller or extrusion plate. The pressure applied forces the material through a die with holes of a specific size and shape, which determines the size and shape of the pellets. The pellets are then cut to the desired length and collected for further processing or packaging. Some pellet presses may also include additional steps, such as drying or cooling the pellets, depending on the specific application.

What Types Of Samples Or Materials Can Be Processed In A Hydraulically Heated Laboratory Press?

Hydraulically heated laboratory presses can process a wide range of samples and materials. They are commonly used for powders, granules, pellets, and other solid forms. The presses are particularly useful for compacting powders into tablets or pellets for subsequent analysis or material characterization. They can also be used for synthesizing materials through processes such as hot pressing or sintering. In addition, the presses can handle materials such as polymers or composites, allowing for molding or shaping experiments. The versatility of hydraulically heated laboratory presses makes them suitable for various applications in materials science, chemistry, geology, and other scientific disciplines.

What Factors Should Be Considered When Selecting A Pellet Press?

Several factors should be considered when selecting a pellet press. These include the desired pellet size and shape, the material properties, the required production capacity, and the available space and resources. The type and condition of the material being processed, such as its moisture content, particle size, and flowability, can also influence the selection of the pellet press. Additionally, factors such as the power requirements, ease of operation and maintenance, and the availability of spare parts and technical support should be considered. It is important to choose a pellet press that aligns with the specific requirements and objectives of the application to ensure optimal performance and cost-effectiveness.

How Does A Hydraulically Heated Laboratory Press Work?

A hydraulically heated laboratory press operates by combining hydraulic pressure and controlled heat to process samples. The press consists of a hydraulic system that applies pressure to the sample and a heating element that provides controlled temperature. The pressure is generated by a hydraulic pump, which pressurizes a liquid, typically oil or water, in a closed system. The pressurized liquid is then directed to a piston or platen that applies the pressure to the sample. The heating element, often in the form of heated platens or resistance heating, allows for controlled temperature application to the sample. The combination of pressure and heat allows for various processes, such as powder compaction, material synthesis, or polymer molding, depending on the specific experimental requirements.

How Can The Performance Of A Hydraulically Heated Laboratory Press Be Optimized?

The performance of a hydraulically heated laboratory press can be optimized through several means. Regular maintenance is crucial to ensure the machine operates smoothly and accurately. This includes checking and lubricating hydraulic components, inspecting heating elements for wear or damage, and calibrating pressure and temperature sensors as necessary. It is important to follow the manufacturer's guidelines for proper usage and maintenance. Calibration of the pressure and temperature controls should be conducted periodically to ensure accurate and reliable results. Selection of appropriate fixtures or molds for sample preparation is important to ensure uniform pressure application. Collaborating with manufacturers or experts in laboratory press technology can provide valuable guidance and recommendations for optimizing the performance of a hydraulically heated laboratory press.
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4.8

out of

5

The lab pellet press machine is a game-changer in our lab. It's efficient, accurate, and incredibly easy to use.

Zinaida Zhukov

4.9

out of

5

We've been using the KINTEK press for a few months now and it's been a great investment. It's made our sample preparation much faster and more efficient.

Maximiliano Riera

4.7

out of

5

The customer service from KINTEK has been excellent. They're always quick to respond to our inquiries and have been very helpful in resolving any issues we've had.

Aaliyah Farooq

5.0

out of

5

The machine is well-built and durable. It's also very easy to clean and maintain, which is a huge plus in a busy lab.

Kaylee Saunders

4.8

out of

5

The KINTEK press is a great value for the money. It's a high-quality machine that's built to last.

Giancarlo Russo

4.9

out of

5

I'm very impressed with the technological advancements in the KINTEK press. It's a cutting-edge machine that's helping us to stay ahead of the curve in our research.

Aiden Green

4.7

out of

5

The KINTEK press has helped us to improve the quality of our research. We're now able to produce more consistent and accurate results.

Isabella Garcia

5.0

out of

5

The machine is very easy to use. Even our new lab technicians were able to learn how to operate it quickly and easily.

Liam Brown

4.8

out of

5

I'm very happy with the KINTEK press. It's a great machine that's helping us to improve our research efficiency.

Amelia White

4.9

out of

5

The customer service from KINTEK has been excellent. They're always quick to respond to our inquiries and have been very helpful in resolving any issues we've had.

Noah Jones

4.7

out of

5

The machine is well-built and durable. It's also very easy to clean and maintain, which is a huge plus in a busy lab.

Harper Martin

5.0

out of

5

The KINTEK press is a great value for the money. It's a high-quality machine that's built to last.

Oliver Taylor

4.8

out of

5

I'm very impressed with the technological advancements in the KINTEK press. It's a cutting-edge machine that's helping us to stay ahead of the curve in our research.

Ava Johnson

4.9

out of

5

The KINTEK press has helped us to improve the quality of our research. We're now able to produce more consistent and accurate results.

Lucas Smith

4.7

out of

5

The machine is very easy to use. Even our new lab technicians were able to learn how to operate it quickly and easily.

Chloe Kim

5.0

out of

5

I'm very happy with the KINTEK press. It's a great machine that's helping us to improve our research efficiency.

Jackson Park

PDF - Automatic Laboratory Hydraulic Pellet Press Machine for Lab Use

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Catalog of Electric Lab Press

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Catalog of Hydraulic Heated Lab Press

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