Products Sample Preparation Molds & Accessories Button Battery Disassembly and Sealing Mold for Lab Use
Button Battery Disassembly and Sealing Mold for Lab Use

Molds & Accessories

Button Battery Disassembly and Sealing Mold for Lab Use

Item Number : PCKM

Price varies based on specs and customizations


Sealing pressure
Generally between 0.8-1.2 tons
Dimensions and weight
Φ60*140mm(L*H) /1.85kg
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Introduction

The Button Battery Sealing Mold is a specialized equipment designed for the precise sealing of button batteries, ensuring high airtightness and preventing contamination. It features customizable contact parts using special alloys like nickel to minimize metal contamination, such as iron. The mold incorporates advanced sealing structures, including a patented highly airtight seal using carbon material, enabling continuous operation in flammable atmospheres. Additionally, it utilizes high-temperature resistant materials and uniform heat distribution for efficient lamination processes, enhancing production efficiency and product quality.

Applications

The button battery sealing mold application is primarily used in the manufacturing and assembly of button batteries, ensuring their integrity and performance. This technology is crucial in various industries where button batteries are employed, including consumer electronics, medical devices, and automotive components. The mold's ability to handle different shapes and sizes, coupled with its high-pressure capabilities and customizable features, makes it versatile for different manufacturing needs.

Detial&part

Button battery removal mold
Button battery removal mold
1) Pressing process 2) Demolding process
1) Sample Preparation Process    2)Release Process
Button battery sealing mold
Button battery sealing mold
1) Sample Preparation Process    2)Release Process
1) Sample Preparation Process    2)Release Process

Technical specifications

Instrument model Button battery removal mold Button battery sealing mold
Disassembly die CR16,CR20,CR24,CR30 optional CR16,CR2O,CR24,CR30 optional
Disassembly pressure <0.4Ton 0.8-1.2Ton
Dimensions Φ60*140mm(L*H) Φ60X140mm(LXH)
Weight 1.85kg 1.85kg
Sealing mold size diagram

Operation steps

1. Place the complete button battery in the disassembly mold.

1. Place the complete button battery in the disassembly mold.

2. Press to the required pressure until the positive and negative poles of the button battery are separated.

2. Press to the required pressure until the positive and negative poles of the button battery are separated.

3. Release the pressure relief valve to release the pressure.

3. Release the pressure relief valve to release the pressure.

4. Remove the disassembled positive and negative button battery shells from the disassembly mold.

4. Remove the disassembled positive and negative button battery shells from the disassembly mold.

Use and maintenance

Every time the mold is used, the mold surface should be wiped clean with dust-free paper to prevent the anti-rust oil on the mold from affecting the test results of the sample. When pressurizing, be careful not to exceed the maximum pressure of the mold. After using the mold, clean the sample on the mold in time to avoid corrosion of the mold. If it is not used for a long time, the mold needs to be coated with anti-rust oil and stored in a dry environment.

  • Place the mold in the center of the tablet press, and do not exceed the maximum bearing capacity of the mold when applying pressure.
  • If there is sample residue on the surface of the mold that cannot be removed, please do not use chemical reagents to clean or soak it;
  • If the mold is not used for a long time, you can apply anti-rust oil on the surface of the mold to prevent the mold from rusting;
  • If the mold is not used for a long time, the mold needs to be stored in a dry environment;

FAQ

What Considerations Should Be Made For Battery Case Gaskets?

When selecting battery case gaskets, several considerations should be made. Firstly, the gasket material should be compatible with the specific battery chemistry and electrolytes to ensure chemical resistance and prevent degradation over time. The gasket should also have proper sealing properties, providing an effective barrier against moisture, dust, and other contaminants. Additionally, the gasket should have good compression and recovery properties to maintain its sealing integrity even under pressure or compression. It is also important to consider the temperature range and environmental conditions in which the battery will be used, selecting a gasket material that can withstand the expected temperature extremes and provide reliable sealing. Consulting with gasket manufacturers or experts in the field can help in selecting the most appropriate gasket material for specific battery case applications.

What Is A Press Mold?

A press mold is a device used in material processing methods such as cold isostatic pressing (CIP) and metal mold pressing to create molded bodies from powder materials. In CIP, the mold containing the powder is immersed in a pressure medium, and isostatic pressure is applied to the outer surfaces of the mold to compress the powder into a shape. Metal mold pressing applies only uniaxial pressure to the powder material to create molded bodies. CIP can produce products with uniform density and homogeneity due to no frictions with a metal mold.

What Is The Role Of Battery Case Gaskets?

Battery case gaskets are seals or gasketing materials used in battery cases to provide a tight and secure seal. These gaskets help prevent the ingress of moisture, dust, and other contaminants into the battery case, protecting the battery from damage and ensuring its longevity. They also help maintain the integrity of the battery's internal environment, such as preventing leakage of electrolytes in certain battery types.

What Is Press Mould In Ceramics?

Press moulding is a ceramic forming technique that involves the compaction of powders by applying either a rigid or flexible pressure. It can be either uniaxial or isostatic, depending on the shape required. Isostatic pressing is used for shapes that cannot be obtained by uniaxial pressing or for added value products that require high density and isotropic green bodies. The molds for axial-pressing are usually made of steel, while those for isostatic pressing are made of elastomers, silicone, and polyurethanes. This technology is applied in various fields like ceramics, MMC, CMC, and Silicon nitride for cutting tools, components of heavy-duty valves, wear parts for process technology, and more.

What Are Lithium-air Battery Cases?

Lithium-air battery cases are enclosures specifically designed for lithium-air batteries. Lithium-air batteries are a type of rechargeable battery that utilize oxygen from the air as the cathode material, resulting in a high energy density. The cases for these batteries are designed to protect the battery and provide a controlled environment for the chemical reactions to occur.

How Are Pellet Molds Used?

To use a pellet mold, the powdered or granular material is first loaded into the mold cavity. The material is then compacted by applying pressure using a laboratory press or hydraulic machine. The pressure causes the material to conform to the shape of the mold, resulting in a solid pellet or cylindrical sample. After the compaction process, the pellet is removed from the mold and can be further processed or analyzed as needed.

How Should Button Battery Cases Be Chosen For Specific Applications?

When choosing button battery cases for specific applications, it is important to consider factors such as battery size, voltage requirements, and the specific device or equipment in which the battery will be used. The case should be compatible with the battery size and shape to ensure a proper fit. Additionally, the electrical contacts on the case should align with the battery's terminals for a secure and reliable connection. It is also important to consider the material of the case, selecting one that is suitable for the intended application, such as plastic for lightweight devices or metal for more rugged environments.

What Types Of Materials Can Be Pelletized Using Pellet Molds?

Pellet molds can be used to pelletize a wide range of materials, including but not limited to powders, granules, metals, ceramics, pharmaceuticals, and catalysts. They are particularly useful for materials that require compaction or shaping before further analysis or processing. Pelletizing materials can improve their flow properties, density, and handling characteristics, making them suitable for applications such as tabletting, catalyst preparation, fuel pellet production, and sample preparation for spectroscopic or analytical techniques.

How Can One Select The Appropriate Pellet Mold For Their Specific Application?

Pellet molds can be used to pelletize a wide range of materials, including but not limited to powders, granules, metals, ceramics, pharmaceuticals, and catalysts. They are particularly useful for materials that require compaction or shaping before further analysis or processing. Pelletizing materials can improve their flow properties, density, and handling characteristics, making them suitable for applications such as tabletting, catalyst preparation, fuel pellet production, and sample preparation for spectroscopic or analytical techniques.
View more faqs for this product

4.8

out of

5

Exceptional quality and durability. Highly recommend for precision sealing.

Anika Singh

4.7

out of

5

Fast delivery and excellent value for money. Perfect for our lab needs.

Carlos Müller

4.9

out of

5

Incredible technological advancement. Makes our processes so much smoother.

Elena Petrova

4.8

out of

5

Top-notch sealing capabilities. Very satisfied with the purchase.

Hiroshi Tanaka

4.7

out of

5

Great product, highly durable. A must-have for any lab.

Isabella Rossi

4.8

out of

5

Outstanding performance and reliability. Delivered on time as promised.

Javier López

4.9

out of

5

Impressive sealing technology. Makes our work more efficient.

Katarina Novak

4.7

out of

5

Excellent value. The mold is sturdy and works flawlessly.

Liam O'Connor

4.8

out of

5

Very pleased with the quality and functionality. Highly recommend.

Maria González

4.9

out of

5

Superb sealing mold. A game-changer for our battery production.

Nikolai Ivanov

4.8

out of

5

Reliable and efficient. The mold exceeded our expectations.

Sophia Nguyen

PDF - Button Battery Disassembly and Sealing Mold for Lab Use

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Catalog of Molds & Accessories

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Catalog of Pellet Dies

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Catalog of Battery Consumables

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