Molds & Accessories
Polygon press mold
Item Number : PMPD
Price varies based on specs and customizations
- Die heating
- Alloy tool steel :Cr12MoV
- Indenter hardness
- HRC60-HRC62
- Sample size
- 5*5、10*10、15*15、20*20 mm (M)
- Cavity depth
- 40mm (N)
Shipping:
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Introduction
The Polygon Press Mold is a versatile tool designed for compacting metal powders into various shapes using high pressure and optional electric heating. It accommodates molds of different geometries, including round, square, and hexagonal, to produce pellets with precise dimensions. This equipment is crucial in material testing and manufacturing processes, ensuring uniformity and stability in the final product.
Applications
The Polygon press mold is versatile and finds applications in various industries where precise shaping and compaction of materials are required. This equipment is particularly useful for creating samples for material testing, manufacturing components with specific dimensions, and producing items with long aspect ratios. Below are the main application areas:
- Material Testing: Used to create test substances for analyzing material performance during manufacturing.
- Industrial Component Manufacturing: Suitable for producing components with specific shapes and sizes, ensuring uniformity and stability.
- Spark Plug Production: Ideal for cold isostatic pressing of items like spark plugs, which require long aspect ratio pellets.
- Research and Development: Employed in R&D settings to experiment with different material compositions and shapes under controlled conditions.
- Quality Control: Helps in maintaining high standards of product quality by ensuring repeatable and precise compaction processes.
These applications highlight the Polygon press mold's capability to handle diverse materials and shapes, making it a valuable tool in both industrial and research environments.
Detail & Parts
Technical specifications
| Instrument model | PMPD |
|---|---|
| Sample shape |  |
| Die heating | Alloy tool steel :Cr12MoV |
| Indenter hardness | HRC60-HRC62 |
| Sample size | 5*5、10*10、15*15、20*20 mm (M) |
| Cavity depth | 40mm (N) |
| Dimensions | Φ53*120mm(L*H) |
| Weight | 1.4Kg |
| Diagram of hydraulic powder press size |  |
Operation steps
Polygonal molds can be made into various special shapes, such as triangles, hexagons, and semicircle.
1.Assemble the die according to the operation diagram and install the sample in the cavity.
2.Put the die in the center of the hydraulic press and pressurize to required pressure.
3.Assemble the die according to the release diagram , eject the sample out of the die bushing with the screw rod.
4.Take out the die from the hydraulic press , and remove the sample gently.
Features
The Polygon Press Mold is a versatile and efficient tool designed for various sintering and molding processes, offering several benefits that enhance productivity and reduce costs. This mold is particularly advantageous in industries requiring precise and repeatable shaping of materials, such as automotive parts, spark plugs, and other components. Here are the key features and their benefits:
-
Customizable Pressing Tonnages: The mold allows for adjustable pressing tonnages to fit the size of the parts, ensuring optimal pressure is applied. This customization helps in achieving the desired shape and density of the final product, reducing the need for multiple molds and increasing efficiency.
-
Dual Pressure Application: The pressure is applied from both above and below, providing more stability and uniformity to the compacted sample. This dual-directional pressure ensures consistent results and reduces the likelihood of defects in the final product.
-
Simplified Mold Design: The mold used in sintering processes is simpler and cheaper compared to those used in other manufacturing processes like M.I.M, plastic injection, and die casting. This simplicity reduces the initial investment and maintenance costs, making it more economical for small to medium-scale productions.
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Repeatable Process: Once the initial trial and error adjustments are made, the process becomes highly repeatable. This repeatability is crucial for mass production, ensuring that each piece meets the exact specifications without requiring extensive manual intervention.
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Versatility in Material Shaping: The Polygon Press Mold can handle a wide variety of materials, including metals, plastics, and rubber. This versatility makes it suitable for a range of applications, from automotive interior components to industrial spark plugs, enhancing its utility across different industries.
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Reduced Material Waste and Labor Costs: The molding process using a hydraulic press is fast and efficient, reducing material waste and labor costs. This efficiency is particularly beneficial for large-scale productions, where minimizing waste and labor expenses are critical for profitability.
In summary, the Polygon Press Mold offers a combination of customization, simplicity, repeatability, and versatility, making it an ideal choice for various sintering and molding applications. Its ability to reduce costs and enhance productivity makes it a valuable asset in the manufacturing industry.
Principle
The polygon press mold operates by applying pressure from both above and below to compact materials into desired shapes. The mold consists of a die with a through cavity matching the outer shape of the part, such as pentagonal or hexagonal, and upper and lower punches connected to the press cylinders. This setup allows for precise shaping and uniformity, making it suitable for various industrial applications like spark plug production. The process involves adjusting the strokes of the punches to vary the height of the molded piece, ensuring dimensional accuracy and stability.
FAQ
What is a polygon press mold used for?
How does the polygon press mold work?
Can the height of the molded part be adjusted?
What are the design considerations for a polygon press mold?
What materials are suitable for polygon press molding?
How do you prepare pressed pellets for XRF?
What pressure should XRF pellets be?
What is the advantage of XRF pressed pellet technique?
4.7
out of
5
Exceptional quality and durability. Perfect for our lab's needs!
4.8
out of
5
Fast delivery and great value for money. Highly recommend!
4.9
out of
5
Technologically advanced and user-friendly. A game-changer in our research!
4.7
out of
5
Impressive build quality and consistent performance. Very satisfied!
4.8
out of
5
Efficient and reliable. Simplifies our material testing process significantly!
4.9
out of
5
Outstanding customer service and product support. A pleasure to work with!
4.7
out of
5
Versatile and adaptable. Handles all our mold needs effortlessly!
4.8
out of
5
Durable and long-lasting. A wise investment for our lab!
4.9
out of
5
Innovative design and excellent functionality. Highly impressed!
4.7
out of
5
Speedy delivery and top-notch quality. Couldn't ask for more!
4.8
out of
5
Reliable and efficient. A key component in our manufacturing process!
4.9
out of
5
Exceptional performance and durability. A must-have for any lab!
4.7
out of
5
Highly satisfied with the product's versatility and ease of use!
4.8
out of
5
Excellent value for money. Simplifies our research tasks significantly!
4.9
out of
5
Innovative and robust. A standout product in its category!
4.7
out of
5
Durable and efficient. A great addition to our lab equipment!
4.8
out of
5
Reliable and user-friendly. Highly recommend for any research lab!
4.9
out of
5
Outstanding quality and performance. A top-tier product!
4.7
out of
5
Efficient and cost-effective. A great investment for our lab!
4.8
out of
5
Highly versatile and durable. Simplifies our material testing process!
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