Manual Heated Lab Press
Integrated manual heated lab pellet press 120mm / 180mm / 200mm / 300mm
Item Number : PCY
Price varies based on specs and customizations
- Working pressure
- 0-10 T
- Heating plate
- 200mm*200mm
- Heating temperature
- <500 ℃
- Cooling method
- Chiller circulator
Shipping:
Contact us to get shipping details Enjoy On-time Dispatch Guarantee.
Applications
Hydraulic lab press is widely used in material researching labs,pharmacy,catalytic reaction,ceramics, electronic industries, it is one high efficient equipment for the sample preparing, due to its small footprint, it easy to carry and move, can work inside the vacuum glove box for processing under vacuum environment. Hydraulic press can also process hot press function with heating plates, which can serve the particular material processing.
Integrated lab heat press has a better structure, which is convenient for processing samples that need heat pressing. can be heated up to 500°C.
Feature
- Fast heating, heating plate can be single side or double side
- Water circulating fast cooling to protect the press
- Max. Heating temperature is up to 500 ℃
- Small footprint, light weight, easy to carry and move, nice fitting vacuum glove box
Detail & Parts
- When the temperature of the heating plate is air-cooled below 300℃, we can quickly cool the heating plate to room temperature through the water cooling cycle
- When the temperature of the heating plate is higher than 300℃, we need to pass water to the heat insulation plate to protect the temperature of the whole machine from rising
Advantages
- The upper plate adopts electroplated countersunk head hexagonal screws, beautiful and space-saving
- Chrome-plated cylinder, smooth surface, no rust, good sealing rubber ring, no oil leakage
- One-piece main board structure, oil pool, main board, oil cylinder in a body, no seal connection
- Extended pulling spring, good rebound effect, not easy to deformation, can achieve the cylinder 30mm return without deformation
- All aluminum alloy hand wheel, beautiful, practical, not easy to break
- Small size, light weight, no oil leakage, can be used in the glove box
- Mold using Japanese high-speed steel, good material, high hardness, no deformation, long service life
- Digital display pressure gauge, more accurate pressure control, pressure display accuracy of 0.01MPa
- Oil pool outside the host, easy to replace the oil, and the oil circuit increased the hydraulic oil filtration device
- Special plunger, using special custom sealing structure, excellent sealing effect
- Pressurizing device, placed in the lowermost corner of the mainframe, the angle is reasonable, pressurizing force does not tilt back
Technical specifications
Instrument model | PCY-5T1212 | PCY-10T1818 | PCY-10T2020 | PCY-15T3030 |
---|---|---|---|---|
Pressure Range | 0-5.0 tons | 0-10.0 tons | 0-10.0 tons | 0-15.0 tons |
Piston diameter | 50mm (d) in chrome plated oil cylinder | 65mm (d) in chrome plated oil cylinder | 65mm (d) in chrome plated oil cylinder | 95mm (d) in chrome plated oil cylinder |
Main overall structure | Equipment without sealed connections to reduce oil leakage points | Equipment without sealed connections to reduce oil leakage points | Equipment without sealed connections to reduce oil leakage points | Equipmentwithout sealed connections to reduce oil leakage points |
Mold heating temperature | Room temperature -300.0C/500.0C | Room temperature-300.0C/500.0C | Room temperature-300.0C/500.0C | Room temperature-300.0C/500.0C |
Insulation method | Imported insulation board | Imported insulation board | Imported insulation board | Imported insulation board |
Cooling method | Quick cooling with water cooling [optional water cooling machine] | Quick cooling with water cooling [optional water cooling machine] | Quick cooling with water cooling [optional water cooling machine] | Quick cooling with water cooling [optional water cooling machine] |
Hot platen size | Double plate heating 120×120mm(M×N) | Double plate heating 180×180mm(M×N) | Double plate heating200×200mm(M×N) | Double plate heating300×300mm(M×N) |
Workspace | 140×140×60mm | 180×180×60mm | 200×200×60 mm | 300×300×65mm |
Dimensions | 250×230×390mm(L×W×H) | 290×290×420mm(L×W×H) | 320×290×420mm(L×W×H) | 450×420×450mm(L×W×H) |
Power supply | 700W(220V/110V can be customized) | 1000 W(220V/110V can be customized) | 1200 W(220V/110V can be customized) | 3000 W(220V/110V can be customized) |
Weight | 55 Kg | 90 Kg | 95Kg | 180Kg |
Dimensional diagram of powder tablet press | See picture below | See picture below | See picture below | See picture below |
- Convenience: The electric heating tablet press has the advantages of small size, fast heating, rapid cooling, and easy use. It is widely used in the plastic and rubber industry.
- Efficiency: The use of water cooling cycle cooling can accelerate the cooling rate of the sample after molding, reduce the sample preparation time, and improve efficiency.
- Accuracy: PLC program temperature control is adopted to effectively prevent the temperature from overshooting when the heating mold heats up. The temperature display of 0.1°C is more accurate.
Setting interface
- Set: In the operation interface, press the settings button to enter the settings interface, then press the settings button to move the settings content. After moving to the mold diameter, press the settings button again to retum to the operation interface. Note: When the time is set to "0", it means that the time is set to infinity.
- +: In the operation interface, press the "+" key to increase the setting number.
- -: In the operation interface, press the "-" key to reduce the number of settings.
- Upper: Press the "Upper Plate" button on the operation interface, and the upper plate will start heating to the set temperature. After the automatic timing and constant temperature timer are completed,the heating will stop. Or press the "Upper Plate" button again to stop heating the upper plate. During the heating process, all setting buttons are invalid.
- Lower: Press the "Lower Plate" button on the operation interface, and the lower plate will start heating to the set temperature. After the automatic timing and constant temperature timer are completed, heating will stop.
- Zero: If the sample is not in contact, but the device has already displayed pressure, it may be due to the weight of the heating plate. We can press the "reset" button to reset the pressure to zero.
Operation steps
How to replace accessories and precautions
Please click the link
Step 1: Place the sample into the heating mold.
Step 2: Press the settings button to enter the settings menu.
Step 3: Set the temperature value and insulation time. If the time is set to 0, it is infinite time.
Step 4: Press the Heat button to start mold heating.
Step 5: If the initial pressure is not zero, press the zero button to resetthe pressure to zero.
Step 6: Then shake the pressure plate to precisely control the pressure we need.
Full range of lab press types
Click to view our full range of lab press products.
Any question? Our experts have helped many laboratories choose their lab press, contact us now!
Full range of types of laboratory press molds
We have a full range of molds for you to choose from, and the molds fit the body perfectly.
If you need molds with special shapes, we can also customize them for you.
Warnings
Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.
Designed for You
KinTek provide deep custom made service and equipment to worldwide customers, our specialized teamwork and rich experienced engineers are capable to undertake the custom tailoring hardware and software equipment requirements, and help our customer to build up the exclusive and personalized equipment and solution!
Would you please drop your ideas to us, our engineers are ready for you now!
FAQ
What are the advantages of using a manual press?
How does a manual press work?
What types of tasks can be performed using a manual press?
What are laboratory hydraulic machines?
What is a lab press?
What are the advantages of using a hydraulically heated laboratory press?
What are the advantages of using laboratory hydraulic machines?
What is the purpose of a hydraulic press in lab?
What are the applications of pellet presses?
How do electric laboratory presses work?
What is Isostatic Pressing?
What are the benefits of isostatic pressing?
What does a hydraulic lab heat press do?
What are the applications of laboratory hydraulic machines?
What are different type of lab presses?
How does a pellet press work?
What are the advantages of using electric laboratory presses?
What is KBr used for?
How do you prepare pressed pellets for XRF?
What are the types of isostatic pressing?
There are two main types of isostatic pressing:
- Hot Isostatic Pressing (HIP): This type of isostatic pressing uses high temperature and high pressure to consolidate and strengthen the material. The material is heated in a sealed container and then subjected to equal pressure from all directions.
- Cold Isostatic Pressing (CIP): In this type of isostatic pressing, the material is compacted at room temperature using hydraulic pressure. This method is commonly used to form ceramic and metal powders into complex shapes and structures.
What types of samples or materials can be processed in a hydraulically heated laboratory press?
What is manually operated lab press?
What are the main components of a laboratory hydraulic machine?
What are the benefits of using a pellet press?
What are the applications of electric laboratory presses?
What is the KBr pellet method?
What pressure should XRF pellets be?
What type of isostatic pressing equipment do you have?
How does a hydraulically heated laboratory press work?
What considerations should be taken when selecting a laboratory hydraulic machine?
What factors should be considered when selecting a pellet press?
What considerations should be taken when selecting an electric laboratory press?
Why KBr is used for pellet?
What is the advantage of XRF pressed pellet technique?
What are the wet bag process and the dry bag process?
The CIP molding process is divided into two methods: the wet bag process and the dry bag process.
Wet bag process:
In this method, the powder material is placed in a flexible mold bag and placed in a pressure vessel filled with high-pressure liquid. This process is ideal for producing multi-shaped products and is suitable for small to large quantities, including large-sized parts.
Dry bag process:
In the dry bag process, a flexible membrane is integrated into the pressure vessel and is used throughout the pressing process. This membrane separates the pressure fluid from the mold, creating a "dry bag." This method is more hygienic as the flexible mold does not get contaminated with wet powder and requires less cleaning of the vessel. It also features fast cycles, making it ideal for mass producing powder products in an automated process.
How can the performance of a hydraulically heated laboratory press be optimized?
How to make KBr pellets for FTIR?
How long is your delivery time? If I want to customize the instrument, how long does it take?
4.8
out of
5
The delivery of my integrated manual heated lab pellet press was lightning fast, arriving within days of placing the order. I appreciate the prompt service.
4.9
out of
5
This lab pellet press is an incredible value for the price. It's well-made, easy to use, and produces high-quality pellets. I highly recommend it to anyone in need of a lab pellet press.
4.7
out of
5
The quality of this lab pellet press is top-notch. It's made from durable materials and feels like it will last for years to come. I'm very satisfied with my purchase.
4.8
out of
5
I've been using this lab pellet press for several months now and it's still going strong. It's very durable and has held up well to the demands of my lab work.
4.9
out of
5
The technological advancement of this lab pellet press is impressive. It's equipped with the latest features and capabilities, making it a valuable asset to my lab. I'm very happy with my purchase.
4.8
out of
5
I'm thoroughly impressed with the speed of delivery for this lab pellet press. It arrived within days of placing the order, allowing me to start using it right away. The prompt service is greatly appreciated.
4.7
out of
5
The value for money of this lab pellet press is exceptional. It's an affordable option that doesn't compromise on quality or performance. I highly recommend it to anyone on a budget.
4.9
out of
5
The quality of this lab pellet press is outstanding. It's made from high-quality materials and is built to last. I'm confident that it will provide years of reliable service.
4.8
out of
5
The durability of this lab pellet press is remarkable. It's been through a lot of use in my lab and it's still going strong. I'm very impressed with its longevity.
4.9
out of
5
The technological advancement of this lab pellet press is cutting-edge. It's equipped with the latest features and capabilities, making it a valuable asset to my research. I'm very happy with my purchase.
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