Electric Lab Press
Automatic Lab Pellet Press Machine 20T / 30T / 40T / 60T / 100T
Item Number : PCEA
Price varies based on specs and customizations
- Working pressure
- 0-100T
- Cylinder stroke
- 30-50mm
- Pressure conversion
- Program automatic conversion
- Release method
- Automatic release
Shipping:
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Applications
The Automatic Lab Press Machine is a versatile piece of equipment with a wide range of applications in material research labs, pharmacy, catalytic reaction, ceramics, and electronic industries. Its compact size and portability make it highly efficient for sample preparation. The machine can operate within a vacuum glove box, allowing for processing under vacuum conditions. Additionally, the hydraulic press functionality with heating plates enables hot press processing, which is especially useful for specific materials.
The machine is designed to be highly efficient for sample preparation, saving time and effort in material research and other lab applications.
Feature
- Small footprint, light weight, easy to carry and move, nice fitting vacuum glove box
- Both electric driving and manual press are available, high precision digital pressure gauge
- Pressure can be programmed, hydraulic will restart working when pressure drops to set value
- Highly efficient for sample preparation
Detail & Parts
- Automatic: Fully automatic desktop tablet press, programmable pressurization, easy operation and other advantages, suitable for high-end laboratories.
- Humanization: The mold pressure is automatically converted, eliminating the need for manual conversion to avoid damage to the mold due to misoperation, and the operation is more humane.
- Display: LCD screen display, the operation is more intuitive and the display is clearer. Convenient for users to operate.
- We use metal buttons with silver plated contacts with a service life of over 100000 times, providing reliable hardware support for infrared spectroscopy fluorescence spectroscopy detection with a large daily sample detection volume.
- Samples such as isostatic pressure need to be pressurized in oil, which can cause the touch screen to become ineffective.It is necessary to provide button operation for customers.
- In the glove box, using buttons for easy operation to avoid touch screen misoperation. Security risks arise.
- Steel mills, mines, cement plants, dust workshops, and other environments with a high amount of powder must be equipped with metal button operations for customers.
- Set: In operation interface, press the SET button to enter the interfac, and then press the SET button to move the cursor; when thecursor is moved to Die Diameter , you can press theSET button again to return to the operation interface.
- +: In operation interface, press the + button to increase the value;
- -: In operation interface, press the - button todecrease the value;
- Stop: When the equipment is running,press the STOP buttonto stop motor running and open the pressure relief valve to release the pressure.
- Release: The equipment starts running when theRELEASE button is pressed down; when the pressure exceeds the specified value or the limit switch is pressed, the equipment stops automatically and releases pressure . The operation also can be stopped manually.
- Sample: The equipment starts running when the SAMPLE button is pressed down; when the pressure exceeds the specified value, the pressurizing stops and maintains the pressure ; when the pressure is lower than the lower limit , the equipment compensates automatically ; when the timing ends, the equipment releases pressure automatically.
Advantages
- The upper plate adopts electroplated countersunk head hexagonal screws, beautiful and space-saving
- Chrome-plated cylinder, smooth surface, no rust, good sealing rubber ring, no oil leakage
- One-piece main board structure, oil pool, main board, oil cylinder in a body, no seal connection
- Extended pulling spring, good rebound effect, not easy to deformation, can achieve the cylinder 30mm return without deformation
- All aluminum alloy hand wheel, beautiful, practical, not easy to break
- Small size, light weight, no oil leakage, can be used in the glove box
- Mold using Japanese high-speed steel, good material, high hardness, no deformation, long service life
- Digital display pressure gauge, more accurate pressure control, pressure display accuracy of 0.01MPa
- Oil pool outside the host, easy to replace the oil, and the oil circuit increased the hydraulic oil filtration device
- Special plunger, using special custom sealing structure, excellent sealing effect
Technical specifications
| Instrument model | PCEA-12T | PCEA-20T | PCEA-30T | PCEA-40T | PCEA-60T | PCEA-100T | PCEA-150T |
|---|---|---|---|---|---|---|---|
| Pressure Range | 0.2-12.0 tons | 1-20.0 tons | 1-30.0 tons | 1-40.0 tons | 1-60.0 tons | 1-100.0 tons | 1-150.0 tons |
| Pressure conversion | Program automatically converts the pressure borne by the mold | Program automatically converts the pressure borne by the mold. | Program automatically converts the pressure borne by the mold | Program automatically converts the pressure borne by the mold | Program automatically converts the pressure borne by the mold | Program automatically converts the pressure borne by the mold | Program automatically converts the pressure borne by the mold |
| Display | 4.3 inch LCD screen | 4.3 inch LCD screen | 4.3 inch LCD screen | 4.3 inch LCD screen | 7 inch LCD screen | 7 inch LCD screen | 7 inch LCD screen |
| Metal buttons | Silver plated contacts with a service life ofover100000 | Silver plated contacts with a service life of over 100000 times | Silver plated contacts with a service life of over100000 times | Silver plated contacts with a service life of over100000 times | Silver plated contacts with a service life of over100000 times | Silver plated contacts with a service life of over100000 times | Silver plated contacts with a service life of over100000 times |
| Equipment protection | Steel plate protection with organic glass door | Steel plate protection with organic glass door | Steel plate protection with organic glass door | Steel plate protection with organic glass door | Steel plate protection with organic glass door | Steel plate protection with organic glass door | Steel plate protection with organic glass door |
| Limit switch | Automatic pressure relief when the oil cylinder reaches the limit height | Automatic pressure relief when the oil cylinder reaches the limit height. | Automatic pressure relief when the oil cylinder reaches the limit height | Automatic pressure relief when the oil cylinder reaches the limit height | Automatic pressure relief when the oil cylinder reaches the limit height | Automatic pressure relief when the oil cylinder reaches the limit height | Automatic pressure relief when the oil cylinder reaches the limit height |
| Cylinder stroke (T) | 30mm | 30mm | 30mm | 50mm | 50mm | 50mm | 50mm |
| Space size | 110×140mm (M×N) | 140×160 mm (M×N) | 140×160 mm(M×N) | 175×180mm(M×N) | 185×220mm(M×N) | 185×250mm(M×N) | 200×260mm(M×N) |
| External dimensions | 185×320×360 mm (L×W×H) | 230×390×420mm(L×W×H) | 230×390×420mm(L×W×H) | 280×460×550mm(L×W×H) | 300×520×580mm(L×W×H) | 330×580×620mm(L×W×H) | 400×620×620mm(L×W×H) |
| Equipmentpower supply | 240W(220V/110 can be customized) | 550W(220V/110 can be customized) | 550W(220V/110 can be customized) | 550W (220V/110 can be customized) | 550W(220V/110 can be customized) | 1500W(220V/110 can be customized) | 1500W(220V/110 can be customized) |
| Equipment weight | 50 Kg | 90Kg | 90Kg | 150Kg | 180Kg | 240Kg | 380Kg |
Operation steps
How to replace accessories and precautions
1. Insert the sample into the mold and assemble the mold properly.
2. Put the mold into the tablet press and tighten the screw to secure the mold.
3. Press the "Settings" button to enter the pressure setting interface.
4. Press the "+" key to increase the value of the set pressure.
5. Press the "-" key to decrease the value of the set pressure.
6. Continuously press the"Settings"button to return to the operation interface.
7. Press the "Sample Preparation" button, and the system will start pressurizing according to the set program.
8. After reaching the set pressure, the system will automatically release pressure after maintaining pressure fora period of time.
9. Remove the mold and push the sample out in reverse.
10. Take out the sample.
Full range of lab press types
Click to view our full range of lab press products.
Any question? Our experts have helped many laboratories choose their lab press, contact us now!
Full range of types of laboratory press molds
We have a full range of molds for you to choose from, and the molds fit the body perfectly.
If you need molds with special shapes, we can also customize them for you.
Warnings
Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.
Designed for You
KinTek provide deep custom made service and equipment to worldwide customers, our specialized teamwork and rich experienced engineers are capable to undertake the custom tailoring hardware and software equipment requirements, and help our customer to build up the exclusive and personalized equipment and solution!
Would you please drop your ideas to us, our engineers are ready for you now!
FAQ
What are the advantages of using a manual press?
How does a manual press work?
What types of tasks can be performed using a manual press?
What are laboratory hydraulic machines?
What is a tablet punching machine?
What is a lab press?
What are the advantages of using laboratory hydraulic machines?
What are the main types of tablet punching machines?
What are the applications of pellet presses?
What is the purpose of a hydraulic press in lab?
How do electric laboratory presses work?
What is a press mold?
What is cold isostatic pressing (CIP)?
Cold Isostatic Pressing (CIP) is a process used to compact and mold powders and other materials into a desired shape by applying hydrostatic pressure at room temperature. The process is performed using a flexible mold, typically made of rubber or plastic, that is filled with a liquid pressure medium such as water, oil, or a specialized fluid.
What are the applications of laboratory hydraulic machines?
What is the principle of a tablet punching machine?
How does a pellet press work?
How do you prepare pressed pellets for XRF?
What are different type of lab presses?
What are the advantages of using electric laboratory presses?
What is press Mould in ceramics?
What is KBr used for?
What is manually operated lab press?
What are the main components of a laboratory hydraulic machine?
What are the applications of tablet punching machines?
What are the benefits of using a pellet press?
What pressure should XRF pellets be?
What are the applications of electric laboratory presses?
How are pellet molds used?
What is the KBr pellet method?
What are the advantages of cold isostatic pressing?
- High green strength: Machining of the compacted material in its green state becomes more feasible.
- Materials that are hard to press: Isostatic pressing can be performed on powders without the need for water, lubricants, or binders, making it applicable to a wider range of materials.
- Predictable shrinkage during sintering is achieved due to the high compaction and uniform density.
- Time and cost savings in post-processing are possible due to the ability to create large, complex, and near-net shapes.
- Large aspect ratio parts with uniform density can be produced, resulting in improved quality.
- Green strength enables efficient in-process handling and treatment, reducing production costs.
What is a cold isostatic press?
A cold isostatic press (CIP) is a machine used to compact and mold powders and other materials into a desired shape.
The process works by filling a flexible mold, usually made of rubber or plastic, with a liquid pressure medium like water, oil, or a specialized fluid. This mold is then placed in a closed container, and equal pressure is applied to each surface to achieve a high-pressure environment.
The pressure results in an increase in the product's density and allows it to take on the desired shape.
Cold isostatic pressing is performed at room temperature, in contrast to hot isostatic pressing which is carried out at higher temperatures.
What considerations should be taken when selecting a laboratory hydraulic machine?
What are the advantages of using a tablet punching machine?
What factors should be considered when selecting a pellet press?
What is the advantage of XRF pressed pellet technique?
What considerations should be taken when selecting an electric laboratory press?
What types of materials can be pelletized using pellet molds?
Why KBr is used for pellet?
Application field of cold isostatic press?
Cold Isostatic Pressing is widely used for various applications, including the consolidation of ceramic powders, compression of graphite, refractory materials, and electrical insulators, as well as the production of fine ceramics for dental and medical applications.
This technology is also making inroads into new fields such as pressing sputtering targets, coating valve parts in engines to reduce wear on cylinder heads, telecommunications, electronics, aerospace, and automotive industries.
How does a manual tablet press work?
How can one select the appropriate pellet mold for their specific application?
How to make KBr pellets for FTIR?
What are the wearing parts of cold isostatic pressing equipment?
The wearing parts of cold isostatic equipment are mainly various seals, such as various types of seal rings, valve cores and valve seats.
What industries benefit from using tablet punching machines?
Do you provide matching cold isostatic press molds?
We offer a variety of standard mold shapes for customers to experiment or validate their process. Custom mold design services are also available upon request.
What safety features are included in tablet punching machines?
Why has the tablet press evolved over time?
4.8
out of
5
The lab pellet press machine is a game-changer in our lab. It's efficient, accurate, and incredibly easy to use.
4.9
out of
5
We've been using the KINTEK press for a few months now and it's been a great investment. It's made our sample preparation much faster and more efficient.
4.7
out of
5
The customer service from KINTEK has been excellent. They're always quick to respond to our inquiries and have been very helpful in resolving any issues we've had.
5.0
out of
5
The machine is well-built and durable. It's also very easy to clean and maintain, which is a huge plus in a busy lab.
4.8
out of
5
The KINTEK press is a great value for the money. It's a high-quality machine that's built to last.
4.9
out of
5
I'm very impressed with the technological advancements in the KINTEK press. It's a cutting-edge machine that's helping us to stay ahead of the curve in our research.
4.7
out of
5
The KINTEK press has helped us to improve the quality of our research. We're now able to produce more consistent and accurate results.
5.0
out of
5
The machine is very easy to use. Even our new lab technicians were able to learn how to operate it quickly and easily.
4.8
out of
5
I'm very happy with the KINTEK press. It's a great machine that's helping us to improve our research efficiency.
4.9
out of
5
The customer service from KINTEK has been excellent. They're always quick to respond to our inquiries and have been very helpful in resolving any issues we've had.
4.7
out of
5
The machine is well-built and durable. It's also very easy to clean and maintain, which is a huge plus in a busy lab.
5.0
out of
5
The KINTEK press is a great value for the money. It's a high-quality machine that's built to last.
4.8
out of
5
I'm very impressed with the technological advancements in the KINTEK press. It's a cutting-edge machine that's helping us to stay ahead of the curve in our research.
4.9
out of
5
The KINTEK press has helped us to improve the quality of our research. We're now able to produce more consistent and accurate results.
4.7
out of
5
The machine is very easy to use. Even our new lab technicians were able to learn how to operate it quickly and easily.
5.0
out of
5
I'm very happy with the KINTEK press. It's a great machine that's helping us to improve our research efficiency.
PDF - Automatic Lab Pellet Press Machine 20T / 30T / 40T / 60T / 100T
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DownloadCatalog of Pellet Press
DownloadCatalog of Xrf Pellet Press
DownloadCatalog of Lab Press
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DownloadCatalog of Pellet Dies
DownloadCatalog of Kbr Pellet Press
DownloadCatalog of Cold Isostatic Press
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