Name: Manual heat press High temperature hot pressing
Brand: Kintek Solution
SKU: CPCL
Rating: 4.79 (10 reviews)

Introduction

The Manual Hot Press is a versatile device designed for creating permanent electrical and mechanical connections between components. Utilizing advanced heating technology, it melts and flows solder to ensure a robust bond. This machine features a titanium indenter for even temperature distribution, a digitally controlled pressure gauge, and an adjustable pressure head for precise application. Ideal for various applications, it operates through a manual hydraulic system, applying controlled pressure and heat to the material placed on the piston.

Applications

Manual Hot Press machines are versatile tools used across various industries for creating strong, permanent connections between materials through heat and pressure. These machines are particularly valued for their ability to maintain constant pressure and temperature, ensuring high-quality end products. Below are the main application areas where Manual Hot Press machines are utilized:

Electronics Manufacturing: Used for soldering components onto circuit boards, ensuring a secure and reliable electrical connection.
Composite Material Fabrication: Ideal for pressing layers of composite materials together, such as carbon fiber or fiberglass, to create strong and durable structures.
Ceramic and Glass Bonding: Employed in bonding ceramic or glass components, often used in the production of advanced ceramics and specialty glass products.
Polymer Processing: Used in the manufacturing of polymer-based products, where precise temperature and pressure control are crucial for achieving desired material properties.
Research and Development: Widely used in laboratories for prototyping and developing new materials or products, thanks to their flexibility and precision control.
Automotive Industry: Applied in the production of automotive parts, where strong and durable bonds are required for safety-critical components.

Detail & Parts

Manual high temperature heat press Setting interface

Step 1: Select the data screen to enter the settings interface
Step 2: Select "Program Control Section Settings"
Step 3: There are 20 temperature control programs in the program. Select the first section.
Step 4: Set the temperature and speed of the first section according to the experimental requirements.
Step 5: If multiple temperature control programs are needed, you can set the 20 section program.
Step 6: After setting, press the main interface to return to the operation interface

Operating interface

Step 7: On the main interface, press "heating start".
Step 8: The device starts to heat up according to the program.
Step 9: The equipment will automatically stop after heating up. If the setting is incorrect, such as not reaching the set temperature within the specified time, the device will automatically terminate

Features

The Manual Hot Press is a versatile and precise laboratory equipment designed to facilitate heat transfer processes with high accuracy and efficiency. This machine is equipped with several advanced features that ensure optimal performance and durability, making it an essential tool for various scientific and industrial applications.

Adjustable Pressure Head: This feature allows for even distribution of pressure across the components being processed, ensuring consistent results and preventing damage to delicate materials.
Titanium Indenter: The use of a titanium indenter ensures even temperature distribution, rapid heat-up, and extended service life, contributing to reliable and efficient operations.
Digital Pressure Gauge: With a preset pressure range, this gauge provides precise control over the pressure applied, enhancing the accuracy of the pressing process.
Multiple Program Storage: The ability to pre-store multiple programs allows for quick and easy access to different settings, streamlining the workflow and increasing productivity.
Touch-Operated Interface: A user-friendly interface with program password protection ensures secure and straightforward operation, reducing the risk of errors and unauthorized access.
Automatic Press Control: This feature permits setting multiple pressure regulation steps within the molding cycle, offering greater flexibility and control over the pressing process.
Press Logger: Equipped with a USB port, the press logger allows for the continuous recording of press conditions such as temperature, pressure, and cycle step, facilitating detailed analysis and documentation.
Custom Moulds: Available moulds for producing plates and different types of samples according to international standards, with options for custom designs and company logo engraving.
Calibration Service: Regular maintenance and calibration services ensure the longevity and accuracy of the machine, maintaining its performance over time.

Principle

The Manual Hot Press operates by controlling temperature and pressure to facilitate bonding processes. It uses a hydraulic system driven by oil pressure and compressed air, ensuring adjustable vacuum levels for precise pressure application. The machine features a titanium alloy indenter designed for even pressure distribution, rapid heating, and extended durability. Temperature control is digitally managed for accuracy, and a digital pressure gauge allows for preset pressure ranges, ensuring consistent and reliable bonding outcomes.

Advantages

Enhanced Safety Features: The manual hot press is equipped with a two-hand start button, an emergency rise switch, imported safety hand grating, and a three-sided seal safety door, ensuring a high level of safety for operators.
Customizable Configuration: This machine can be installed according to specific production process requirements, such as under the top cylinder or left and right clamping cylinder. It also supports non-standard customization, making it versatile for various applications.
Efficient Heat Conduction: The manual hot press significantly reduces the time required for heat conduction, especially for workpieces up to 20 millimeters thick. This efficiency minimizes the influence of workpiece thickness on heating, enhancing overall productivity.
Cost-Effective Equipment: Despite lower pressure compared to isostatic pressing, the manual hot press offers refined pressure bearing materials, improved temperature field uniformity, and reduced energy consumption. This makes it a cost-effective choice for large diameter material preparation.
IT Technology Integration: The hot press machine can be controlled by IT technology, allowing for effective control of the densification process and material quality, ensuring consistent and reliable outcomes.
Affordable and Reliable: Unlike automatic counterparts, the manual hydraulic press lacks electronic components, making it more affordable. While it requires more physical effort, it remains a reliable choice for those seeking a cost-effective solution.

Technical specifications

Instrument model	PC-900L
Pressure Range	0-5.0 tons
Pressurization process	Manual pressurization
Cylinder stroke	80mm
Heating temperature	Up to 1000°C
Mold material	Nickel-based alloy (high temperature resistant material)
Sample size	Φ10-30mm
Mold shape	Φ50x90mm
The caliber of the furnace	Φ60mm
Size of the whale machine	400x380x780(LxWxH)
power supply	220V 50Hz
Dimensional diagram of powder tablet press

Operation steps

1.Place the sample into the mold.

2.Put the mold into the hot press.

3.Now pre press the sample.

4.Click on the data screen to set the heating temperature.

5.In the data screen, up to 20 heating programs can be set, and the heating speed can be adjusted.

6.Return to the main interface and start heating.

7.When the temperature reaches the set temperature, start pressurizing.

8.Take out the sample.

FAQ

What are the advantages of using a manual press?

Manual presses offer several advantages in industrial and workshop settings. They are simple to operate, requiring minimal training or expertise. The manual operation allows for precise control over the applied force, making them suitable for delicate or precise tasks. Manual presses are often more cost-effective compared to automated or hydraulic presses, making them a popular choice for small-scale operations or workshops with limited budgets. They are portable and do not require a power source, allowing for flexibility in their usage. Manual presses are also known for their durability and reliability, requiring minimal maintenance and having a long lifespan.

How does a manual press work?

A manual press works by utilizing manual force to apply pressure or force on a workpiece. The press typically consists of a frame, a lever or handle, and a mechanism for transmitting and amplifying the force. When the lever or handle is actuated, it moves a ram or plunger that applies pressure to the workpiece. The press may feature adjustable stops or gauges to control the depth or force of the applied pressure. The size and configuration of the press determine the maximum force that can be applied. Manual presses often use mechanical advantage, such as a leverage system, to multiply the force exerted by the operator. The force is transmitted to the workpiece, allowing for various operations like pressing, bending, punching, or riveting.

What types of tasks can be performed using a manual press?

Manual presses are versatile tools that can perform a variety of tasks. They are commonly used for pressing operations, such as assembling parts, forming or bending metal, or compressing materials. Manual presses can also be used for punching or riveting tasks, where holes need to be created or metal components need to be joined together. Additionally, manual presses are employed in tasks like embossing, stamping, or crimping, where pressure is applied to create specific shapes or patterns. The wide range of available dies, molds, or attachments allows for customization and adaptability to different applications.

What is a lab press?

A lab press, also known as a laboratory press, is a machine used to create compressed pellets from powdered material for various applications such as pharmaceutical development, spectroscopy, and bomb calorimetry. The powders are placed into a die and are pressed into shape by hydraulic action. Lab presses can have a wide range of pressures, from 15 to 200 metric tons, and can accommodate a wide range of different-sized or customized dies. They are commonly used in industries such as pharmaceutical, laminating, rubber and plastic molding, and for R&D work, testing, short runs, limited production, cell manufacturing, and lean manufacturing.

What is the purpose of a hydraulic press in lab?

A hydraulic press in the laboratory is used to test the strength and durability of materials, investigate the effects of high pressure on different substances, and create pellets for sample analysis. It is a machine that uses fluid pressure to generate a force, which can be used to compress or mold materials. Laboratory hydraulic presses are smaller versions of industrial machines that offer more precision and control. They are commonly used to create KBr pellets for FTIR and general sample pellets for XRF in order to study the elemental composition of materials.

What are different type of lab presses?

Different types of laboratory presses include manual hydraulic presses, automated hydraulic presses. Manual hydraulic presses use hand-operated levers to apply pressure, while automated presses are equipped with programmable controls to press products more accurately and consistently. When selecting a hydraulic press, it is important to consider the amount of force needed for a specific sample, how much space is provided in the lab, and how much energy and strength is required to pump the press.

What is manually operated lab press?

A manually operated lab press, also known as a manual hydraulic press, is a type of laboratory equipment that uses hydraulic pressure to compress or compact a sample. It typically consists of a cylinder filled with hydraulic oil that supplies pressure to a moving piston, which is operated using a hand-operated pump. Manual presses are often used in laboratories to prepare samples for analysis, such as KBr pellets for FTIR spectroscopy or general sample pellets for XRF. They are available in different sizes and capacities and are often cheaper than their automatic counterparts.

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