Products Sample Preparation Manual Lab Press Laboratory Manual Hydraulic Pellet Press for Lab Use
Laboratory Manual Hydraulic Pellet Press for Lab Use

Manual Lab Press

Laboratory Manual Hydraulic Pellet Press for Lab Use

Item Number : PCMP

Price varies based on specs and customizations


Working pressure
0-40 T
Piston diameter
Φ70-Φ130 mm
Piston stroke
30 mm
Gauge range
0-40 Mpa
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Applications

Lab Hydraulic press is widely used in material researching labs,pharmacy,catalytic reaction,ceramics, electronic industries, it is one high efficient equipment for the sample preparing, due to its small footprint, it easy to carry and move, can work inside the vacuum glove box for processing under vacuum environment.

Applications of manual Hydraulic Press

Feature

Manual Lab Hydraulic Press above 60T can be designed according to your needs.

  1. Small footprint, light weight, easy to carry and move, nice fitting vacuum glove box
  2. Pressure gauge with double pressure indicator, save pressure converting time
  3. 12-24T model machine output sample can meet requirement of infrared spectrometer
  4. 24-40T  model machine output sample can meet requirement of fluorescence spectrometer
  5. Double scale dial to avoid complicated conversions

Detail & Parts

Manual Hydraulic Press 1Manual Hydraulic Press 2

Details of Manual Lab Press

Mechanical disassembly diagram
1.Top board 2.Spring screw 3.Column 4.Oil cylinder 5.Drag spring 6.Cylinder 7.Mainboard 8.Oil discharge 9.Latch 10.Pressure gauge 11.Gauge column 12.Pressurization 13.Oil filler screw 14.Oil sump 15.Eccentric shaft 16.Sealing ball 17.Screw rod 18.Top board screw 19.Oil sump cover 20.Spring 21.Plunger lever 22.Pressure screw 23.Semicircle gasket 24.Guide sleeve 25.Hand-wheel 26.Screw head 27.Top cover 28.Sealing ball 29.Plunger 30.Sealing ball 31.Spring 32.Screw

Product features

  1. Top board uses electroplated countersunk socket head cap screws, which are beautiful, space saving and smooth.
  2. Chrome-plated oil cylinder features smooth surface, rust prevention, excellent rubber gasket sealing and leakage-proof.
  3. Oil sump, mainboard and oil cylinder are integrated on the same mainboard, and no sealing connection is needed.
  4. Extended tension spring with excell-entresilience ensures that the oil cylinder won't deform easily in 30mm return trip.
  5. Aluminum alloy hand-wheel,beautiful,practical,sturdy and durable.
  6.  Small size, light weight,leak-proof, easy to handle,suitable for use in glove box.
  7. Dies are made of quick-cutting steel imported from Japan, featuring quality material, high hardness, non-deformation and long life.
  8. Digital pressure gauge offers pressure control as accurate as 0.01MPa.
  9. 0il sump is on the surface of the main unit to facilitate oil cha -nging, and hydraulic filter is installed in the oil circuit.
  10. Dedicated plunger uses specially customized structure to ensure sealing effect and prevent leakage.
  11. Pressure device Is placed in the bottom of the main unit, which ensures reasonable angle and saves  pressurizing force.

Advantages

  1. The upper plate adopts electroplated countersunk head hexagonal screws, beautiful and space-saving
  2. Chrome-plated cylinder, smooth surface, no rust, good sealing rubber ring, no oil leakage
  3. One-piece main board structure, oil pool, main board, oil cylinder in a body, no seal connection
  4. Extended pulling spring, good rebound effect, not easy to deformation, can achieve the cylinder 30mm return without deformation
  5. All aluminum alloy hand wheel, beautiful, practical, not easy to break
  6. Small size, light weight, no oil leakage, can be used in the glove box
  7. Mold using Japanese high-speed steel, good material, high hardness, no deformation, long service life
  8. Digital display pressure gauge, more accurate pressure control, pressure display accuracy of 0.01MPa
  9. Oil pool outside the host, easy to replace the oil, and the oil circuit increased the hydraulic oil filtration device
  10. Special plunger, using special custom sealing structure, excellent sealing effect
  11. Pressurizing device, placed in the lowermost corner of the mainframe, the angle is reasonable, pressurizing force does not tilt back

Technical specifications

Instrument model PCMP-2T PCMP-5T PCMP-12T PCMP-15T PCMP-24T PCMP-30T PCMP-40T
Pressure range 0-2T (25MPa) 0-5T(0-31.4MPa) 0-12T(0-30MPa) 0-15T(0-30MPa) 0-24T(0-34MPa) 0-30T(0-31.5MPa) 0-40T(0-30MPa)
Piston diameter Φ32mm (d) Φ45mm (d) Φ70mm (d) Φ80mm (d) Φ95mm (d) Φ110mm (d) Φ130mm (d)
Integral structure No sealing connection, oil leakage reduced No sealing connection, oil leakage reduced No sealing connection, oil leakage reduced No sealing connection, oil leakage reduced No sealing connection, oil leakage reduced No sealing connection, oil leakage reduced No sealing connection, oil leakage reduced
Pressure gauge Pressure and pressure intensity display Pressure and pressure intensity display Pressure and pressure intensity display Pressure and pressure intensity display Pressure and pressure intensity display Pressure and pressure intensity display Pressure and pressure intensity display
Maximum pressure (T) 30mm  30mm 30mm 30mm 30mm 40mm (T) 50mm (T)
Pressure stability ≤1MPa/10min ≤1MPa/10min ≤1MPa/10min ≤1MPa/10min ≤1MPa/10min ≤1MPa/10min ≤1MPa/10min
Workbench diameter Φ50mm (D) Φ80mm (D) Φ80mm (D) Φ90mm (D) Φ105mm (D) Φ120mm (D) Φ140mm (D)
Number of columns Two Two Two Two Four Four Four
Working space 85×120mm(M×N) 96×130mm(M×N) 96×130mm(M×N) 140×150mm(M×N) 80×150mm(M×N) 92×160mm(M×N) 106×185mm(M×N)
Dimensions 210×150×350mm(L×W×H) 225×155×380mm(L×W×H) 225×155×380mm(L×W×H) 245×175×390mm(L×W×H) 245×175×415mm(L×W×H) 275×195×420mm(L×W×H) 295×215×500mm(L×W×H)
Weight 12 Kg 28Kg 28Kg 38Kg 42Kg 56Kg 75Kg
Diagram of hydraulic powder press size
Diagram of hydraulic powder press size

Operation

How to replace accessories and precautions

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Step 1: Power on the automatic sealer.

Step 1: Put the die in the center of the hydraulic press.

 Step 2: Press the Settings button to enter the settings menu.

Step 2: Rotate the oil drain valve clockwise of the hydraulic press.

Step 3: Adjust the maximum pressure and packing time, etc.

Step 3: Tighten the screw rod to fix the die.

Step 4:  Place the coin cell battery case into the mold.

Step 4: Swing the handle lever back and forth to reach desired pressure.

Step 5:  Press the Start button to start the sealing process.

Step 5: Rotate the oil drain valve counterclockwise to release the pressure.

Step 6: Place the coin cell battery case into the mold.

Step 6: Take out the pressed die from the hydraulic press.

Full range of lab press types

Full range of lab press types

Click to view our full range of lab press products.

Any question? Our experts have helped many laboratories choose their lab press, contact us now!

Full range of types of laboratory press molds

We have a full range of molds for you to choose from, and the molds fit the body perfectly.

If you need molds with special shapes, we can also customize them for you.

laboratory press mold

Click to see all press molds.

Warnings

Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.

Designed for You

KinTek provide deep custom made service and equipment to worldwide customers, our specialized teamwork and rich experienced engineers are capable to undertake the custom tailoring hardware and software equipment requirements, and help our customer to build up the exclusive and personalized equipment and solution!

Would you please drop your ideas to us, our engineers are ready for you now!

FAQ

What Is A Lab Press?

A lab press, also known as a laboratory press, is a machine used to create compressed pellets from powdered material for various applications such as pharmaceutical development, spectroscopy, and bomb calorimetry. The powders are placed into a die and are pressed into shape by hydraulic action. Lab presses can have a wide range of pressures, from 15 to 200 metric tons, and can accommodate a wide range of different-sized or customized dies. They are commonly used in industries such as pharmaceutical, laminating, rubber and plastic molding, and for R&D work, testing, short runs, limited production, cell manufacturing, and lean manufacturing.

What Are The Advantages Of Using A Manual Press?

Manual presses offer several advantages in industrial and workshop settings. They are simple to operate, requiring minimal training or expertise. The manual operation allows for precise control over the applied force, making them suitable for delicate or precise tasks. Manual presses are often more cost-effective compared to automated or hydraulic presses, making them a popular choice for small-scale operations or workshops with limited budgets. They are portable and do not require a power source, allowing for flexibility in their usage. Manual presses are also known for their durability and reliability, requiring minimal maintenance and having a long lifespan.

How Does A Manual Press Work?

A manual press works by utilizing manual force to apply pressure or force on a workpiece. The press typically consists of a frame, a lever or handle, and a mechanism for transmitting and amplifying the force. When the lever or handle is actuated, it moves a ram or plunger that applies pressure to the workpiece. The press may feature adjustable stops or gauges to control the depth or force of the applied pressure. The size and configuration of the press determine the maximum force that can be applied. Manual presses often use mechanical advantage, such as a leverage system, to multiply the force exerted by the operator. The force is transmitted to the workpiece, allowing for various operations like pressing, bending, punching, or riveting.

What Types Of Tasks Can Be Performed Using A Manual Press?

Manual presses are versatile tools that can perform a variety of tasks. They are commonly used for pressing operations, such as assembling parts, forming or bending metal, or compressing materials. Manual presses can also be used for punching or riveting tasks, where holes need to be created or metal components need to be joined together. Additionally, manual presses are employed in tasks like embossing, stamping, or crimping, where pressure is applied to create specific shapes or patterns. The wide range of available dies, molds, or attachments allows for customization and adaptability to different applications.

What Is The Purpose Of A Hydraulic Press In Lab?

A hydraulic press in the laboratory is used to test the strength and durability of materials, investigate the effects of high pressure on different substances, and create pellets for sample analysis. It is a machine that uses fluid pressure to generate a force, which can be used to compress or mold materials. Laboratory hydraulic presses are smaller versions of industrial machines that offer more precision and control. They are commonly used to create KBr pellets for FTIR and general sample pellets for XRF in order to study the elemental composition of materials.

What Are The Applications Of Pellet Presses?

Pellet presses have a wide range of applications across various industries. They are commonly used in the pharmaceutical industry to produce uniform and compacted pellets for drug formulations. In the food industry, pellet presses are used to create animal feed pellets, as well as pellets for snacks and breakfast cereals. Pellet presses are also used in the chemical industry for catalysts, fertilizers, and chemical additives. Additionally, they find application in the biomass industry for the production of wood pellets for fuel, as well as in the metallurgical industry for the production of metal pellets for further processing.

What Are Different Type Of Lab Presses?

Different types of laboratory presses include manual hydraulic presses, automated hydraulic presses. Manual hydraulic presses use hand-operated levers to apply pressure, while automated presses are equipped with programmable controls to press products more accurately and consistently. When selecting a hydraulic press, it is important to consider the amount of force needed for a specific sample, how much space is provided in the lab, and how much energy and strength is required to pump the press.

How Does A Pellet Press Work?

A pellet press works by feeding the material into a chamber where it is compressed by a rotating roller or extrusion plate. The pressure applied forces the material through a die with holes of a specific size and shape, which determines the size and shape of the pellets. The pellets are then cut to the desired length and collected for further processing or packaging. Some pellet presses may also include additional steps, such as drying or cooling the pellets, depending on the specific application.

What Is Manually Operated Lab Press?

A manually operated lab press, also known as a manual hydraulic press, is a type of laboratory equipment that uses hydraulic pressure to compress or compact a sample. It typically consists of a cylinder filled with hydraulic oil that supplies pressure to a moving piston, which is operated using a hand-operated pump. Manual presses are often used in laboratories to prepare samples for analysis, such as KBr pellets for FTIR spectroscopy or general sample pellets for XRF. They are available in different sizes and capacities and are often cheaper than their automatic counterparts.

What Are The Benefits Of Using A Pellet Press?

A pellet press works by feeding the material into a chamber where it is compressed by a rotating roller or extrusion plate. The pressure applied forces the material through a die with holes of a specific size and shape, which determines the size and shape of the pellets. The pellets are then cut to the desired length and collected for further processing or packaging. Some pellet presses may also include additional steps, such as drying or cooling the pellets, depending on the specific application.

What Factors Should Be Considered When Selecting A Pellet Press?

Several factors should be considered when selecting a pellet press. These include the desired pellet size and shape, the material properties, the required production capacity, and the available space and resources. The type and condition of the material being processed, such as its moisture content, particle size, and flowability, can also influence the selection of the pellet press. Additionally, factors such as the power requirements, ease of operation and maintenance, and the availability of spare parts and technical support should be considered. It is important to choose a pellet press that aligns with the specific requirements and objectives of the application to ensure optimal performance and cost-effectiveness.
View more faqs for this product

4.9

out of

5

This hydraulic press is an excellent choice for lab applications. It's simple to operate and provides precise pressure control, ensuring consistent and repeatable results.

Syeda Laraib

4.8

out of

5

The manual hydraulic pellet press is a valuable addition to our lab. It's easy to use and delivers accurate results, making it an essential tool for sample preparation.

Dr. Abdul Rafay

4.7

out of

5

The hydraulic press is a reliable and durable piece of equipment. We've been using it for several years without any issues, and it continues to perform flawlessly.

Prof. Maha Al-Qahtani

4.8

out of

5

The manual hydraulic pellet press is an excellent investment for any lab. It's affordable, easy to use, and produces high-quality results.

Dr. Rajeev Sharma

4.9

out of

5

We've been using the hydraulic press for over a year now, and it's been an invaluable tool in our research. It's easy to operate and provides precise pressure control, which is crucial for our experiments.

Mr. Paulo Ferreira

4.7

out of

5

The hydraulic press is a great addition to our lab. It's compact and easy to use, and it produces consistent results. We're very happy with our purchase.

Ms. Amina Johnson

4.8

out of

5

The hydraulic press is a great choice for labs with limited space. It's small and lightweight, yet it still delivers powerful and precise pressing.

Dr. Ahmed Hassan

4.7

out of

5

We recently purchased the hydraulic press for our lab, and we're very impressed with its performance. It's easy to use and maintain, and it produces high-quality results.

Mr. Carlos Garcia

4.9

out of

5

The hydraulic press is a must-have for any lab that needs to prepare samples for analysis. It's easy to operate and provides consistent and accurate results.

Dr. Maria Rodriguez

4.8

out of

5

The hydraulic press is a great investment for any lab. It's durable, reliable, and produces high-quality results. We're very happy with our purchase.

Mr. Park Ji-hoon

4.7

out of

5

The hydraulic press is a valuable addition to our lab. It's easy to use and provides precise pressure control, making it ideal for a variety of applications.

Dr. Sarah Jones

4.9

out of

5

The hydraulic press is a great choice for labs that need a reliable and affordable solution for sample preparation. It's easy to use and produces consistent results.

Mr. Kim Young-jae

PDF - Laboratory Manual Hydraulic Pellet Press for Lab Use

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Catalog of Manual Lab Press

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Catalog of Lab Press

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Catalog of Manual Lab Press

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Catalog of Pellet Press

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