Manual Heated Lab Press

Integrated manual heated lab pellet press 120mm / 180mm / 200mm / 300mm

Name: Integrated manual heated lab pellet press 120mm / 180mm / 200mm / 300mm
Brand: Kintek Solution
SKU: PCY
Rating: 4.82 (10 reviews)

Item Number : PCY

Price varies based on specs and customizations

Working pressure: 0-10 T
Heating plate: 200mm*200mm
Heating temperature: <500 ℃
Cooling method: Chiller circulator

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Applications

Hydraulic lab press is widely used in material researching labs,pharmacy,catalytic reaction,ceramics, electronic industries, it is one high efficient equipment for the sample preparing, due to its small footprint, it easy to carry and move, can work inside the vacuum glove box for processing under vacuum environment. Hydraulic press can also process hot press function with heating plates, which can serve the particular material processing.

Integrated lab heat press has a better structure, which is convenient for processing samples that need heat pressing. can be heated up to 500°C.

Feature

Fast heating, heating plate can be single side or double side
Water circulating fast cooling to protect the press
Max. Heating temperature is up to 500 ℃
Small footprint, light weight, easy to carry and move, nice fitting vacuum glove box

Detail & Parts

Integrated manual heated lab pellet press

Rapid cooling and high temperature protection

When the temperature of the heating plate is air-cooled below 300℃, we can quickly cool the heating plate to room temperature through the water cooling cycle
When the temperature of the heating plate is higher than 300℃, we need to pass water to the heat insulation plate to protect the temperature of the whole machine from rising

Advantages

The upper plate adopts electroplated countersunk head hexagonal screws, beautiful and space-saving
Chrome-plated cylinder, smooth surface, no rust, good sealing rubber ring, no oil leakage
One-piece main board structure, oil pool, main board, oil cylinder in a body, no seal connection
Extended pulling spring, good rebound effect, not easy to deformation, can achieve the cylinder 30mm return without deformation
All aluminum alloy hand wheel, beautiful, practical, not easy to break
Small size, light weight, no oil leakage, can be used in the glove box
Mold using Japanese high-speed steel, good material, high hardness, no deformation, long service life
Digital display pressure gauge, more accurate pressure control, pressure display accuracy of 0.01MPa
Oil pool outside the host, easy to replace the oil, and the oil circuit increased the hydraulic oil filtration device
Special plunger, using special custom sealing structure, excellent sealing effect
Pressurizing device, placed in the lowermost corner of the mainframe, the angle is reasonable, pressurizing force does not tilt back

Technical specifications

Instrument model	PCY-5T1212	PCY-10T1818	PCY-10T2020	PCY-15T3030
Pressure Range	0-5.0 tons	0-10.0 tons	0-10.0 tons	0-15.0 tons
Piston diameter	50mm (d) in chrome plated oil cylinder	65mm (d) in chrome plated oil cylinder	65mm (d) in chrome plated oil cylinder	95mm (d) in chrome plated oil cylinder
Main overall structure	Equipment without sealed connections to reduce oil leakage points	Equipment without sealed connections to reduce oil leakage points	Equipment without sealed connections to reduce oil leakage points	Equipmentwithout sealed connections to reduce oil leakage points
Mold heating temperature	Room temperature -300.0C/500.0C	Room temperature-300.0C/500.0C	Room temperature-300.0C/500.0C	Room temperature-300.0C/500.0C
Insulation method	Imported insulation board	Imported insulation board	Imported insulation board	Imported insulation board
Cooling method	Quick cooling with water cooling [optional water cooling machine]	Quick cooling with water cooling [optional water cooling machine]	Quick cooling with water cooling [optional water cooling machine]	Quick cooling with water cooling [optional water cooling machine]
Hot platen size	Double plate heating 120×120mm(M×N)	Double plate heating 180×180mm(M×N)	Double plate heating200×200mm(M×N)	Double plate heating300×300mm(M×N)
Workspace	140×140×60mm	180×180×60mm	200×200×60 mm	300×300×65mm
Dimensions	250×230×390mm(L×W×H)	290×290×420mm(L×W×H)	320×290×420mm(L×W×H)	450×420×450mm(L×W×H)
Power supply	700W(220V/110V can be customized)	1000 W(220V/110V can be customized)	1200 W(220V/110V can be customized)	3000 W(220V/110V can be customized)
Weight	55 Kg	90 Kg	95Kg	180Kg
Dimensional diagram of powder tablet press	See picture below	See picture below	See picture below	See picture below

Dimensional diagram of powder tablet press

Convenience: The electric heating tablet press has the advantages of small size, fast heating, rapid cooling, and easy use. It is widely used in the plastic and rubber industry.
Efficiency: The use of water cooling cycle cooling can accelerate the cooling rate of the sample after molding, reduce the sample preparation time, and improve efficiency.
Accuracy: PLC program temperature control is adopted to effectively prevent the temperature from overshooting when the heating mold heats up. The temperature display of 0.1°C is more accurate.

Setting interface

Set: In the operation interface, press the settings button to enter the settings interface, then press the settings button to move the settings content. After moving to the mold diameter, press the settings button again to retum to the operation interface. Note: When the time is set to "0", it means that the time is set to infinity.
+: In the operation interface, press the "+" key to increase the setting number.
-: In the operation interface, press the "-" key to reduce the number of settings.

Upper: Press the "Upper Plate" button on the operation interface, and the upper plate will start heating to the set temperature. After the automatic timing and constant temperature timer are completed,the heating will stop. Or press the "Upper Plate" button again to stop heating the upper plate. During the heating process, all setting buttons are invalid.
Lower: Press the "Lower Plate" button on the operation interface, and the lower plate will start heating to the set temperature. After the automatic timing and constant temperature timer are completed, heating will stop.
Zero: If the sample is not in contact, but the device has already displayed pressure, it may be due to the weight of the heating plate. We can press the "reset" button to reset the pressure to zero.

Operation steps

How to replace accessories and precautions

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Step 1: Place the sample into the heating mold.

Step 2: Press the settings button to enter the settings menu.

Step 3: Set the temperature value and insulation time. If the time is set to 0, it is infinite time.

Step 4: Press the Heat button to start mold heating.

Step 5: If the initial pressure is not zero, press the zero button to resetthe pressure to zero.

Step 6: Then shake the pressure plate to precisely control the pressure we need.

Full range of lab press types

Click to view our full range of lab press products.

Any question? Our experts have helped many laboratories choose their lab press, contact us now!

Full range of types of laboratory press molds

We have a full range of molds for you to choose from, and the molds fit the body perfectly.

If you need molds with special shapes, we can also customize them for you.

laboratory press mold

Click to see all press molds.

Warnings

Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.

Designed for You

KinTek provide deep custom made service and equipment to worldwide customers, our specialized teamwork and rich experienced engineers are capable to undertake the custom tailoring hardware and software equipment requirements, and help our customer to build up the exclusive and personalized equipment and solution!

Would you please drop your ideas to us, our engineers are ready for you now!

FAQ

What are the advantages of using a manual press?

Manual presses offer several advantages in industrial and workshop settings. They are simple to operate, requiring minimal training or expertise. The manual operation allows for precise control over the applied force, making them suitable for delicate or precise tasks. Manual presses are often more cost-effective compared to automated or hydraulic presses, making them a popular choice for small-scale operations or workshops with limited budgets. They are portable and do not require a power source, allowing for flexibility in their usage. Manual presses are also known for their durability and reliability, requiring minimal maintenance and having a long lifespan.

How does a manual press work?

A manual press works by utilizing manual force to apply pressure or force on a workpiece. The press typically consists of a frame, a lever or handle, and a mechanism for transmitting and amplifying the force. When the lever or handle is actuated, it moves a ram or plunger that applies pressure to the workpiece. The press may feature adjustable stops or gauges to control the depth or force of the applied pressure. The size and configuration of the press determine the maximum force that can be applied. Manual presses often use mechanical advantage, such as a leverage system, to multiply the force exerted by the operator. The force is transmitted to the workpiece, allowing for various operations like pressing, bending, punching, or riveting.

What types of tasks can be performed using a manual press?

Manual presses are versatile tools that can perform a variety of tasks. They are commonly used for pressing operations, such as assembling parts, forming or bending metal, or compressing materials. Manual presses can also be used for punching or riveting tasks, where holes need to be created or metal components need to be joined together. Additionally, manual presses are employed in tasks like embossing, stamping, or crimping, where pressure is applied to create specific shapes or patterns. The wide range of available dies, molds, or attachments allows for customization and adaptability to different applications.

What is a lab press?

A lab press, also known as a laboratory press, is a machine used to create compressed pellets from powdered material for various applications such as pharmaceutical development, spectroscopy, and bomb calorimetry. The powders are placed into a die and are pressed into shape by hydraulic action. Lab presses can have a wide range of pressures, from 15 to 200 metric tons, and can accommodate a wide range of different-sized or customized dies. They are commonly used in industries such as pharmaceutical, laminating, rubber and plastic molding, and for R&D work, testing, short runs, limited production, cell manufacturing, and lean manufacturing.

What are the advantages of using a hydraulically heated laboratory press?

Hydraulically heated laboratory presses offer several advantages in scientific research and material characterization. The hydraulic system provides precise and adjustable pressure control, allowing researchers to apply specific pressure levels to samples. The inclusion of a heating element enables precise temperature control, facilitating experiments that require elevated temperatures or thermal treatments. The presses are also versatile and can accommodate a wide range of sample sizes and shapes. They are commonly used for applications such as powder compaction, material synthesis, sample preparation for spectroscopic analysis, and polymer molding. The combination of pressure and heat in a single machine streamlines experimental processes and offers researchers greater control over their experimental conditions.

What is the purpose of a hydraulic press in lab?

A hydraulic press in the laboratory is used to test the strength and durability of materials, investigate the effects of high pressure on different substances, and create pellets for sample analysis. It is a machine that uses fluid pressure to generate a force, which can be used to compress or mold materials. Laboratory hydraulic presses are smaller versions of industrial machines that offer more precision and control. They are commonly used to create KBr pellets for FTIR and general sample pellets for XRF in order to study the elemental composition of materials.

What are the applications of pellet presses?

Pellet presses have a wide range of applications across various industries. They are commonly used in the pharmaceutical industry to produce uniform and compacted pellets for drug formulations. In the food industry, pellet presses are used to create animal feed pellets, as well as pellets for snacks and breakfast cereals. Pellet presses are also used in the chemical industry for catalysts, fertilizers, and chemical additives. Additionally, they find application in the biomass industry for the production of wood pellets for fuel, as well as in the metallurgical industry for the production of metal pellets for further processing.

What does a hydraulic lab heat press do?

A hydraulic lab heat press is a machine that uses fluid pressure to generate force and heat to melt powdered material and compress it into the desired shape and size for lab applications. It is used to create a wide range of samples, pellets, and test specimens for materials such as polymers, composites, ceramics, and pharmaceuticals. The lab press can be a benchtop or floor unit and can generate from 15 to over 200 tons of compressive force. It has heated platens that can range from 50℃ to 500℃.

What are different type of lab presses?

Different types of laboratory presses include manual hydraulic presses, automated hydraulic presses. Manual hydraulic presses use hand-operated levers to apply pressure, while automated presses are equipped with programmable controls to press products more accurately and consistently. When selecting a hydraulic press, it is important to consider the amount of force needed for a specific sample, how much space is provided in the lab, and how much energy and strength is required to pump the press.

How does a pellet press work?

A pellet press works by feeding the material into a chamber where it is compressed by a rotating roller or extrusion plate. The pressure applied forces the material through a die with holes of a specific size and shape, which determines the size and shape of the pellets. The pellets are then cut to the desired length and collected for further processing or packaging. Some pellet presses may also include additional steps, such as drying or cooling the pellets, depending on the specific application.

What is manually operated lab press?

A manually operated lab press, also known as a manual hydraulic press, is a type of laboratory equipment that uses hydraulic pressure to compress or compact a sample. It typically consists of a cylinder filled with hydraulic oil that supplies pressure to a moving piston, which is operated using a hand-operated pump. Manual presses are often used in laboratories to prepare samples for analysis, such as KBr pellets for FTIR spectroscopy or general sample pellets for XRF. They are available in different sizes and capacities and are often cheaper than their automatic counterparts.

What types of samples or materials can be processed in a hydraulically heated laboratory press?

Hydraulically heated laboratory presses can process a wide range of samples and materials. They are commonly used for powders, granules, pellets, and other solid forms. The presses are particularly useful for compacting powders into tablets or pellets for subsequent analysis or material characterization. They can also be used for synthesizing materials through processes such as hot pressing or sintering. In addition, the presses can handle materials such as polymers or composites, allowing for molding or shaping experiments. The versatility of hydraulically heated laboratory presses makes them suitable for various applications in materials science, chemistry, geology, and other scientific disciplines.

What are the benefits of using a pellet press?

How does a hydraulically heated laboratory press work?

A hydraulically heated laboratory press operates by combining hydraulic pressure and controlled heat to process samples. The press consists of a hydraulic system that applies pressure to the sample and a heating element that provides controlled temperature. The pressure is generated by a hydraulic pump, which pressurizes a liquid, typically oil or water, in a closed system. The pressurized liquid is then directed to a piston or platen that applies the pressure to the sample. The heating element, often in the form of heated platens or resistance heating, allows for controlled temperature application to the sample. The combination of pressure and heat allows for various processes, such as powder compaction, material synthesis, or polymer molding, depending on the specific experimental requirements.

What factors should be considered when selecting a pellet press?

Several factors should be considered when selecting a pellet press. These include the desired pellet size and shape, the material properties, the required production capacity, and the available space and resources. The type and condition of the material being processed, such as its moisture content, particle size, and flowability, can also influence the selection of the pellet press. Additionally, factors such as the power requirements, ease of operation and maintenance, and the availability of spare parts and technical support should be considered. It is important to choose a pellet press that aligns with the specific requirements and objectives of the application to ensure optimal performance and cost-effectiveness.

How can the performance of a hydraulically heated laboratory press be optimized?

The performance of a hydraulically heated laboratory press can be optimized through several means. Regular maintenance is crucial to ensure the machine operates smoothly and accurately. This includes checking and lubricating hydraulic components, inspecting heating elements for wear or damage, and calibrating pressure and temperature sensors as necessary. It is important to follow the manufacturer's guidelines for proper usage and maintenance. Calibration of the pressure and temperature controls should be conducted periodically to ensure accurate and reliable results. Selection of appropriate fixtures or molds for sample preparation is important to ensure uniform pressure application. Collaborating with manufacturers or experts in laboratory press technology can provide valuable guidance and recommendations for optimizing the performance of a hydraulically heated laboratory press.

View more faqs for this product

4.8

out of

5

The delivery of my integrated manual heated lab pellet press was lightning fast, arriving within days of placing the order. I appreciate the prompt service.

Fatimah Khan

4.9

out of

5

This lab pellet press is an incredible value for the price. It's well-made, easy to use, and produces high-quality pellets. I highly recommend it to anyone in need of a lab pellet press.

Katrina Garcia

4.7

out of

5

The quality of this lab pellet press is top-notch. It's made from durable materials and feels like it will last for years to come. I'm very satisfied with my purchase.

Mohamed Ali

4.8

out of

5

I've been using this lab pellet press for several months now and it's still going strong. It's very durable and has held up well to the demands of my lab work.

Isabella Johnson

4.9

out of

5

The technological advancement of this lab pellet press is impressive. It's equipped with the latest features and capabilities, making it a valuable asset to my lab. I'm very happy with my purchase.

Oliver Chen

4.8

out of

5

I'm thoroughly impressed with the speed of delivery for this lab pellet press. It arrived within days of placing the order, allowing me to start using it right away. The prompt service is greatly appreciated.

Aisha Patel

4.7

out of

5

The value for money of this lab pellet press is exceptional. It's an affordable option that doesn't compromise on quality or performance. I highly recommend it to anyone on a budget.

David Smith

4.9

out of

5

The quality of this lab pellet press is outstanding. It's made from high-quality materials and is built to last. I'm confident that it will provide years of reliable service.

Maria Garcia

4.8

out of

5

The durability of this lab pellet press is remarkable. It's been through a lot of use in my lab and it's still going strong. I'm very impressed with its longevity.

Ahmed Khan

4.9

out of

5

The technological advancement of this lab pellet press is cutting-edge. It's equipped with the latest features and capabilities, making it a valuable asset to my research. I'm very happy with my purchase.

Emily Jones

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Integrated manual heated lab pellet press 120mm / 180mm / 200mm / 300mm

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Applications

Feature

Detail & Parts

Advantages

Technical specifications

Setting interface

Operation steps

​How to replace accessories and precautions

Full range of lab press types

Full range of types of laboratory press molds

Warnings

Designed for You

FAQ

What are the advantages of using a manual press?

How does a manual press work?

What types of tasks can be performed using a manual press?

What is a lab press?

What are the advantages of using a hydraulically heated laboratory press?

What is the purpose of a hydraulic press in lab?

What are the applications of pellet presses?

What does a hydraulic lab heat press do?

What are different type of lab presses?

How does a pellet press work?

What is manually operated lab press?

What types of samples or materials can be processed in a hydraulically heated laboratory press?

What are the benefits of using a pellet press?

How does a hydraulically heated laboratory press work?

What factors should be considered when selecting a pellet press?

How can the performance of a hydraulically heated laboratory press be optimized?

PDF of PCY

Catalog of Manual Heated Lab Press

Catalog of Manual Lab Press

Catalog of Hydraulic Heated Lab Press

Catalog of Lab Press

Catalog of Pellet Press

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How to replace accessories and precautions