Customer-made Press

Manual high temperature heat press

Name: Manual high temperature heat press
Brand: Kintek Solution
SKU: PCHT
Rating: 4.79 (17 reviews)

Item Number : PCHT

Price varies based on specs and customizations

Pressure process: Manual pressurization
Pressure holding time: 1 second ~ ∞ seconds
Cylinder stroke: 80mm
Heating temperature: Maximum 1000℃

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Introduction

The High Temperature Hot Press is a machine specifically designed for pressing, sintering and processing materials in a high temperature environment. It is capable of operating in the range of hundreds of degrees Celsius to thousands of degrees Celsius for a variety of high temperature process requirements. Manual intervention is required to regulate and control pressure, temperature and other parameters during operation.

Applications

High temperature hot presses are widely used in the following areas:

High-temperature alloy manufacturing: used to manufacture aero-engine components, spacecraft materials, etc.

Powder metallurgy: used for manufacturing precision parts and metal products with complex structure.

Ceramic materials: used for sintering and processing of high temperature ceramics.

Electronic materials: for manufacturing semiconductor materials and magnetic materials.

Detail&part

Manual high temperature heat press

Step 1: Select the data screen and enter the setting interface
Step 2: Select "Programmable segment setting"
Step 3: There are 20 temperature rise control programs in the program, select the first segment
Step 4: According to the experimental requirements, set the temperature and heating speed of the first segment
Step 5: If multiple temperature rise programs are required, you can set the 20 segments
Step 6: After setting, press the main interface to return to the operation interface
Step 7: On the main interface, press "Heating Start".
Step 8: The equipment starts to heat up according to the program.
Step 9: The equipment stops automatically after heating. If the setting is wrong, such as the set temperature is not reached within the specified time, the equipment will automatically terminate.

Principle

High-temperature hot presses utilize the physical and chemical effects of high-temperature and high-pressure environments to press, sinter, and process materials by applying high pressure and temperature to the materials, prompting the rearrangement or crystallization of the material molecules. Under high temperature conditions, the material atoms can cross the energy barriers more easily, which is conducive to chemical reactions, grain growth and material densification, and thus improve the mechanical properties and heat resistance of the materials, as well as the manufacture of complex structural materials.

Feature

High-temperature operating capability: Capable of stable operation at extremely high temperatures, up to thousands of degrees Celsius.

Precise control: Equipped with precise temperature control and pressure control systems to ensure accurate and repeatable processing.

Adaptation to diverse materials: capable of handling various types of materials, including metals, ceramics, composites, etc.

High performance: equipment design and process optimization allow for high productivity and the ability to produce high quality products in large quantities.

Technical specifications

Instrument model	PCHT
Pressure range	0-5.0 tons
Pressure process	Manual pressurization
Pressure holding time	1 second ~ ∞ seconds
Cylinder stroke	80mm
Heating temperature	Maximum 1000℃
Mold material	Nickel-based alloy (high temperature resistant material)
Sample size	Medium 10-30mm
Mold shape	Medium 50x90mm
Furnace diameter	Medium 60mm
Complete machine size	400x380x780 (LxWxH)
Power supply	220V 50Hz
Powder tablet press size diagram

Operation steps

1.Place the sample into the mold.

2.Put the mold into the hot press.

3.Pre-press the sample.

4.Click on the data screen to set the heating temperature.

5.In the data screen, up to 20 heating programs can be set, and the heating speed can be adjusted.

6.Return to the main interface and start heating.

7.When the temperature reaches the set temperature, start pressurization.

8.Return to the main interface and start heating.

FAQ

What are the main types of rubber processing machines?

The main types of rubber processing machines include twin screw extruders, plate vulcanizing presses, open mixing mills, small lab rubber calendering machines, lab internal rubber mixers, lab plastic PVC calenders, automatic high temperature heat presses, and more. Each type is designed for specific tasks such as mixing, vulcanizing, calendering, and extruding rubber materials.

What is the purpose of a vacuum hot press furnace?

The purpose of a vacuum hot press furnace is to combine vacuum or atmosphere, hot pressing, and high-temperature sintering to form new materials. It can be used in the vacuum sintering of transparent ceramics, industrial ceramics, and metals, as well as the high-temperature sintering of ceramic materials such as silicon carbide and silicon nitride. Additionally, it can be used for the heat treatment of powders and compacts at a temperature lower than the melting point of the main components, which improves their strength through metallurgical combination between particles. The finished materials have improved mechanical, electronic, and thermal properties.

What are the advantages of using a hydraulically heated laboratory press?

Hydraulically heated laboratory presses offer several advantages in scientific research and material characterization. The hydraulic system provides precise and adjustable pressure control, allowing researchers to apply specific pressure levels to samples. The inclusion of a heating element enables precise temperature control, facilitating experiments that require elevated temperatures or thermal treatments. The presses are also versatile and can accommodate a wide range of sample sizes and shapes. They are commonly used for applications such as powder compaction, material synthesis, sample preparation for spectroscopic analysis, and polymer molding. The combination of pressure and heat in a single machine streamlines experimental processes and offers researchers greater control over their experimental conditions.

What is an autoclave sterilizer?

An autoclave sterilizer is a device used for sterilizing equipment, instruments, and materials using high-pressure steam. It is commonly used in healthcare facilities, laboratories, and industries where sterilization is critical to prevent the spread of infectious diseases and ensure product safety.

What is the principle of operation for a twin screw extruder plastic granulation machine?

A twin screw extruder plastic granulation machine operates by mixing and processing raw materials like engineering plastics, modified plastics, waste plastics, and masterbatches through a twin screw mechanism. This machine ensures thorough mixing and processing for various plastic materials.

What are the advantages of a vacuum hot press furnace?

Advantages of a vacuum hot press furnace include hot pressing sintering of metal and ceramic powders, preparation of ceramic/metal composites and intermetallic compounds, research and development of diffusion welding process, and densification hot press sintering of oxygen/nitrogen/boron/carbon compounds and their mixtures. The high temperature and pressure under vacuum or atmosphere help to bond raw materials solid particles together, decrease voids and grain boundaries, and improve the mechanical, electronic, and thermal properties of finished materials.

What does a hydraulic lab heat press do?

A hydraulic lab heat press is a machine that uses fluid pressure to generate force and heat to melt powdered material and compress it into the desired shape and size for lab applications. It is used to create a wide range of samples, pellets, and test specimens for materials such as polymers, composites, ceramics, and pharmaceuticals. The lab press can be a benchtop or floor unit and can generate from 15 to over 200 tons of compressive force. It has heated platens that can range from 50℃ to 500℃.

How does an autoclave sterilizer work?

Autoclave sterilizers work by subjecting the items to be sterilized to high-pressure steam at temperatures above 121 degrees Celsius (250 degrees Fahrenheit). The high pressure and temperature effectively kill microorganisms, including bacteria, viruses, and spores, by disrupting their cellular structures and denaturing proteins. The steam penetrates the items and reaches all surfaces, ensuring thorough sterilization. After the sterilization cycle, the autoclave gradually releases the pressure and cools down, allowing the items to be safely removed.

What is the purpose of a plate vulcanizing press in rubber processing?

A plate vulcanizing press is used for the vulcanization of rubber products. Vulcanization is a critical process in rubber manufacturing that improves the material's strength, elasticity, and resistance to heat and chemicals.

How does a vacuum hot press furnace work?

A vacuum hot press furnace is a piece of equipment that combines vacuum, hot pressing, and high-temperature sintering. It works by heating and pressurizing materials under vacuum or atmosphere to create a compact polycrystalline sintered body with improved mechanical, electronic, and thermal properties. The furnace is composed of several systems including furnace body, heating and heat preservation, temperature measurement system, vacuum system, air charging system, water cooling system, control system, and pressure system. Heating elements can be graphite heater, molybdenum heater, or induction heating, and one-way or two-way pressurization can be used for hydraulic pressurization.

What types of samples or materials can be processed in a hydraulically heated laboratory press?

Hydraulically heated laboratory presses can process a wide range of samples and materials. They are commonly used for powders, granules, pellets, and other solid forms. The presses are particularly useful for compacting powders into tablets or pellets for subsequent analysis or material characterization. They can also be used for synthesizing materials through processes such as hot pressing or sintering. In addition, the presses can handle materials such as polymers or composites, allowing for molding or shaping experiments. The versatility of hydraulically heated laboratory presses makes them suitable for various applications in materials science, chemistry, geology, and other scientific disciplines.

What are the advantages of using autoclave sterilizers?

What are the advantages of using autoclave sterilizers? A: Autoclave sterilizers offer several advantages over other sterilization methods. Firstly, they provide highly effective and reliable sterilization, eliminating a wide range of microorganisms. Secondly, autoclaves are versatile and can sterilize various items, including medical instruments, glassware, textiles, and laboratory equipment. Thirdly, autoclave sterilization is a simple and cost-effective process, requiring minimal operator intervention once the cycle is started. Additionally, autoclaves are environmentally friendly, as steam sterilization does not require the use of harsh chemicals. Lastly, autoclaves provide documentation and traceability through built-in monitoring and recording systems, ensuring compliance with regulatory standards.

How does an open mixing mill for rubber work?

An open mixing mill for rubber works by mixing and dispersing rubber, plastic raw materials, pigments, masterbatches, and other high molecular polymers. The machine consists of two rollers that rotate in opposite directions, ensuring uniform mixing and dispersion of the materials.

What are the common applications of vacuum hot press furnaces?

Vacuum hot press furnaces have various applications in industries such as aerospace, automotive, electronics, and materials research. They are used for the production of advanced ceramics, such as ceramic matrix composites and sintered carbides, which are used in high-temperature applications. These furnaces are also utilized for the fabrication of metallic alloys, superalloys, and intermetallic compounds with tailored properties. Vacuum hot press furnaces play a crucial role in the production of diamond tools and cutting inserts, as well as in the development of advanced electronic materials and components. Additionally, these furnaces are employed in research laboratories for the synthesis and processing of novel materials with unique properties.

How does a hydraulically heated laboratory press work?

A hydraulically heated laboratory press operates by combining hydraulic pressure and controlled heat to process samples. The press consists of a hydraulic system that applies pressure to the sample and a heating element that provides controlled temperature. The pressure is generated by a hydraulic pump, which pressurizes a liquid, typically oil or water, in a closed system. The pressurized liquid is then directed to a piston or platen that applies the pressure to the sample. The heating element, often in the form of heated platens or resistance heating, allows for controlled temperature application to the sample. The combination of pressure and heat allows for various processes, such as powder compaction, material synthesis, or polymer molding, depending on the specific experimental requirements.

What safety precautions should be taken when using autoclave sterilizers?

When using autoclave sterilizers, several safety precautions should be followed. Firstly, proper training should be provided to personnel operating the autoclave to ensure they understand the equipment's operation, safety features, and emergency procedures. Secondly, appropriate personal protective equipment (PPE), such as gloves, lab coats, and safety glasses, should be worn to protect against steam burns and potential chemical hazards. Thirdly, it is important to follow the manufacturer's guidelines for loading the autoclave to avoid overloading and ensure proper steam circulation. Additionally, regular maintenance and inspections should be conducted to ensure the autoclave is functioning correctly and safely.

What are the advantages of using a lab internal rubber mixer?

A lab internal rubber mixer offers advantages such as efficient mixing, kneading, and dispersing of various chemical raw materials like plastics, rubber, synthetic rubber, and low-viscosity materials. It is particularly useful for laboratory settings where precise control and small batch processing are required.

What factors should be considered when selecting a vacuum hot press furnace?

When selecting a vacuum hot press furnace, several factors need to be considered. Firstly, the size and capacity of the furnace should align with the intended application and production requirements. The furnace should accommodate the size and number of samples or components to be processed. The heating and pressure capabilities of the furnace should also be evaluated to ensure they meet the desired temperature and pressure conditions. It is important to consider the level of automation and control systems available, as well as the compatibility with specific materials and processes. Additionally, the reliability, service support, and overall cost of ownership should be assessed. Consulting with manufacturers and experts in the field can help in selecting the most suitable vacuum hot press furnace for specific processing needs.

How can the performance of a hydraulically heated laboratory press be optimized?

The performance of a hydraulically heated laboratory press can be optimized through several means. Regular maintenance is crucial to ensure the machine operates smoothly and accurately. This includes checking and lubricating hydraulic components, inspecting heating elements for wear or damage, and calibrating pressure and temperature sensors as necessary. It is important to follow the manufacturer's guidelines for proper usage and maintenance. Calibration of the pressure and temperature controls should be conducted periodically to ensure accurate and reliable results. Selection of appropriate fixtures or molds for sample preparation is important to ensure uniform pressure application. Collaborating with manufacturers or experts in laboratory press technology can provide valuable guidance and recommendations for optimizing the performance of a hydraulically heated laboratory press.

Can all materials and items be sterilized using autoclave sterilizers?

While autoclave sterilizers can effectively sterilize a wide range of materials and items, not all materials are suitable for autoclave sterilization. Heat-sensitive materials, such as plastics that can melt or deform under high temperatures, may not be compatible with autoclave sterilization. Additionally, substances that are volatile, corrosive, or flammable should not be subjected to autoclave sterilization. Care should also be taken with items that have intricate or delicate components, as the high-pressure steam can cause damage. It is important to consult the manufacturer's instructions and guidelines to determine the compatibility of specific materials and items with autoclave sterilization.

What applications does a small lab rubber calendering machine have?

A small lab rubber calendering machine is used for producing thin, continuous sheets of plastic or rubber materials. It is commonly employed in laboratories and small-scale production facilities for creating films, coatings, and laminates with precise thickness and surface finish.

Are there different types of autoclave sterilizers available?

Yes, there are different types of autoclave sterilizers available to suit various needs and applications. The most common types include gravity displacement autoclaves, where steam displaces the air by gravity, and pre-vacuum autoclaves, which use vacuum cycles to remove air before steam is introduced. Additionally, there are steam-flush pressure-pulse autoclaves that alternate between steam and vacuum pulses for enhanced air removal. The choice of autoclave type depends on factors such as the types of items being sterilized, the required sterilization cycle times, and the desired level of air removal. It is important to select the appropriate type of autoclave based on the specific sterilization requirements to achieve optimal results.

How does an automatic high temperature heat press machine function?

An automatic high temperature heat press machine is designed for pressing, sintering, and processing materials in a high temperature environment. It can operate at temperatures ranging from hundreds to thousands of degrees Celsius, making it suitable for various high temperature process requirements.

What makes a lab blown film extrusion machine useful?

A lab blown film extrusion machine is useful for detecting the feasibility of film blowing of polymer materials, assessing the colloid condition in the materials, and evaluating the dispersion of colored dispersions and extrudates. It is essential for research and development in polymer processing.

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4.7

out of

5

Incredible precision and control, perfect for our lab's needs!

Hiroshi Tanaka

4.8

out of

5

Fast delivery and top-notch quality, highly recommend!

Anika Patel

4.9

out of

5

Durable and reliable, a game-changer for our projects.

Sofia Rossi

4.7

out of

5

Value for money, exceptional performance and durability.

Liam O'Brien

4.8

out of

5

Technologically advanced, simplifies our complex processes.

Elena Garcia

4.9

out of

5

Ergonomic design and user-friendly, a breeze to operate.

Mohammed Al-Farsi

4.7

out of

5

Highly satisfied with the speed and efficiency of this press.

Chen Wei

4.8

out of

5

Excellent build quality, stands up to rigorous lab use.

Olga Ivanova

4.9

out of

5

Innovative features make this a must-have for any lab.

Lucas Müller

4.7

out of

5

Quick setup and easy operation, saves us time daily.

Amina El-Hajj

4.8

out of

5

Robust and efficient, handles high-temp jobs flawlessly.

Carlos Silva

4.9

out of

5

Outstanding customer service and product support.

Yuki Nakamura

4.7

out of

5

Impressive durability, a key asset for our lab operations.

Emma Johnson

4.8

out of

5

Highly precise, critical for our sensitive material experiments.

Nikolai Petrov

4.9

out of

5

Exceptional value, enhances our lab's productivity significantly.

Fatima Al-Mansoori

4.7

out of

5

Reliable and consistent, a staple in our lab equipment.

David Smith

4.8

out of

5

Advanced technology at an affordable price, couldn't be happier.

Maria Gonzales

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vacuum hot press furnace hydraulic heated lab press autoclave machine rubber processing machine

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Manual high temperature heat press

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Introduction

Applications

Detail&part

Principle

Feature

Technical specifications

Operation steps

FAQ

What are the main types of rubber processing machines?

What is the purpose of a vacuum hot press furnace?

What are the advantages of using a hydraulically heated laboratory press?

What is an autoclave sterilizer?

What is the principle of operation for a twin screw extruder plastic granulation machine?

What are the advantages of a vacuum hot press furnace?

What does a hydraulic lab heat press do?

How does an autoclave sterilizer work?

What is the purpose of a plate vulcanizing press in rubber processing?

How does a vacuum hot press furnace work?

What types of samples or materials can be processed in a hydraulically heated laboratory press?

What are the advantages of using autoclave sterilizers?

How does an open mixing mill for rubber work?

What are the common applications of vacuum hot press furnaces?

How does a hydraulically heated laboratory press work?

What safety precautions should be taken when using autoclave sterilizers?

What are the advantages of using a lab internal rubber mixer?

What factors should be considered when selecting a vacuum hot press furnace?

How can the performance of a hydraulically heated laboratory press be optimized?

Can all materials and items be sterilized using autoclave sterilizers?

What applications does a small lab rubber calendering machine have?

Are there different types of autoclave sterilizers available?

How does an automatic high temperature heat press machine function?

What makes a lab blown film extrusion machine useful?

PDF - Manual high temperature heat press

Catalog of Customer-Made Press

Catalog of Vacuum Hot Press Furnace

Catalog of Hydraulic Heated Lab Press

Catalog of Autoclave Machine

Catalog of Rubber Processing Machine

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