Manual Heated Lab Press

Manual heat press High temperature hot pressing

Name: Manual heat press High temperature hot pressing
Brand: Kintek Solution
SKU: CPCL
Rating: 4.79 (10 reviews)

Item Number : CPCL

Price varies based on specs and customizations

Cylinder stroke: 80mm
Heating temperature: Up to 1000℃
Sample size: Φ10-30mm
Mold shape: Φ50x90mm

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Introduction

The Manual Hot Press is a versatile device designed for creating permanent electrical and mechanical connections between components. Utilizing advanced heating technology, it melts and flows solder to ensure a robust bond. This machine features a titanium indenter for even temperature distribution, a digitally controlled pressure gauge, and an adjustable pressure head for precise application. Ideal for various applications, it operates through a manual hydraulic system, applying controlled pressure and heat to the material placed on the piston.

Applications

Manual Hot Press machines are versatile tools used across various industries for creating strong, permanent connections between materials through heat and pressure. These machines are particularly valued for their ability to maintain constant pressure and temperature, ensuring high-quality end products. Below are the main application areas where Manual Hot Press machines are utilized:

Electronics Manufacturing: Used for soldering components onto circuit boards, ensuring a secure and reliable electrical connection.
Composite Material Fabrication: Ideal for pressing layers of composite materials together, such as carbon fiber or fiberglass, to create strong and durable structures.
Ceramic and Glass Bonding: Employed in bonding ceramic or glass components, often used in the production of advanced ceramics and specialty glass products.
Polymer Processing: Used in the manufacturing of polymer-based products, where precise temperature and pressure control are crucial for achieving desired material properties.
Research and Development: Widely used in laboratories for prototyping and developing new materials or products, thanks to their flexibility and precision control.
Automotive Industry: Applied in the production of automotive parts, where strong and durable bonds are required for safety-critical components.

Detail & Parts

Manual high temperature heat press Setting interface

Step 1: Select the data screen to enter the settings interface
Step 2: Select "Program Control Section Settings"
Step 3: There are 20 temperature control programs in the program. Select the first section.
Step 4: Set the temperature and speed of the first section according to the experimental requirements.
Step 5: If multiple temperature control programs are needed, you can set the 20 section program.
Step 6: After setting, press the main interface to return to the operation interface

Operating interface

Step 7: On the main interface, press "heating start".
Step 8: The device starts to heat up according to the program.
Step 9: The equipment will automatically stop after heating up. If the setting is incorrect, such as not reaching the set temperature within the specified time, the device will automatically terminate

Features

The Manual Hot Press is a versatile and precise laboratory equipment designed to facilitate heat transfer processes with high accuracy and efficiency. This machine is equipped with several advanced features that ensure optimal performance and durability, making it an essential tool for various scientific and industrial applications.

Adjustable Pressure Head: This feature allows for even distribution of pressure across the components being processed, ensuring consistent results and preventing damage to delicate materials.
Titanium Indenter: The use of a titanium indenter ensures even temperature distribution, rapid heat-up, and extended service life, contributing to reliable and efficient operations.
Digital Pressure Gauge: With a preset pressure range, this gauge provides precise control over the pressure applied, enhancing the accuracy of the pressing process.
Multiple Program Storage: The ability to pre-store multiple programs allows for quick and easy access to different settings, streamlining the workflow and increasing productivity.
Touch-Operated Interface: A user-friendly interface with program password protection ensures secure and straightforward operation, reducing the risk of errors and unauthorized access.
Automatic Press Control: This feature permits setting multiple pressure regulation steps within the molding cycle, offering greater flexibility and control over the pressing process.
Press Logger: Equipped with a USB port, the press logger allows for the continuous recording of press conditions such as temperature, pressure, and cycle step, facilitating detailed analysis and documentation.
Custom Moulds: Available moulds for producing plates and different types of samples according to international standards, with options for custom designs and company logo engraving.
Calibration Service: Regular maintenance and calibration services ensure the longevity and accuracy of the machine, maintaining its performance over time.

Principle

The Manual Hot Press operates by controlling temperature and pressure to facilitate bonding processes. It uses a hydraulic system driven by oil pressure and compressed air, ensuring adjustable vacuum levels for precise pressure application. The machine features a titanium alloy indenter designed for even pressure distribution, rapid heating, and extended durability. Temperature control is digitally managed for accuracy, and a digital pressure gauge allows for preset pressure ranges, ensuring consistent and reliable bonding outcomes.

Advantages

Enhanced Safety Features: The manual hot press is equipped with a two-hand start button, an emergency rise switch, imported safety hand grating, and a three-sided seal safety door, ensuring a high level of safety for operators.
Customizable Configuration: This machine can be installed according to specific production process requirements, such as under the top cylinder or left and right clamping cylinder. It also supports non-standard customization, making it versatile for various applications.
Efficient Heat Conduction: The manual hot press significantly reduces the time required for heat conduction, especially for workpieces up to 20 millimeters thick. This efficiency minimizes the influence of workpiece thickness on heating, enhancing overall productivity.
Cost-Effective Equipment: Despite lower pressure compared to isostatic pressing, the manual hot press offers refined pressure bearing materials, improved temperature field uniformity, and reduced energy consumption. This makes it a cost-effective choice for large diameter material preparation.
IT Technology Integration: The hot press machine can be controlled by IT technology, allowing for effective control of the densification process and material quality, ensuring consistent and reliable outcomes.
Affordable and Reliable: Unlike automatic counterparts, the manual hydraulic press lacks electronic components, making it more affordable. While it requires more physical effort, it remains a reliable choice for those seeking a cost-effective solution.

Technical specifications

Instrument model	PC-900L
Pressure Range	0-5.0 tons
Pressurization process	Manual pressurization
Cylinder stroke	80mm
Heating temperature	Up to 1000°C
Mold material	Nickel-based alloy (high temperature resistant material)
Sample size	Φ10-30mm
Mold shape	Φ50x90mm
The caliber of the furnace	Φ60mm
Size of the whale machine	400x380x780(LxWxH)
power supply	220V 50Hz
Dimensional diagram of powder tablet press

Operation steps

1.Place the sample into the mold.

2.Put the mold into the hot press.

3.Now pre press the sample.

4.Click on the data screen to set the heating temperature.

5.In the data screen, up to 20 heating programs can be set, and the heating speed can be adjusted.

6.Return to the main interface and start heating.

7.When the temperature reaches the set temperature, start pressurizing.

8.Take out the sample.

FAQ

What are the advantages of using a manual press?

Manual presses offer several advantages in industrial and workshop settings. They are simple to operate, requiring minimal training or expertise. The manual operation allows for precise control over the applied force, making them suitable for delicate or precise tasks. Manual presses are often more cost-effective compared to automated or hydraulic presses, making them a popular choice for small-scale operations or workshops with limited budgets. They are portable and do not require a power source, allowing for flexibility in their usage. Manual presses are also known for their durability and reliability, requiring minimal maintenance and having a long lifespan.

How does a manual press work?

A manual press works by utilizing manual force to apply pressure or force on a workpiece. The press typically consists of a frame, a lever or handle, and a mechanism for transmitting and amplifying the force. When the lever or handle is actuated, it moves a ram or plunger that applies pressure to the workpiece. The press may feature adjustable stops or gauges to control the depth or force of the applied pressure. The size and configuration of the press determine the maximum force that can be applied. Manual presses often use mechanical advantage, such as a leverage system, to multiply the force exerted by the operator. The force is transmitted to the workpiece, allowing for various operations like pressing, bending, punching, or riveting.

What types of tasks can be performed using a manual press?

Manual presses are versatile tools that can perform a variety of tasks. They are commonly used for pressing operations, such as assembling parts, forming or bending metal, or compressing materials. Manual presses can also be used for punching or riveting tasks, where holes need to be created or metal components need to be joined together. Additionally, manual presses are employed in tasks like embossing, stamping, or crimping, where pressure is applied to create specific shapes or patterns. The wide range of available dies, molds, or attachments allows for customization and adaptability to different applications.

What are laboratory hydraulic machines?

Laboratory hydraulic machines are precision instruments used in scientific and industrial settings for applying controlled force and pressure to samples or materials. These machines utilize hydraulic systems to generate the force required for various applications, such as compression testing, material characterization, and sample preparation.

What are the advantages of using a hydraulically heated laboratory press?

Hydraulically heated laboratory presses offer several advantages in scientific research and material characterization. The hydraulic system provides precise and adjustable pressure control, allowing researchers to apply specific pressure levels to samples. The inclusion of a heating element enables precise temperature control, facilitating experiments that require elevated temperatures or thermal treatments. The presses are also versatile and can accommodate a wide range of sample sizes and shapes. They are commonly used for applications such as powder compaction, material synthesis, sample preparation for spectroscopic analysis, and polymer molding. The combination of pressure and heat in a single machine streamlines experimental processes and offers researchers greater control over their experimental conditions.

What are the advantages of using laboratory hydraulic machines?

Laboratory hydraulic machines offer several advantages in terms of their force capacity, precision, and versatility. They can generate high forces, making them suitable for testing or processing materials that require significant pressure. Hydraulic machines provide precise control over the applied force, allowing for accurate and repeatable results. They are often equipped with load cells or sensors to measure and monitor the force or displacement during testing. Hydraulic machines can accommodate a wide range of sample sizes and shapes, making them versatile for various applications. Additionally, they can operate at different speeds, providing flexibility for different testing or processing requirements.

What does a hydraulic lab heat press do?

A hydraulic lab heat press is a machine that uses fluid pressure to generate force and heat to melt powdered material and compress it into the desired shape and size for lab applications. It is used to create a wide range of samples, pellets, and test specimens for materials such as polymers, composites, ceramics, and pharmaceuticals. The lab press can be a benchtop or floor unit and can generate from 15 to over 200 tons of compressive force. It has heated platens that can range from 50℃ to 500℃.

What are the applications of laboratory hydraulic machines?

Laboratory hydraulic machines find applications in diverse fields, including materials science, engineering, geotechnical testing, and quality control. They are commonly used for compression testing of materials, including metals, polymers, ceramics, and composites. Hydraulic machines are employed in tensile testing, bending tests, and fatigue testing, allowing for the characterization of material properties. These machines are also used in geotechnical testing to assess the strength and stability of soils or rock samples. Additionally, hydraulic machines can be utilized for sample preparation, such as pelletizing or briquetting powdered materials.

What types of samples or materials can be processed in a hydraulically heated laboratory press?

Hydraulically heated laboratory presses can process a wide range of samples and materials. They are commonly used for powders, granules, pellets, and other solid forms. The presses are particularly useful for compacting powders into tablets or pellets for subsequent analysis or material characterization. They can also be used for synthesizing materials through processes such as hot pressing or sintering. In addition, the presses can handle materials such as polymers or composites, allowing for molding or shaping experiments. The versatility of hydraulically heated laboratory presses makes them suitable for various applications in materials science, chemistry, geology, and other scientific disciplines.

What is manually operated lab press?

A manually operated lab press, also known as a manual hydraulic press, is a type of laboratory equipment that uses hydraulic pressure to compress or compact a sample. It typically consists of a cylinder filled with hydraulic oil that supplies pressure to a moving piston, which is operated using a hand-operated pump. Manual presses are often used in laboratories to prepare samples for analysis, such as KBr pellets for FTIR spectroscopy or general sample pellets for XRF. They are available in different sizes and capacities and are often cheaper than their automatic counterparts.

What are the main components of a laboratory hydraulic machine?

The main components of a laboratory hydraulic machine include a hydraulic pump, a hydraulic cylinder, a piston, valves, gauges, and a control panel. The hydraulic pump generates pressure by forcing hydraulic fluid into the cylinder. The hydraulic cylinder houses the piston, which applies force to the sample or material. Valves control the flow of hydraulic fluid, allowing for precise control over the applied force. Gauges measure and display the force or pressure being applied. The control panel or software enables users to set and adjust parameters such as force, displacement, or strain.

How does a hydraulically heated laboratory press work?

A hydraulically heated laboratory press operates by combining hydraulic pressure and controlled heat to process samples. The press consists of a hydraulic system that applies pressure to the sample and a heating element that provides controlled temperature. The pressure is generated by a hydraulic pump, which pressurizes a liquid, typically oil or water, in a closed system. The pressurized liquid is then directed to a piston or platen that applies the pressure to the sample. The heating element, often in the form of heated platens or resistance heating, allows for controlled temperature application to the sample. The combination of pressure and heat allows for various processes, such as powder compaction, material synthesis, or polymer molding, depending on the specific experimental requirements.

What considerations should be taken when selecting a laboratory hydraulic machine?

When selecting a laboratory hydraulic machine, several factors should be considered. The force capacity should match the specific application and the maximum force expected. The size and configuration of the hydraulic cylinder should accommodate the sample size and shape. The machine should have precise control over the applied force, displacement, or strain, with user-friendly software or control panels. Safety features, such as emergency stop buttons and protective shields, should be evaluated. It is important to ensure that the machine is constructed from durable materials and designed for long-term use. Additionally, it is crucial to consider the availability of accessories or fixtures to hold the samples securely during testing.

How can the performance of a hydraulically heated laboratory press be optimized?

The performance of a hydraulically heated laboratory press can be optimized through several means. Regular maintenance is crucial to ensure the machine operates smoothly and accurately. This includes checking and lubricating hydraulic components, inspecting heating elements for wear or damage, and calibrating pressure and temperature sensors as necessary. It is important to follow the manufacturer's guidelines for proper usage and maintenance. Calibration of the pressure and temperature controls should be conducted periodically to ensure accurate and reliable results. Selection of appropriate fixtures or molds for sample preparation is important to ensure uniform pressure application. Collaborating with manufacturers or experts in laboratory press technology can provide valuable guidance and recommendations for optimizing the performance of a hydraulically heated laboratory press.

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4.7

out of

5

Impressive build quality and precise temperature control. Highly recommend!

Hiroshi Tanaka

4.8

out of

5

Fast delivery and excellent value for money. Durable and efficient!

Elena Müller

4.9

out of

5

Technologically advanced with a user-friendly interface. A game-changer in the lab!

Carlos Silva

4.7

out of

5

Reliable and sturdy. Perfect for our lab's needs. Great service too!

Anya Petrova

4.8

out of

5

Efficient and easy to operate. Saves us so much time in our experiments!

Liam O'Brien

4.9

out of

5

Top-notch durability and performance. A must-have for any lab!

Fatima Al-Mansour

4.7

out of

5

Quick setup and fantastic results. Very satisfied with the purchase!

Sofia Rossi

4.8

out of

5

Outstanding technological features. Makes our work so much easier and precise!

Andrei Volkov

4.9

out of

5

Exceptional quality and support. Highly recommend for any lab setup!

Isabella Gonzalez

4.7

out of

5

Great value for the price. Durable and performs beyond expectations!

Mohammed Al-Farsi

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Manual heat press High temperature hot pressing

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Introduction

Applications

Detail & Parts

Features

Principle

Advantages

Technical specifications

Operation steps

FAQ

What are the advantages of using a manual press?

How does a manual press work?

What types of tasks can be performed using a manual press?

What are laboratory hydraulic machines?

What are the advantages of using a hydraulically heated laboratory press?

What are the advantages of using laboratory hydraulic machines?

What does a hydraulic lab heat press do?

What are the applications of laboratory hydraulic machines?

What types of samples or materials can be processed in a hydraulically heated laboratory press?

What is manually operated lab press?

What are the main components of a laboratory hydraulic machine?

How does a hydraulically heated laboratory press work?

What considerations should be taken when selecting a laboratory hydraulic machine?

How can the performance of a hydraulically heated laboratory press be optimized?

PDF - Manual heat press High temperature hot pressing

Catalog of Manual Heated Lab Press

Catalog of Hydraulic Heated Lab Press

Catalog of Manual Lab Press

Catalog of Lab Hydraulic Press

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