Products Sample Preparation Electric Lab Press Automatic Lab Pellet Press Machine 20T / 30T / 40T / 60T / 100T
Automatic Lab Pellet Press Machine 20T / 30T / 40T / 60T / 100T

Electric Lab Press

Automatic Lab Pellet Press Machine 20T / 30T / 40T / 60T / 100T

Item Number : PCEA

Price varies based on specs and customizations


Working pressure
0-100T
Cylinder stroke
30-50mm
Pressure conversion
Program automatic conversion
Release method
Automatic release
ISO & CE icon

Shipping:

Contact us to get shipping details Enjoy On-time Dispatch Guarantee.

Applications

The Automatic Lab Press Machine is a versatile piece of equipment with a wide range of applications in material research labs, pharmacy, catalytic reaction, ceramics, and electronic industries. Its compact size and portability make it highly efficient for sample preparation. The machine can operate within a vacuum glove box, allowing for processing under vacuum conditions. Additionally, the hydraulic press functionality with heating plates enables hot press processing, which is especially useful for specific materials.

The machine is designed to be highly efficient for sample preparation, saving time and effort in material research and other lab applications.

Feature

  1. Small footprint, light weight, easy to carry and move, nice fitting vacuum glove box
  2. Both electric driving and manual press are available, high precision digital pressure gauge  
  3. Pressure can be programmed, hydraulic will restart working when pressure drops to set value
  4. Highly efficient for sample preparation

Detail & Parts

Automatic Lab Press Machine 20T
Automatic Lab Press Machine 20T
Automatic Lab Press Machine 30T
Automatic Lab Press Machine 30T
Automatic Lab Press Machine 40T
Automatic Lab Press Machine 40T
Automatic Lab Press Machine 60T
Automatic Lab Press Machine 60T
Automatic Lab Press Machine 100T
Automatic Lab Press Machine 100T & 150T
  • Automatic: Fully automatic desktop tablet press, programmable pressurization, easy operation and other advantages, suitable for high-end laboratories.
  • Humanization: The mold pressure is automatically converted, eliminating the need for manual conversion to avoid damage to the mold due to misoperation, and the operation is more humane.
  • Display: LCD screen display, the operation is more intuitive and the display is clearer. Convenient for users to operate.

Product features introduction

  1. We use metal buttons with silver plated contacts with a service life of over 100000 times, providing reliable hardware support for infrared spectroscopy fluorescence spectroscopy detection with a large daily sample detection volume.
  2. Samples such as isostatic pressure need to be pressurized in oil, which can cause the touch screen to become ineffective.It is necessary to provide button operation for customers.
  3. In the glove box, using buttons for easy operation to avoid touch screen misoperation. Security risks arise.
  4. Steel mills, mines, cement plants, dust workshops, and other environments with a high amount of powder must be equipped with metal button operations for customers.

  Setting interface

  • Set: In operation interface, press the SET button to enter the interfac, and then press the SET button to move the cursor; when thecursor is moved to Die Diameter , you can press theSET button again to return to the operation interface.
  • +: In operation interface, press the + button to increase the value;
  • -: In operation interface, press the - button todecrease the value;

Operation interface

  • Stop: When the equipment is running,press the STOP buttonto stop motor running and open the pressure relief valve to release the pressure.
  • Release: The equipment starts running when theRELEASE button is pressed down; when the pressure exceeds the specified value or the limit switch is pressed, the equipment stops automatically and releases pressure . The operation also can be stopped manually.
  • Sample: The equipment starts running when the SAMPLE button is pressed down; when the pressure exceeds the specified value, the pressurizing stops and maintains the pressure ; when the pressure is lower than the lower limit , the equipment compensates automatically ; when the timing ends, the equipment releases pressure automatically.

Advantages

  • The upper plate adopts electroplated countersunk head hexagonal screws, beautiful and space-saving
  • Chrome-plated cylinder, smooth surface, no rust, good sealing rubber ring, no oil leakage
  • One-piece main board structure, oil pool, main board, oil cylinder in a body, no seal connection
  • Extended pulling spring, good rebound effect, not easy to deformation, can achieve the cylinder 30mm return without deformation
  • All aluminum alloy hand wheel, beautiful, practical, not easy to break
  • Small size, light weight, no oil leakage, can be used in the glove box
  • Mold using Japanese high-speed steel, good material, high hardness, no deformation, long service life
  • Digital display pressure gauge, more accurate pressure control, pressure display accuracy of 0.01MPa
  • Oil pool outside the host, easy to replace the oil, and the oil circuit increased the hydraulic oil filtration device
  • Special plunger, using special custom sealing structure, excellent sealing effect

Technical specifications

Instrument model PCEA-12T PCEA-20T PCEA-30T PCEA-40T PCEA-60T PCEA-100T PCEA-150T
Pressure Range 0.2-12.0 tons 1-20.0 tons 1-30.0 tons 1-40.0 tons 1-60.0 tons 1-100.0 tons 1-150.0 tons
Pressure conversion Program automatically converts the pressure borne by the mold Program automatically converts the pressure borne by the mold. Program automatically converts the pressure borne by the mold Program automatically converts the pressure borne by the mold Program automatically converts the pressure borne by the mold Program automatically converts the pressure borne by the mold Program automatically converts the pressure borne by the mold
Display 4.3 inch LCD screen 4.3 inch LCD screen 4.3 inch LCD screen 4.3 inch LCD screen 7 inch LCD screen 7 inch LCD screen 7 inch LCD screen
Metal buttons Silver plated contacts with a service life ofover100000 Silver plated contacts with a service life of over 100000 times Silver plated contacts with a service life of over100000 times Silver plated contacts with a service life of over100000 times Silver plated contacts with a service life of over100000 times Silver plated contacts with a service life of over100000 times Silver plated contacts with a service life of over100000 times
Equipment protection Steel plate protection with organic glass door Steel plate protection with organic glass door Steel plate protection with organic glass door Steel plate protection with organic glass door Steel plate protection with organic glass door Steel plate protection with organic glass door Steel plate protection with organic glass door
Limit switch Automatic pressure relief when the oil cylinder reaches the limit height Automatic pressure relief when the oil cylinder reaches the limit height. Automatic pressure relief when the oil cylinder reaches the limit height Automatic pressure relief when the oil cylinder reaches the limit height Automatic pressure relief when the oil cylinder reaches the limit height Automatic pressure relief when the oil cylinder reaches the limit height Automatic pressure relief when the oil cylinder reaches the limit height
Cylinder stroke (T) 30mm  30mm  30mm 50mm 50mm  50mm 50mm 
Space size 110×140mm (M×N) 140×160 mm (M×N) 140×160 mm(M×N) 175×180mm(M×N) 185×220mm(M×N) 185×250mm(M×N) 200×260mm(M×N)
External dimensions 185×320×360 mm (L×W×H) 230×390×420mm(L×W×H) 230×390×420mm(L×W×H) 280×460×550mm(L×W×H) 300×520×580mm(L×W×H) 330×580×620mm(L×W×H) 400×620×620mm(L×W×H)
Equipmentpower supply 240W(220V/110 can be customized) 550W(220V/110 can be customized) 550W(220V/110 can be customized) 550W (220V/110 can be customized) 550W(220V/110 can be customized) 1500W(220V/110 can be customized) 1500W(220V/110 can be customized)
Equipment weight 50 Kg 90Kg 90Kg 150Kg 180Kg 240Kg 380Kg
Dimensional diagram of powder tablet press
Dimensional diagram of powder tablet press

Operation steps

How to replace accessories and precautions

Please click the link

Operation step 1

1. Insert the sample into the mold and assemble the mold properly.

Operation step 2

2. Put the mold into the tablet press and tighten the screw to secure the mold.

Operation step 3

3. Press the "Settings" button to enter the pressure setting interface.

Operation step 4

4. Press the "+" key to increase the value of the set pressure.

Operation step 5

5. Press the "-" key to decrease the value of the set pressure.

Operation step 6

6. Continuously press the"Settings"button to return to the operation interface.

Operation step 7

7. Press the "Sample Preparation" button, and the system will start pressurizing according to the set program.

Operation step 8

8. After reaching the set pressure, the system will automatically release pressure after maintaining pressure fora period of time.

Operation step 9

9. Remove the mold and push the sample out in reverse.

Operation step 10

10. Take out the sample.

Full range of lab press types

Full range of lab press types

Click to view our full range of lab press products.

Any question? Our experts have helped many laboratories choose their lab press, contact us now!

Full range of types of laboratory press molds

We have a full range of molds for you to choose from, and the molds fit the body perfectly.

If you need molds with special shapes, we can also customize them for you.

laboratory press mold

Click to see all press molds.

Warnings

Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.

Designed for You

KinTek provide deep custom made service and equipment to worldwide customers, our specialized teamwork and rich experienced engineers are capable to undertake the custom tailoring hardware and software equipment requirements, and help our customer to build up the exclusive and personalized equipment and solution!

Would you please drop your ideas to us, our engineers are ready for you now!

FAQ

What Are The Advantages Of Using A Manual Press?

Manual presses offer several advantages in industrial and workshop settings. They are simple to operate, requiring minimal training or expertise. The manual operation allows for precise control over the applied force, making them suitable for delicate or precise tasks. Manual presses are often more cost-effective compared to automated or hydraulic presses, making them a popular choice for small-scale operations or workshops with limited budgets. They are portable and do not require a power source, allowing for flexibility in their usage. Manual presses are also known for their durability and reliability, requiring minimal maintenance and having a long lifespan.

How Does A Manual Press Work?

A manual press works by utilizing manual force to apply pressure or force on a workpiece. The press typically consists of a frame, a lever or handle, and a mechanism for transmitting and amplifying the force. When the lever or handle is actuated, it moves a ram or plunger that applies pressure to the workpiece. The press may feature adjustable stops or gauges to control the depth or force of the applied pressure. The size and configuration of the press determine the maximum force that can be applied. Manual presses often use mechanical advantage, such as a leverage system, to multiply the force exerted by the operator. The force is transmitted to the workpiece, allowing for various operations like pressing, bending, punching, or riveting.

What Types Of Tasks Can Be Performed Using A Manual Press?

Manual presses are versatile tools that can perform a variety of tasks. They are commonly used for pressing operations, such as assembling parts, forming or bending metal, or compressing materials. Manual presses can also be used for punching or riveting tasks, where holes need to be created or metal components need to be joined together. Additionally, manual presses are employed in tasks like embossing, stamping, or crimping, where pressure is applied to create specific shapes or patterns. The wide range of available dies, molds, or attachments allows for customization and adaptability to different applications.

What Are Laboratory Hydraulic Machines?

Laboratory hydraulic machines are precision instruments used in scientific and industrial settings for applying controlled force and pressure to samples or materials. These machines utilize hydraulic systems to generate the force required for various applications, such as compression testing, material characterization, and sample preparation.

What Is A Tablet Punching Machine?

A tablet punching machine, also known as a tablet press, is a piece of machinery used to compress powder into tablets of uniform shape and size. It is widely used in industries such as pharmaceuticals, cosmetics, food, and chemicals.

What Is A Lab Press?

A lab press, also known as a laboratory press, is a machine used to create compressed pellets from powdered material for various applications such as pharmaceutical development, spectroscopy, and bomb calorimetry. The powders are placed into a die and are pressed into shape by hydraulic action. Lab presses can have a wide range of pressures, from 15 to 200 metric tons, and can accommodate a wide range of different-sized or customized dies. They are commonly used in industries such as pharmaceutical, laminating, rubber and plastic molding, and for R&D work, testing, short runs, limited production, cell manufacturing, and lean manufacturing.

What Are The Advantages Of Using Laboratory Hydraulic Machines?

Laboratory hydraulic machines offer several advantages in terms of their force capacity, precision, and versatility. They can generate high forces, making them suitable for testing or processing materials that require significant pressure. Hydraulic machines provide precise control over the applied force, allowing for accurate and repeatable results. They are often equipped with load cells or sensors to measure and monitor the force or displacement during testing. Hydraulic machines can accommodate a wide range of sample sizes and shapes, making them versatile for various applications. Additionally, they can operate at different speeds, providing flexibility for different testing or processing requirements.

What Are The Main Types Of Tablet Punching Machines?

The main types of tablet punching machines include lab scale rotary tablet punching machines, single punch manual tablet punching machines, single punch electric tablet punching machines, mass production rotary tablet punching machines, and automatic lab pellet press machines.

What Are The Applications Of Pellet Presses?

Pellet presses have a wide range of applications across various industries. They are commonly used in the pharmaceutical industry to produce uniform and compacted pellets for drug formulations. In the food industry, pellet presses are used to create animal feed pellets, as well as pellets for snacks and breakfast cereals. Pellet presses are also used in the chemical industry for catalysts, fertilizers, and chemical additives. Additionally, they find application in the biomass industry for the production of wood pellets for fuel, as well as in the metallurgical industry for the production of metal pellets for further processing.

What Is The Purpose Of A Hydraulic Press In Lab?

A hydraulic press in the laboratory is used to test the strength and durability of materials, investigate the effects of high pressure on different substances, and create pellets for sample analysis. It is a machine that uses fluid pressure to generate a force, which can be used to compress or mold materials. Laboratory hydraulic presses are smaller versions of industrial machines that offer more precision and control. They are commonly used to create KBr pellets for FTIR and general sample pellets for XRF in order to study the elemental composition of materials.

How Do Electric Laboratory Presses Work?

Electric laboratory presses typically consist of a motor-driven ram or piston that applies force to a sample through a platen or die. The electric motor is controlled by a control panel, allowing the user to set and adjust the desired force and speed. The sample is placed between the platens, and as the motor drives the ram, the force is applied, exerting pressure on the sample. This controlled pressure enables various processes such as compression testing, powder compaction, sample preparation, and material synthesis.

What Is A Press Mold?

A press mold is a device used in material processing methods such as cold isostatic pressing (CIP) and metal mold pressing to create molded bodies from powder materials. In CIP, the mold containing the powder is immersed in a pressure medium, and isostatic pressure is applied to the outer surfaces of the mold to compress the powder into a shape. Metal mold pressing applies only uniaxial pressure to the powder material to create molded bodies. CIP can produce products with uniform density and homogeneity due to no frictions with a metal mold.

What Is Cold Isostatic Pressing (CIP)?

Cold Isostatic Pressing (CIP) is a process used to compact and mold powders and other materials into a desired shape by applying hydrostatic pressure at room temperature. The process is performed using a flexible mold, typically made of rubber or plastic, that is filled with a liquid pressure medium such as water, oil, or a specialized fluid.

What Are The Applications Of Laboratory Hydraulic Machines?

Laboratory hydraulic machines find applications in diverse fields, including materials science, engineering, geotechnical testing, and quality control. They are commonly used for compression testing of materials, including metals, polymers, ceramics, and composites. Hydraulic machines are employed in tensile testing, bending tests, and fatigue testing, allowing for the characterization of material properties. These machines are also used in geotechnical testing to assess the strength and stability of soils or rock samples. Additionally, hydraulic machines can be utilized for sample preparation, such as pelletizing or briquetting powdered materials.

What Is The Principle Of A Tablet Punching Machine?

The principle of a tablet punching machine involves compression. The machine uses two punches and a die to compress powder into tablets. The upper and lower punches strike together in the die, applying high force to bond the granulated material into a hard tablet.

How Does A Pellet Press Work?

A pellet press works by feeding the material into a chamber where it is compressed by a rotating roller or extrusion plate. The pressure applied forces the material through a die with holes of a specific size and shape, which determines the size and shape of the pellets. The pellets are then cut to the desired length and collected for further processing or packaging. Some pellet presses may also include additional steps, such as drying or cooling the pellets, depending on the specific application.

How Do You Prepare Pressed Pellets For XRF?

Pressed pellets for XRF analysis are prepared by grinding the sample to a fine particle size and mixing it with a binder or grinding aid. The mixture is then poured into a pressing die and compressed at a pressure of between 15 and 35T. The resulting pellet is ready for analysis. It is important to consider the particle size of the sample, choice of binder, sample dilution ratio, pressure used for pressing, and the thickness of the pellet when designing a sample preparation recipe. Consistency in the preparation procedure is key to ensuring accurate and repeatable results.

What Are Different Type Of Lab Presses?

Different types of laboratory presses include manual hydraulic presses, automated hydraulic presses. Manual hydraulic presses use hand-operated levers to apply pressure, while automated presses are equipped with programmable controls to press products more accurately and consistently. When selecting a hydraulic press, it is important to consider the amount of force needed for a specific sample, how much space is provided in the lab, and how much energy and strength is required to pump the press.

What Are The Advantages Of Using Electric Laboratory Presses?

Electric laboratory presses offer several advantages over manual or hydraulic presses. The electric motor provides precise control over the applied force, allowing for accurate and repeatable results. They offer adjustable speed and force settings, making them versatile for different applications and materials. Electric presses are generally quieter, cleaner, and more energy-efficient compared to hydraulic systems. Additionally, they eliminate the need for hydraulic fluid and associated maintenance. Electric presses also have a smaller footprint, making them suitable for laboratory environments with limited space.

What Is Press Mould In Ceramics?

Press moulding is a ceramic forming technique that involves the compaction of powders by applying either a rigid or flexible pressure. It can be either uniaxial or isostatic, depending on the shape required. Isostatic pressing is used for shapes that cannot be obtained by uniaxial pressing or for added value products that require high density and isotropic green bodies. The molds for axial-pressing are usually made of steel, while those for isostatic pressing are made of elastomers, silicone, and polyurethanes. This technology is applied in various fields like ceramics, MMC, CMC, and Silicon nitride for cutting tools, components of heavy-duty valves, wear parts for process technology, and more.

What Is KBr Used For?

KBr, or potassium bromide, is commonly used in laboratories as a matrix for infrared spectroscopy. It is mixed with an organic sample and compressed into a pellet using a press like the benchtop KBr Pellet Press. The resulting pellets are used for analysis of the sample's molecular structure and composition. KBr is also used for briquetting inorganic samples for x-ray fluorescence spectroscopy and for pressing thin polymer films using heated platens for transmission sampling by IR spectroscopy. It is an important tool for researchers in the fields of pharmaceuticals, biology, nutrition and spectroscopy.

What Is Manually Operated Lab Press?

A manually operated lab press, also known as a manual hydraulic press, is a type of laboratory equipment that uses hydraulic pressure to compress or compact a sample. It typically consists of a cylinder filled with hydraulic oil that supplies pressure to a moving piston, which is operated using a hand-operated pump. Manual presses are often used in laboratories to prepare samples for analysis, such as KBr pellets for FTIR spectroscopy or general sample pellets for XRF. They are available in different sizes and capacities and are often cheaper than their automatic counterparts.

What Are The Main Components Of A Laboratory Hydraulic Machine?

The main components of a laboratory hydraulic machine include a hydraulic pump, a hydraulic cylinder, a piston, valves, gauges, and a control panel. The hydraulic pump generates pressure by forcing hydraulic fluid into the cylinder. The hydraulic cylinder houses the piston, which applies force to the sample or material. Valves control the flow of hydraulic fluid, allowing for precise control over the applied force. Gauges measure and display the force or pressure being applied. The control panel or software enables users to set and adjust parameters such as force, displacement, or strain.

What Are The Applications Of Tablet Punching Machines?

Tablet punching machines are used in various industries including pharmaceuticals, cosmetics, nutraceuticals, fitness, herbs, confectionary, industrial pellets manufacturing, cleaning products, and mining.

What Are The Benefits Of Using A Pellet Press?

A pellet press works by feeding the material into a chamber where it is compressed by a rotating roller or extrusion plate. The pressure applied forces the material through a die with holes of a specific size and shape, which determines the size and shape of the pellets. The pellets are then cut to the desired length and collected for further processing or packaging. Some pellet presses may also include additional steps, such as drying or cooling the pellets, depending on the specific application.

What Pressure Should XRF Pellets Be?

XRF pellets should be pressed at pressures between 15 and 40 tons for 1-2 minutes to ensure that the binder recrystallizes and that there are no void spaces present in the pellet. The pressure applied by the hydraulic press should be enough for the sample to be completely compressed. The thickness of the pellet is also crucial, as it must be infinitely thick to the X-rays. Working with small particle sizes (<50µm or <75µm) is also important for effective analysis. These factors impact how well the sample binds together under pressure, which affects the analytical results.

What Are The Applications Of Electric Laboratory Presses?

Electric laboratory presses find applications in a wide range of scientific and industrial settings. They are commonly used for compression testing of materials, including polymers, metals, ceramics, and composites. These presses are also employed in powder compaction processes, such as tabletting in pharmaceutical manufacturing or the preparation of powdered samples for analysis. Electric presses are used for material synthesis, such as the formation of thin films or the fabrication of electrodes. Additionally, they are utilized in research and development for sample preparation, sample extrusion, and various other processes that require precise application of force and pressure.

How Are Pellet Molds Used?

To use a pellet mold, the powdered or granular material is first loaded into the mold cavity. The material is then compacted by applying pressure using a laboratory press or hydraulic machine. The pressure causes the material to conform to the shape of the mold, resulting in a solid pellet or cylindrical sample. After the compaction process, the pellet is removed from the mold and can be further processed or analyzed as needed.

What Is The KBr Pellet Method?

The KBr pellet method is a technique used in spectroscopy to analyze solids. It involves compressing powdered materials into pellet form using a compact, hand-operated press called the KBr Pellet Press. The resulting pellets are cylindrical in shape and can be of any desired thickness. This method is particularly useful in pharmaceutical, biological, nutrition, and spectrographic operations, and provides advantages such as using less sample than ATR, higher signal-to-noise, and control over signal intensity by changing sample concentration or increasing pathlength. It also offers clear advantages in detecting trace contaminants.

What Are The Advantages Of Cold Isostatic Pressing?

  • High green strength: Machining of the compacted material in its green state becomes more feasible.
  • Materials that are hard to press: Isostatic pressing can be performed on powders without the need for water, lubricants, or binders, making it applicable to a wider range of materials.
  • Predictable shrinkage during sintering is achieved due to the high compaction and uniform density.
  • Time and cost savings in post-processing are possible due to the ability to create large, complex, and near-net shapes.
  • Large aspect ratio parts with uniform density can be produced, resulting in improved quality.
  • Green strength enables efficient in-process handling and treatment, reducing production costs.

What Is A Cold Isostatic Press?

A cold isostatic press (CIP) is a machine used to compact and mold powders and other materials into a desired shape.

The process works by filling a flexible mold, usually made of rubber or plastic, with a liquid pressure medium like water, oil, or a specialized fluid. This mold is then placed in a closed container, and equal pressure is applied to each surface to achieve a high-pressure environment.

The pressure results in an increase in the product's density and allows it to take on the desired shape.

Cold isostatic pressing is performed at room temperature, in contrast to hot isostatic pressing which is carried out at higher temperatures.

What Considerations Should Be Taken When Selecting A Laboratory Hydraulic Machine?

When selecting a laboratory hydraulic machine, several factors should be considered. The force capacity should match the specific application and the maximum force expected. The size and configuration of the hydraulic cylinder should accommodate the sample size and shape. The machine should have precise control over the applied force, displacement, or strain, with user-friendly software or control panels. Safety features, such as emergency stop buttons and protective shields, should be evaluated. It is important to ensure that the machine is constructed from durable materials and designed for long-term use. Additionally, it is crucial to consider the availability of accessories or fixtures to hold the samples securely during testing.

What Are The Advantages Of Using A Tablet Punching Machine?

The advantages of using a tablet punching machine include uniform tablet size and shape, efficient production, easy operation, and the ability to produce tablets of various shapes and sizes. Additionally, the machines are designed for safety and ease of cleaning.

What Factors Should Be Considered When Selecting A Pellet Press?

Several factors should be considered when selecting a pellet press. These include the desired pellet size and shape, the material properties, the required production capacity, and the available space and resources. The type and condition of the material being processed, such as its moisture content, particle size, and flowability, can also influence the selection of the pellet press. Additionally, factors such as the power requirements, ease of operation and maintenance, and the availability of spare parts and technical support should be considered. It is important to choose a pellet press that aligns with the specific requirements and objectives of the application to ensure optimal performance and cost-effectiveness.

What Is The Advantage Of XRF Pressed Pellet Technique?

The advantage of XRF pressed pellet technique is that it produces high-quality results with a higher signal-to-noise ratio, allowing for the detection of even the lightest elements. Quantifying the elemental composition without pressed pellets can lead to significant discrepancies between expected and actual values. The grinding of the sample into fine particles and compressing it into a smooth and flat XRF pellet reduces background scattering and improves the detection of emissions. Pressed pellets are also relatively quick, low-cost, and lend themselves to simple and cost-effective automation for higher throughput laboratories.

What Considerations Should Be Taken When Selecting An Electric Laboratory Press?

Several factors should be considered when selecting an electric laboratory press. The required force capacity should match the specific application and the maximum force expected. The platen size should accommodate the sample size and shape. The speed range and control options should align with the desired testing or processing requirements. It is important to ensure the press is constructed from durable materials and designed for long-term use. Safety features, such as emergency stop buttons and protective shields, should be evaluated. Additionally, the availability of accessories, such as different platens or heating options, can be crucial for specific applications.

What Types Of Materials Can Be Pelletized Using Pellet Molds?

Pellet molds can be used to pelletize a wide range of materials, including but not limited to powders, granules, metals, ceramics, pharmaceuticals, and catalysts. They are particularly useful for materials that require compaction or shaping before further analysis or processing. Pelletizing materials can improve their flow properties, density, and handling characteristics, making them suitable for applications such as tabletting, catalyst preparation, fuel pellet production, and sample preparation for spectroscopic or analytical techniques.

Why KBr Is Used For Pellet?

KBr (potassium bromide) is used for pellet preparation because it is a stable, transparent, and inexpensive salt that is easy to obtain in high purity. When a sample is mixed with KBr powder and compressed into a pellet using a press, it forms a flat, uniform disc with a consistent thickness. KBr pellets are commonly used in spectroscopy applications to analyze solid samples because they provide a clear and reproducible path for infrared light to pass through, which allows for accurate measurements of the sample's chemical composition.

Application Field Of Cold Isostatic Press?

Cold Isostatic Pressing is widely used for various applications, including the consolidation of ceramic powders, compression of graphite, refractory materials, and electrical insulators, as well as the production of fine ceramics for dental and medical applications.

This technology is also making inroads into new fields such as pressing sputtering targets, coating valve parts in engines to reduce wear on cylinder heads, telecommunications, electronics, aerospace, and automotive industries.

How Does A Manual Tablet Press Work?

A manual tablet press works by coordinating the movement of the upper punch, middle die, and lower punch. The upper punch is installed in the upper die hole, the middle die in the middle layer, and the lower punch in the lower die hole. The turntable rotates, causing the punches to move up and down regularly along a fixed track, compressing the powder into tablets.

How Can One Select The Appropriate Pellet Mold For Their Specific Application?

Pellet molds can be used to pelletize a wide range of materials, including but not limited to powders, granules, metals, ceramics, pharmaceuticals, and catalysts. They are particularly useful for materials that require compaction or shaping before further analysis or processing. Pelletizing materials can improve their flow properties, density, and handling characteristics, making them suitable for applications such as tabletting, catalyst preparation, fuel pellet production, and sample preparation for spectroscopic or analytical techniques.

How To Make KBr Pellets For FTIR?

To make KBr pellets for FTIR, a pellet press die set, pestle and mortar, and IR-transparent medium, such as KBr, are required. The KBr and sample are mixed in a mortar, and the resulting mixture is pressed into a disc using a die set and a hydraulic press. The pellet should be thin, transparent, and contain only a small amount of the sample. The typical ratio of KBr to sample is 100:1. KBr is hygroscopic, so it should be stored in a dry environment and prepared in a glovebox or with a vacuum die to avoid moisture absorption.

What Are The Wearing Parts Of Cold Isostatic Pressing Equipment?

The wearing parts of cold isostatic equipment are mainly various seals, such as various types of seal rings, valve cores and valve seats.

What Industries Benefit From Using Tablet Punching Machines?

Tablet punching machines benefit industries such as pharmaceuticals, cosmetics, food, chemicals, nutraceuticals, fitness, herbs, confectionary, industrial pellets manufacturing, cleaning products, and mining.

Do You Provide Matching Cold Isostatic Press Molds?

We offer a variety of standard mold shapes for customers to experiment or validate their process. Custom mold design services are also available upon request.

What Safety Features Are Included In Tablet Punching Machines?

Tablet punching machines include safety features such as all moving parts covered with stainless steel (SS) coverings, heavy-duty structure made from painted material to avoid vibration, and easily dismantled contact parts for cleaning.

Why Has The Tablet Press Evolved Over Time?

The tablet press has evolved due to the development of innovations and research driven by an increase in population and demand for tablets. Additionally, stringent regulations to comply with Current Good Manufacturing Process (CGMP) have influenced the evolution of tablet presses.
View more faqs for this product

4.8

out of

5

The lab pellet press machine is a game-changer in our lab. It's efficient, accurate, and incredibly easy to use.

Zinaida Zhukov

4.9

out of

5

We've been using the KINTEK press for a few months now and it's been a great investment. It's made our sample preparation much faster and more efficient.

Maximiliano Riera

4.7

out of

5

The customer service from KINTEK has been excellent. They're always quick to respond to our inquiries and have been very helpful in resolving any issues we've had.

Aaliyah Farooq

5.0

out of

5

The machine is well-built and durable. It's also very easy to clean and maintain, which is a huge plus in a busy lab.

Kaylee Saunders

4.8

out of

5

The KINTEK press is a great value for the money. It's a high-quality machine that's built to last.

Giancarlo Russo

4.9

out of

5

I'm very impressed with the technological advancements in the KINTEK press. It's a cutting-edge machine that's helping us to stay ahead of the curve in our research.

Aiden Green

4.7

out of

5

The KINTEK press has helped us to improve the quality of our research. We're now able to produce more consistent and accurate results.

Isabella Garcia

5.0

out of

5

The machine is very easy to use. Even our new lab technicians were able to learn how to operate it quickly and easily.

Liam Brown

4.8

out of

5

I'm very happy with the KINTEK press. It's a great machine that's helping us to improve our research efficiency.

Amelia White

4.9

out of

5

The customer service from KINTEK has been excellent. They're always quick to respond to our inquiries and have been very helpful in resolving any issues we've had.

Noah Jones

4.7

out of

5

The machine is well-built and durable. It's also very easy to clean and maintain, which is a huge plus in a busy lab.

Harper Martin

5.0

out of

5

The KINTEK press is a great value for the money. It's a high-quality machine that's built to last.

Oliver Taylor

4.8

out of

5

I'm very impressed with the technological advancements in the KINTEK press. It's a cutting-edge machine that's helping us to stay ahead of the curve in our research.

Ava Johnson

4.9

out of

5

The KINTEK press has helped us to improve the quality of our research. We're now able to produce more consistent and accurate results.

Lucas Smith

4.7

out of

5

The machine is very easy to use. Even our new lab technicians were able to learn how to operate it quickly and easily.

Chloe Kim

5.0

out of

5

I'm very happy with the KINTEK press. It's a great machine that's helping us to improve our research efficiency.

Jackson Park

PDF - Automatic Lab Pellet Press Machine 20T / 30T / 40T / 60T / 100T

Download

Catalog of Electric Lab Press

Download

Catalog of Manual Lab Press

Download

Catalog of Lab Hydraulic Press

Download

Catalog of Tablet Punching Machine

Download

Catalog of Pellet Press

Download

Catalog of Xrf Pellet Press

Download

Catalog of Lab Press

Download

Catalog of Electric Lab Press

Download

Catalog of Pellet Dies

Download

Catalog of Kbr Pellet Press

Download

Catalog of Cold Isostatic Press

Download

REQUEST A QUOTE

Our professional team will reply to you within one business day. Please feel free to contact us!

Related Products

Manual Lab Hydraulic Pellet Press 12T / 15T / 24T / 30T / 40T

Manual Lab Hydraulic Pellet Press 12T / 15T / 24T / 30T / 40T

Efficient sample preparation with small footprint Manual Lab Hydraulic Press. Ideal for material researching labs, pharmacy, catalytic reaction, and ceramics.

Split manual heated lab pellet press 30T / 40T

Split manual heated lab pellet press 30T / 40T

Efficiently prepare your samples with our Split Manual Heated Lab Press. With a pressure range up to 40T and heating plates up to 300°C, it's perfect for various industries.

Split electric laboratory pellet press 40T / 65T / 100T / 150T / 200T

Split electric laboratory pellet press 40T / 65T / 100T / 150T / 200T

Efficiently prepare samples with a split electric lab press - available in various sizes and ideal for material research, pharmacy, and ceramics. Enjoy greater versatility and higher pressure with this portable and programmable option.

automatic heated lab pellet press 25T / 30T / 50T

automatic heated lab pellet press 25T / 30T / 50T

Efficiently prepare your samples with our Automatic Heated Lab Press. With a pressure range up to 50T and precise control, it's perfect for various industries.

Manual Lab Hydraulic Pellet Press With Safety Cover 15T / 24T / 30T / 40T / 60T

Manual Lab Hydraulic Pellet Press With Safety Cover 15T / 24T / 30T / 40T / 60T

Efficient Manure Lab Hydraulic Press with Safety Cover for sample preparation in material research, pharmacy, and electronic industries. Available in 15T to 60T.

Automatic Lab Cold Isostatic Press (CIP) 300MPA-400MPA-500MPA

Automatic Lab Cold Isostatic Press (CIP) 300MPA-400MPA-500MPA

Efficiently prepare samples with our Automatic Lab Cold Isostatic Press. Widely used in material research, pharmacy, and electronic industries. Provides greater flexibility and control compared to electric CIPs.

Lab pellet press machine for glove box

Lab pellet press machine for glove box

Controlled environment lab press machine for glove box. Specialized equipment for material pressing and shaping with high precision digital pressure gauge.

Automatic Lab XRF & KBR Pellet Press 30T / 40T / 60T

Automatic Lab XRF & KBR Pellet Press 30T / 40T / 60T

Fast and easy xrf sample pellet preparation with KinTek Automatic Lab Pellet Press. Versatile and accurate results for X-ray fluorescence analysis.

Lab scale rotary tablet punching machine

Lab scale rotary tablet punching machine

This machine is a single-pressure automatic rotating, continuous tableting machine that compresses granular raw materials into various tablets. It is mainly used for tablet production in the pharmaceutical industry, and is also suitable for chemical, food, electronics and other industrial sectors.

Manual Lab Pellet Press For Vacuum Box

Manual Lab Pellet Press For Vacuum Box

The lab press for vacuum box is a specialized piece of equipment designed for laboratory use. Its main purpose is to press pills and powders according to specific requirements.

Electric Hydraulic Pellet Press for XRF & KBR 20T / 30T / 40T / 60T

Electric Hydraulic Pellet Press for XRF & KBR 20T / 30T / 40T / 60T

Efficiently prepare samples with the Electric Hydraulic Press. Compact and portable, it's perfect for labs and can work in a vacuum environment.

Electric Lab Cold Isostatic Press (CIP) 12T / 20T / 40T / 60T

Electric Lab Cold Isostatic Press (CIP) 12T / 20T / 40T / 60T

Produce dense, uniform parts with improved mechanical properties with our Electric Lab Cold Isostatic Press. Widely used in material research, pharmacy, and electronic industries. Efficient, compact, and vacuum-compatible.

4 inch acrylic cavity fully automatic laboratory homogenizer

4 inch acrylic cavity fully automatic laboratory homogenizer

The 4-inch acrylic cavity fully automatic laboratory glue dispensing machine is a compact, corrosion-resistant, and easy-to-use machine designed for use in glove box operations. It features a transparent cover with constant torque positioning for chain positioning, an integrated mold opening inner cavity, and an LCD text display color facial mask button. The speed of acceleration and deceleration is controllable and adjustable, and multi-step program operation control can be set.

Hydraulic Heated Lab Pellet Press 24T / 30T / 60T

Hydraulic Heated Lab Pellet Press 24T / 30T / 60T

Looking for a reliable Hydraulic Heated Lab Press? Our 24T / 40T model is perfect for material research labs, pharmacy, ceramics, and more. With a small footprint and the ability to work inside a vacuum glove box, it's the efficient and versatile solution for your sample preparation needs.

Split chamber CVD tube furnace with vacuum station CVD machine

Split chamber CVD tube furnace with vacuum station CVD machine

Efficient split chamber CVD furnace with vacuum station for intuitive sample checking and quick cooling. Up to 1200℃ max temperature with accurate MFC mass flowmeter control.

Single Punch Electric Tablet Press Laboratory Powder Tablet Machine

Single Punch Electric Tablet Press Laboratory Powder Tablet Machine

The single-punch electric tablet press is a laboratory-scale tablet press suitable for corporate laboratories in pharmaceutical, chemical, food, metallurgical and other industries.

Split automatic heated lab pellet press 30T / 40T

Split automatic heated lab pellet press 30T / 40T

Discover our split automatic heated lab press 30T/40T for precise sample preparation in material research, pharmacy, ceramics, and electronics industries. With a small footprint and heating up to 300°C, it's perfect for processing under vacuum environment.

Manual Lab Heat Press

Manual Lab Heat Press

Manual hydraulic presses are mainly used in laboratories for various applications such as forging, molding, stamping, riveting and other operations. It allows the creation of complex shapes while saving material.

Manual Cold Isostatic Pellet Press (CIP) 12T / 20T / 40T / 60T

Manual Cold Isostatic Pellet Press (CIP) 12T / 20T / 40T / 60T

Lab Manual Isostatic Press is a high-efficient equipment for sample preparation widely used in material research, pharmacy, ceramics, and electronic industries. It allows for precision control of the pressing process and can work in a vacuum environment.

Vacuum Lamination Press

Vacuum Lamination Press

Experience clean and precise lamination with Vacuum Lamination Press. Perfect for wafer bonding, thin-film transformations, and LCP lamination. Order now!

lab pellet press for vacuum box

lab pellet press for vacuum box

Enhance your lab's precision with our lab press for vacuum box. Press pills and powders with ease and precision in a vacuum environment, reducing oxidation and improving consistency. Compact and easy to use with a digital pressure gauge.

600T vacuum induction hot press furnace

600T vacuum induction hot press furnace

Discover the 600T Vacuum Induction Hot Press Furnace, designed for high-temperature sintering experiments in vacuum or protected atmospheres. Its precise temperature and pressure control, adjustable working pressure, and advanced safety features make it ideal for nonmetal materials, carbon composites, ceramics, and metal powders.

Warm iostatic press for solid state battery research

Warm iostatic press for solid state battery research

Discover the advanced Warm Isostatic Press (WIP) for semiconductor lamination. Ideal for MLCC, hybrid chips, and medical electronics. Enhance strength and stability with precision.

Vacuum pressure sintering furnace

Vacuum pressure sintering furnace

Vacuum pressure sintering furnaces are designed for high temperature hot pressing applications in metal and ceramic sintering. Its advanced features ensure precise temperature control, reliable pressure maintenance, and a robust design for seamless operation.

Integrated manual heated lab pellet press 120mm / 180mm / 200mm / 300mm

Integrated manual heated lab pellet press 120mm / 180mm / 200mm / 300mm

Efficiently process heat-pressing samples with our Integrated Manual Heated Lab Press. With a heating range up to 500°C, it's perfect for various industries.

Electric Split Lab cold Isostatic Press (CIP) 65T / 100T / 150T / 200T

Electric Split Lab cold Isostatic Press (CIP) 65T / 100T / 150T / 200T

Split cold isostatic presses are capable of providing higher pressures, making them suitable for testing applications that require high pressure levels.

Related Articles

Operating of Automatic Lab xrf Pellet Press

Operating of Automatic Lab xrf Pellet Press

How to use the Automatic Lab xrf Pellet Press, including steel ring, plastic ring, boric acid mold

Find out more
Fully automatic tablet press operating steps and replacement accessories

Fully automatic tablet press operating steps and replacement accessories

Relevant introduction to the operating steps and replacement accessories of the fully automatic tablet press

Find out more
A Comprehensive Guide on Pressing XRF Pellets Using a KinTek Automatic Hydraulic Press

A Comprehensive Guide on Pressing XRF Pellets Using a KinTek Automatic Hydraulic Press

XRF (X-ray fluorescence) analysis is a powerful technique used in various industries for material analysis. One crucial step in the XRF analysis process is the preparation of high-quality XRF pellets. These pellets serve as the sample for analysis and need to be properly pressed to ensure accurate results.

Find out more
Manual Hydraulic Pellet Press: An Efficient Tool for Spectral Analyses Preparation

Manual Hydraulic Pellet Press: An Efficient Tool for Spectral Analyses Preparation

The manual hydraulic pellet press offers several key features that make it a valuable tool for laboratory applications. Some of the main features include:Availability of pressing tools in different diameters: 40mm, 32mm, and 15mm;Availability of pressing tools in different diameters: 40mm, 32mm, and 15mm;Designed pressure force display in 10 kN steps;Ease of operation via hand lever;Convenience in cleaning;Single-stage piston stroke of maximum 25mm ect.

Find out more
Automatic Hydraulic Press: The Ultimate Guide for Efficient Sample Preparation and Industrial Processes

Automatic Hydraulic Press: The Ultimate Guide for Efficient Sample Preparation and Industrial Processes

Discover the world of automatic hydraulic presses, from their versatile applications in industrial XRF and laboratory sample manipulation to their role in large-scale manufacturing, hot embossing, laminating, and polymer melting. Learn about their benefits, features, and how they revolutionize sample preparation and industrial processes.

Find out more
Automatic flat plate heat press operating steps

Automatic flat plate heat press operating steps

Find out more
Comprehensive Guide to Manual Hydraulic Pellet Press

Comprehensive Guide to Manual Hydraulic Pellet Press

A manual hydraulic pellet press is a valuable tool in the laboratory for preparing pellets with a smooth and homogeneous surface for spectral analyses. It is commonly used in applications such as X-ray fluorescence analysis or infrared spectroscopy for elemental analysis.

Find out more
An In-Depth Guide on Laboratory Presses and KBr Pellets Production

An In-Depth Guide on Laboratory Presses and KBr Pellets Production

In the world of scientific research and analysis, laboratory presses and KBr pellet production play a crucial role. These tools are essential in the preparation of samples for various analytical techniques, such as infrared spectroscopy and XRF spectroscopy.

Find out more
Applications and Importance of Hydraulic Press in Laboratories

Applications and Importance of Hydraulic Press in Laboratories

A hydraulic press is a machine that uses the pressure generated in a confined fluid to configure metals, plastics, rubber, and other materials. Its operation is governed by Pascal’s principle, which states that pressure applied to a confined fluid is transmitted unaltered throughout the fluid.

Find out more
How to choose a laboratory hot press

How to choose a laboratory hot press

The laboratory hot pressing machine is suitable for laboratory users who are strict about sample pressing temperature, pressure control accuracy and need a wide size mold for pressing samples. The new lab hot press of KINDLE TECH has a double-plate structure and a pressing force of 0~40 tons.

Find out more
Lab Scale Mini Tablet Press: Applications, Processes, and Features

Lab Scale Mini Tablet Press: Applications, Processes, and Features

Laboratory scale small tablet presses are versatile and essential tools for the pharmaceutical and related industries. It plays a vital role in producing simple yet precise tablets from powders, making it an integral part of research and development.

Find out more
Automatic isostatic press operation steps

Automatic isostatic press operation steps

Introduction to the operating steps of automatic isostatic press.

Find out more