Products Sample Preparation Vacuum Heated Lab Press Heated Hydraulic Press Machine with Heated Plates for Vacuum Box Laboratory Hot Press
Heated Hydraulic Press Machine with Heated Plates for Vacuum Box Laboratory Hot Press

Vacuum Heated Lab Press

Heated Hydraulic Press Machine with Heated Plates for Vacuum Box Laboratory Hot Press

Item Number : PCVM

Price varies based on specs and customizations


Pressure Range
0~10T
Heating Temperature
0-500℃
Box Size
400*400*400mm
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Applications

The lab heated press for vacuum box is a specialized piece of equipment designed for laboratory use. Its main purpose is to press pills and powders according to specific requirements. One of its distinctive features is the integrated vacuum box, providing a controlled environment for pressing samples.

Primarily utilized in laboratory settings, this manual vacuum heat press is ideal for pressing pills and powders. The vacuum environment ensures a consistent and uniform end product by eliminating air pockets and minimizing oxidation or degradation of samples.

Feature

  • Consistent Results: The vacuum environment eliminates air pockets, ensuring a more uniform end product.
  • Reduced Oxidation: Vacuum pressing minimizes oxidation and degradation of samples.
  • Portability: The compact and lightweight design allows for easy transportation within the laboratory.
  • Precision Control: The high-precision digital pressure gauge and programmable pressure contribute to precise and controlled pressing.
  • Durable Construction: Features such as the chrome-plated cylinder, one-piece main board structure, and high-quality mold contribute to a robust and long-lasting design.

Detail & Parts

Manual vacuum heat press
10T Manual vacuum heat press

Srtting interface

  • Set: In the operation interface, press the settings button to enter the settings interface, then press the settings button to move the settings content. After moving to the mold diameter, press the settings button again to return to the operation interface. Note: When the time is set to "0", it means thatthe time is set to infinity.
  • +: In the operation interface, press the "+" key to increase the setting number.
  • - : In the operation interface, press the "_" key to reduce the number of settings.

Operating interface

  • Upper: Press the "Upper Plate" button on the operation interface, and the upper plate will start heating to the set temperature. After the automatic timing and constant temperature timer are completed,the heating will stop. Or press the "Upper Plate" button again to stop heating the upper plate. During the heating process, all setting buttons are invalid.
  • Lower: Press the "Lower Plate" button on the operation interface, and the lower plate will start heating to the set temperature. After the automatic timing and constant temperature timer are completed, heating will stop.
  • Zreo: If the sample is not in contact, but the device has already displayed pressure, it may be due to the weight of the heating plate. We can press the "reset" button to reset the pressure to zero.

Advantages

  • Vacuum Box: The standout feature is the vacuum box, facilitating sample pressing in a controlled vacuum environment.
  • Precision Control: Equipped with a high-precision digital pressure gauge, allowing accurate control of pressure during the pressing process.
  • Programmable Pressure: The pressure can be programmed, and the hydraulic system automatically restarts when pressure drops to the set value.
  • Compact and Lightweight: Boasting a small footprint and being lightweight, the press is easy to carry and move within the laboratory.
  • Chrome-Plated Cylinder: The chrome-plated cylinder ensures a smooth surface, preventing rust and featuring a good sealing rubber ring to prevent oil leakage.
  • One-Piece Main Board Structure: The main board, oil pool, and oil cylinder are integrated into a single body, eliminating seal connections for enhanced durability.
  • High-Quality Mold: The mold is constructed using Japanese high-speed steel, known for its high hardness, ensuring a long service life and resistance to deformation.
  • Digital Display Pressure Gauge: The digital display pressure gauge provides more accurate pressure control, with a display accuracy of 0.01MPa.
  • Easy Maintenance: The oil pool outside the host simplifies oil replacement, and the hydraulic oil circuit includes a filtration device for improved maintenance.

Technical specifications

Instrument model PCVM-10T
Pressure Range 0-10.0 tons
Pressurization process Manual pressurization
Heating temperature Maximum 500°C
Heating plate 180x180mm,200x200mm
Vacuum box material SUS 304 (stainless steel)
Studio Size 400x400x400mm
Door size 300x350mm
Vacuum degree -0.1MPa
Dimensions 450x550x850(LxWxH)
powersupply 220V50Hz (can support 110V)
Dimensional diagram of powder tablet press
Dimensional diagram of powder tablet press

Operation steps

Step 1: Place the sample into the heating plate

Step 1:Place the sample into the heating plate.

 Step 2: Pre press the sample and close the
door to startvacuuming.

Step 2: Pre press the sample and close the door to startvacuuming.

Step 3:Set the required heating temperature and insulation time.

Step 3:Set the required heating temperature and insulation time.

Step 4: After setting up, return to the main operation interface.

Step 4: After setting up, return to the main operation interface.

Step 5:On the operation interface, press the up and down buttons to start heating the heating plate.

Step 5:Step 5:On the operation interface, press the up and down buttons to start heating the heating plate.

Step 6: After reaching the settemperature, start pressurizing.

Step 6:After reaching the settemperature, start pressurizing.

Step 7: After the pressurization is completed,release the vent valve and open the compartment door.

Step 7: After the pressurization is completed,release the vent valve and open the compartment door.

Step 8:Take out the sample

Step 8: Take out the sample

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FAQ

What Are The Advantages Of Using A Hydraulically Heated Laboratory Press?

Hydraulically heated laboratory presses offer several advantages in scientific research and material characterization. The hydraulic system provides precise and adjustable pressure control, allowing researchers to apply specific pressure levels to samples. The inclusion of a heating element enables precise temperature control, facilitating experiments that require elevated temperatures or thermal treatments. The presses are also versatile and can accommodate a wide range of sample sizes and shapes. They are commonly used for applications such as powder compaction, material synthesis, sample preparation for spectroscopic analysis, and polymer molding. The combination of pressure and heat in a single machine streamlines experimental processes and offers researchers greater control over their experimental conditions.

What Does A Hydraulic Lab Heat Press Do?

A hydraulic lab heat press is a machine that uses fluid pressure to generate force and heat to melt powdered material and compress it into the desired shape and size for lab applications. It is used to create a wide range of samples, pellets, and test specimens for materials such as polymers, composites, ceramics, and pharmaceuticals. The lab press can be a benchtop or floor unit and can generate from 15 to over 200 tons of compressive force. It has heated platens that can range from 50℃ to 500℃.

What Types Of Samples Or Materials Can Be Processed In A Hydraulically Heated Laboratory Press?

Hydraulically heated laboratory presses can process a wide range of samples and materials. They are commonly used for powders, granules, pellets, and other solid forms. The presses are particularly useful for compacting powders into tablets or pellets for subsequent analysis or material characterization. They can also be used for synthesizing materials through processes such as hot pressing or sintering. In addition, the presses can handle materials such as polymers or composites, allowing for molding or shaping experiments. The versatility of hydraulically heated laboratory presses makes them suitable for various applications in materials science, chemistry, geology, and other scientific disciplines.

How Does A Hydraulically Heated Laboratory Press Work?

A hydraulically heated laboratory press operates by combining hydraulic pressure and controlled heat to process samples. The press consists of a hydraulic system that applies pressure to the sample and a heating element that provides controlled temperature. The pressure is generated by a hydraulic pump, which pressurizes a liquid, typically oil or water, in a closed system. The pressurized liquid is then directed to a piston or platen that applies the pressure to the sample. The heating element, often in the form of heated platens or resistance heating, allows for controlled temperature application to the sample. The combination of pressure and heat allows for various processes, such as powder compaction, material synthesis, or polymer molding, depending on the specific experimental requirements.

How Can The Performance Of A Hydraulically Heated Laboratory Press Be Optimized?

The performance of a hydraulically heated laboratory press can be optimized through several means. Regular maintenance is crucial to ensure the machine operates smoothly and accurately. This includes checking and lubricating hydraulic components, inspecting heating elements for wear or damage, and calibrating pressure and temperature sensors as necessary. It is important to follow the manufacturer's guidelines for proper usage and maintenance. Calibration of the pressure and temperature controls should be conducted periodically to ensure accurate and reliable results. Selection of appropriate fixtures or molds for sample preparation is important to ensure uniform pressure application. Collaborating with manufacturers or experts in laboratory press technology can provide valuable guidance and recommendations for optimizing the performance of a hydraulically heated laboratory press.
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Product Datasheet

Heated Hydraulic Press Machine with Heated Plates for Vacuum Box Laboratory Hot Press

Category Catalog

Vacuum Heated Lab Press


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