Products Sample Preparation Electric Lab Press Button Battery Press 5T
Button Battery Press 5T

Electric Lab Press

Button Battery Press 5T

Item Number : PCBP

Price varies based on specs and customizations


Working pressure
0-5 T
Sealing pressure
08-1.2 T
ISO & CE icon

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Applications

Hydraulic press is widely used in material researching labs,pharmacy,catalytic reaction,ceramics, electronic industries, it is one high efficient equipment for the sample preparing, due to its small footprint, it easy to carry and move, can work inside the vacuum glove box for processing under vacuum environment. Hydraulic press can also process hot press function with heating plates, which can serve the particular material processing

Feature

  1. Small footprint, light weight, easy to carry and move, nice fitting vacuum glove box
  2. Pressure gauge with double pressure indicator, save pressure converting time
  3. Ideal for battery researching labs or small scale production

Detail & Parts

Physical pictures of sealing and dismantling molds and schematic diagrams of mold operation( left:Sample Preparation Process ; right: Release Process;)
Die Operation Diagram( left:Sample Preparation Process ; right: Release Process;
Button Battery Press 5T With Pointer & Digital Button Battery Press 5T
Button Battery Press 5T With Pointer & Digital Button Battery Press 5T
Automatic button battery crimping machine
Automatic button battery crimping machine
  • Size: The equipment is small in size, light in weight, does not leak oil, and is easy to transport and can be placed in the glove box for use.
  • Structure: One-piece mainboard structure, oil pool, mainboard, and oil cylinder are on one main body, without sealed connections to reduce oil leakage.
  • Accuracy: You can choose a digital pressure gauge, which has high pressure control accuracy and good battery sealing effect.

Advantages

  1. The upper plate adopts electroplated countersunk head hexagonal screws, beautiful and space-saving
  2. Chrome-plated cylinder, smooth surface, no rust, good sealing rubber ring, no oil leakage
  3. One-piece main board structure, oil pool, main board, oil cylinder in a body, no seal connection
  4. Extended pulling spring, good rebound effect, not easy to deformation, can achieve the cylinder 30mm return without deformation
  5. All aluminum alloy hand wheel, beautiful, practical, not easy to break
  6. Small size, light weight, no oil leakage, can be used in the glove box
  7. Mold using Japanese high-speed steel, good material, high hardness, no deformation, long service life
  8. Digital display pressure gauge, more accurate pressure control, pressure display accuracy of 0.01MPa
  9. Oil pool outside the host, easy to replace the oil, and the oil circuit increased the hydraulic oil filtration device
  10. Special plunger, using special custom sealing structure, excellent sealing effect
  11. Pressurizing device, placed in the lowermost corner of the mainframe, the angle is reasonable, pressurizing force does not tilt back

Technical specifications

Instrument model PCBP-2T (Manual) Instrument model PCBP-1.5T(Automatic)
Pressure range 0-2T (0-25MPa) Pressure Range 50-1500kg
Piston diameter Φ32mm (d) Pressurization process Program pressurization-program pressure-timed pressure relief
Integral structure No sealing connection, oil leakage reduced Pressure retention time 0-999 seconds
Pressure gauge Pressure and pressure intensity display Pressure conversion The program automatically converts the mold to withstand pressure
Standard die CR20 series packaging die LCD display 4.3-inch LCD screen
Sealing die CR16,CR20,CR24,CR30optional Sealing mold Optional CR16,CR20,CR24,CR30,etc
Sealing pressure 0.8-1.2Ton Shell removal mold Optional CR16,CR20,CR24,CR30,etc
Disassembly die CR16,CR20,CR24 optional Standard mold Standard CR20 series packaging mold
Disassembly pressure <0.4Ton External dimensions 220x240x380(LXWXH)
Dimensions 210×165×290mm(L×W×H) Equipment power supply 220V(50Hz/60Hz)
Weight 12Kg Equipment weight 35kg
Dimensional diagram of manual button battery crimperping machine
Dimensional diagram of manual button battery crimperping machine
 Dimensional diagram of automatic button battery crimping machine
Dimensional diagram of automatic button battery crimping machine

Operating steps 

​How to replace accessories and precautions

Please click the link

Operating step 1

Step 1: Power on the automatic sealer.

Operating step 2

Step 2: Press the Settings button to enter the settings menu.

Operating step 3

Step 3: Adjust the maximum pressure and packing time, etc.

Operating step 4

Step 4: Place the coin cell battery case into the mold.

Operating step 5

Step 5: Press the Start button to start the sealing process.

Operating step 6

Step 6: Place the coin cell battery case into the mold.

Operating step 7

Step 7: The device completes the sealing and relieves the pressure by itself.

Operating step 8

Step 8: Remove the sealed battery case.

Full range of lab press types

Full range of lab press types

Click to view our full range of lab press products.

Any question? Our experts have helped many laboratories choose their lab press, contact us now!

Full range of types of laboratory press molds

We have a full range of molds for you to choose from, and the molds fit the body perfectly.

If you need molds with special shapes, we can also customize them for you.

laboratory press mold

Click to see all press molds.

Warnings

Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.

Designed for You

KinTek provide deep custom made service and equipment to worldwide customers, our specialized teamwork and rich experienced engineers are capable to undertake the custom tailoring hardware and software equipment requirements, and help our customer to build up the exclusive and personalized equipment and solution!

Would you please drop your ideas to us, our engineers are ready for you now!

FAQ

What are laboratory hydraulic machines?

Laboratory hydraulic machines are precision instruments used in scientific and industrial settings for applying controlled force and pressure to samples or materials. These machines utilize hydraulic systems to generate the force required for various applications, such as compression testing, material characterization, and sample preparation.

What is a lab press?

A lab press, also known as a laboratory press, is a machine used to create compressed pellets from powdered material for various applications such as pharmaceutical development, spectroscopy, and bomb calorimetry. The powders are placed into a die and are pressed into shape by hydraulic action. Lab presses can have a wide range of pressures, from 15 to 200 metric tons, and can accommodate a wide range of different-sized or customized dies. They are commonly used in industries such as pharmaceutical, laminating, rubber and plastic molding, and for R&D work, testing, short runs, limited production, cell manufacturing, and lean manufacturing.

What are the advantages of using laboratory hydraulic machines?

Laboratory hydraulic machines offer several advantages in terms of their force capacity, precision, and versatility. They can generate high forces, making them suitable for testing or processing materials that require significant pressure. Hydraulic machines provide precise control over the applied force, allowing for accurate and repeatable results. They are often equipped with load cells or sensors to measure and monitor the force or displacement during testing. Hydraulic machines can accommodate a wide range of sample sizes and shapes, making them versatile for various applications. Additionally, they can operate at different speeds, providing flexibility for different testing or processing requirements.

How do electric laboratory presses work?

Electric laboratory presses typically consist of a motor-driven ram or piston that applies force to a sample through a platen or die. The electric motor is controlled by a control panel, allowing the user to set and adjust the desired force and speed. The sample is placed between the platens, and as the motor drives the ram, the force is applied, exerting pressure on the sample. This controlled pressure enables various processes such as compression testing, powder compaction, sample preparation, and material synthesis.

What is the purpose of a hydraulic press in lab?

A hydraulic press in the laboratory is used to test the strength and durability of materials, investigate the effects of high pressure on different substances, and create pellets for sample analysis. It is a machine that uses fluid pressure to generate a force, which can be used to compress or mold materials. Laboratory hydraulic presses are smaller versions of industrial machines that offer more precision and control. They are commonly used to create KBr pellets for FTIR and general sample pellets for XRF in order to study the elemental composition of materials.

What are the applications of pellet presses?

Pellet presses have a wide range of applications across various industries. They are commonly used in the pharmaceutical industry to produce uniform and compacted pellets for drug formulations. In the food industry, pellet presses are used to create animal feed pellets, as well as pellets for snacks and breakfast cereals. Pellet presses are also used in the chemical industry for catalysts, fertilizers, and chemical additives. Additionally, they find application in the biomass industry for the production of wood pellets for fuel, as well as in the metallurgical industry for the production of metal pellets for further processing.

What are the applications of laboratory hydraulic machines?

Laboratory hydraulic machines find applications in diverse fields, including materials science, engineering, geotechnical testing, and quality control. They are commonly used for compression testing of materials, including metals, polymers, ceramics, and composites. Hydraulic machines are employed in tensile testing, bending tests, and fatigue testing, allowing for the characterization of material properties. These machines are also used in geotechnical testing to assess the strength and stability of soils or rock samples. Additionally, hydraulic machines can be utilized for sample preparation, such as pelletizing or briquetting powdered materials.

What are the advantages of using electric laboratory presses?

Electric laboratory presses offer several advantages over manual or hydraulic presses. The electric motor provides precise control over the applied force, allowing for accurate and repeatable results. They offer adjustable speed and force settings, making them versatile for different applications and materials. Electric presses are generally quieter, cleaner, and more energy-efficient compared to hydraulic systems. Additionally, they eliminate the need for hydraulic fluid and associated maintenance. Electric presses also have a smaller footprint, making them suitable for laboratory environments with limited space.

What are different type of lab presses?

Different types of laboratory presses include manual hydraulic presses, automated hydraulic presses. Manual hydraulic presses use hand-operated levers to apply pressure, while automated presses are equipped with programmable controls to press products more accurately and consistently. When selecting a hydraulic press, it is important to consider the amount of force needed for a specific sample, how much space is provided in the lab, and how much energy and strength is required to pump the press.

How does a pellet press work?

A pellet press works by feeding the material into a chamber where it is compressed by a rotating roller or extrusion plate. The pressure applied forces the material through a die with holes of a specific size and shape, which determines the size and shape of the pellets. The pellets are then cut to the desired length and collected for further processing or packaging. Some pellet presses may also include additional steps, such as drying or cooling the pellets, depending on the specific application.

What are the main components of a laboratory hydraulic machine?

The main components of a laboratory hydraulic machine include a hydraulic pump, a hydraulic cylinder, a piston, valves, gauges, and a control panel. The hydraulic pump generates pressure by forcing hydraulic fluid into the cylinder. The hydraulic cylinder houses the piston, which applies force to the sample or material. Valves control the flow of hydraulic fluid, allowing for precise control over the applied force. Gauges measure and display the force or pressure being applied. The control panel or software enables users to set and adjust parameters such as force, displacement, or strain.

What are the applications of electric laboratory presses?

Electric laboratory presses find applications in a wide range of scientific and industrial settings. They are commonly used for compression testing of materials, including polymers, metals, ceramics, and composites. These presses are also employed in powder compaction processes, such as tabletting in pharmaceutical manufacturing or the preparation of powdered samples for analysis. Electric presses are used for material synthesis, such as the formation of thin films or the fabrication of electrodes. Additionally, they are utilized in research and development for sample preparation, sample extrusion, and various other processes that require precise application of force and pressure.

What are the benefits of using a pellet press?

A pellet press works by feeding the material into a chamber where it is compressed by a rotating roller or extrusion plate. The pressure applied forces the material through a die with holes of a specific size and shape, which determines the size and shape of the pellets. The pellets are then cut to the desired length and collected for further processing or packaging. Some pellet presses may also include additional steps, such as drying or cooling the pellets, depending on the specific application.

What considerations should be taken when selecting a laboratory hydraulic machine?

When selecting a laboratory hydraulic machine, several factors should be considered. The force capacity should match the specific application and the maximum force expected. The size and configuration of the hydraulic cylinder should accommodate the sample size and shape. The machine should have precise control over the applied force, displacement, or strain, with user-friendly software or control panels. Safety features, such as emergency stop buttons and protective shields, should be evaluated. It is important to ensure that the machine is constructed from durable materials and designed for long-term use. Additionally, it is crucial to consider the availability of accessories or fixtures to hold the samples securely during testing.

What considerations should be taken when selecting an electric laboratory press?

Several factors should be considered when selecting an electric laboratory press. The required force capacity should match the specific application and the maximum force expected. The platen size should accommodate the sample size and shape. The speed range and control options should align with the desired testing or processing requirements. It is important to ensure the press is constructed from durable materials and designed for long-term use. Safety features, such as emergency stop buttons and protective shields, should be evaluated. Additionally, the availability of accessories, such as different platens or heating options, can be crucial for specific applications.

What factors should be considered when selecting a pellet press?

Several factors should be considered when selecting a pellet press. These include the desired pellet size and shape, the material properties, the required production capacity, and the available space and resources. The type and condition of the material being processed, such as its moisture content, particle size, and flowability, can also influence the selection of the pellet press. Additionally, factors such as the power requirements, ease of operation and maintenance, and the availability of spare parts and technical support should be considered. It is important to choose a pellet press that aligns with the specific requirements and objectives of the application to ensure optimal performance and cost-effectiveness.
View more faqs for this product

4.7

out of

5

The delivery was exceptionally fast, and the quality of the product is top-notch. Highly recommended!

Katarina Nolan

4.8

out of

5

Incredible value for money. This product is a must-have for any laboratory.

Tomas Diaz

4.9

out of

5

The product is durable and well-made. It has exceeded my expectations.

Isabella Larsson

4.6

out of

5

The technological advancements in this product are impressive. It's a game-changer for our laboratory.

Benjamin Dubois

4.7

out of

5

This product is a testament to the company's commitment to innovation. I highly recommend it.

Amelia Torres

4.8

out of

5

The product is user-friendly and easy to operate, making it suitable for laboratories of all levels.

Oliver Schmidt

4.9

out of

5

The product is versatile and can be used for various applications. It's an excellent investment for any laboratory.

Isabella Garcia

4.6

out of

5

The product's safety features provide peace of mind and ensure a secure working environment.

Benjamin Dubois

4.7

out of

5

The product's small footprint and lightweight design make it easy to integrate into any laboratory setup.

Amelia Torres

4.8

out of

5

The product's ease of maintenance ensures long-lasting performance and minimal downtime.

Oliver Schmidt

4.9

out of

5

The product's wide range of applications makes it suitable for various industries and research areas.

Isabella Garcia

4.6

out of

5

The product's accuracy and precision ensure reliable and consistent results.

Benjamin Dubois

4.7

out of

5

The product's sleek design and modern aesthetics complement any laboratory environment.

Amelia Torres

PDF of PCBP

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Catalog of Electric Lab Press

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Catalog of Lab Hydraulic Press

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Catalog of Electric Lab Press

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Catalog of Lab Press

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Catalog of Pellet Press

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