Automatic Heated Lab Press
Split automatic heated lab pellet press 30T / 40T
Item Number : PCSE
Price varies based on specs and customizations
- Working pressure
- 0-40 T
- Heating control
- Digital programmed control
- Heating temperature
- <300 ℃
- Cooling method
- Chiller circulator
Shipping:
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Applications
Hydraulic lab press is widely used in material researching labs,pharmacy,catalytic reaction,ceramics, electronic industries, it is one high efficient equipment for the sample preparing, due to its small footprint, it easy to carry and move, can work inside the vacuum glove box for processing under vacuum environment. Hydraulic press can also process hot press function with heating plates, which can serve the particular material processing.
Split automatic lab hot press can automatically carry out pressurization, pressure holding and pressure relief procedures, with precise control, suitable for sample preparation with high pressure control requirements. can be heated up to 300°C.
Feature
Split automatic lab hot press consists of a hydraulic press with two heated platens. The temperatures of the heated platens are controlled by two digital temperature controllers separately up to 300°C.
- Fast heating, heating plate can be single side or double side
- Automatically carry out pressurization, pressure holding and pressure relief procedures
- Water circulating fast cooling to protect the press
- The platen are made of harden Cr12MoV alloy with a flat surface
- Max. Heating temperature is up to 300 ℃
- Small footprint, light weight, easy to carry and move, nice fitting vacuum glove box
Detail & Parts
- When the temperature of the heating plate is air-cooled below 300℃, we can quickly cool the heating plate to room temperature through the water cooling cycle
- When the temperature of the heating plate is higher than 300℃, we need to pass water to the heat insulation plate to protect the temperature of the whole machine from rising
- Set: In operation interface, press the SET button to enter the interfac, and then press the SET button to move the cursor; when thecursor is moved to Die Diameter , you can press the SET button again to return to the operation interface.
- +: In operation interface, press the + button to increase the value;
- -: In operation interface, press the - button todecrease the value;
- Stop: When the equipment is running,press the STOP buttonto stop motor running and open the pressure relief valve to release the pressure.
- Release: The equipment starts running when theRELEASE button is pressed down; when the pressure exceeds the specified value or the limit switch is pressed, the equipment stops automatically and releases pressure.The operation also can be stopped manually.
- Sample：The equipment starts running when the SAMPLE button is pressed down; when the pressure exceeds the specified value, the pressurizing stops and maintains the pressure ; when the pressure is lower than the lower limit , the equipment compensates automatically; when the timing ends, the equipment releases pressure automatically.
- Step 1: Select the data screen and enter the settings interface.
- Step 2: Select the first and second temperature zones to control the temperature of the upper and lower heating plates.
- Step 3: There are 20 temperature control programs in the program. Select the first segment.
- Step 4; According to the experimental requirements, set the temperature and speed of the first segment of heating.
- Step 5: If multiple temperature programs are needed, you can set the 20 segment program.
- Step6: After setting, return to the operation interface by pressing the main interface.
- Step 7: Select the first or second temperature zone, start heating, and start heating the heating plate.
- Step 8: The equipment starts heating according to the program.
- Step 9:The equipment will automatically stop after heating up. If the setting is incorrect, such as not reaching the set temperature within the specified time, the device will automatically terminate.
Advantages
- The upper plate adopts electroplated countersunk head hexagonal screws, beautiful and space-saving
- Chrome-plated cylinder, smooth surface, no rust, good sealing rubber ring, no oil leakage
- One-piece main board structure, oil pool, main board, oil cylinder in a body, no seal connection
- Extended pulling spring, good rebound effect, not easy to deformation, can achieve the cylinder 30mm return without deformation
- All aluminum alloy hand wheel, beautiful, practical, not easy to break
- Small size, light weight, no oil leakage, can be used in the glove box
- Mold using Japanese high-speed steel, good material, high hardness, no deformation, long service life
- Digital display pressure gauge, more accurate pressure control, pressure display accuracy of 0.01MPa
- Oil pool outside the host, easy to replace the oil, and the oil circuit increased the hydraulic oil filtration device
- Special plunger, using special custom sealing structure, excellent sealing effect
- Pressurizing device, placed in the lowermost corner of the mainframe, the angle is reasonable, pressurizing force does not tilt back
Technical specifications
| Instrument model | PCSE-40T4040 | PCSE-30T3030 |
|---|---|---|
| Pressure Range | 0-40.0 tons | 0-30.0tons |
| Pressurization process | Program pressurization - Program holding -Timed pressure relief | Program pressurization - Program holding - Timed |
| Mold heating temperature | Room temperature-300.0C | Room temperature -300.0C/500.0C |
| Insulation method | Imported insulation board | Imported insulation board |
| Cooling method | Quick cooling with water cooling [optional water cooling machine] | Quick cooling with water cooling [optional water cooling machine] |
| Hot platen size | 400×400mm(M×N) | 300×300mm(M×N) |
| Host size | 500×480X650(K×P×H) | 380×350×600mm(K×P×H) |
| Dimensions | 850×480X650(L×W×H) | 700×400×600mm(L×W×H) |
| Powersupply | 5500W(220V/110V can be customized) | 3500W(220V/110V can be customized) |
| Weight | 480 Kg | 280 Kg |
Operation steps
How to replace accessories and precautions
Step 1: Press the data screen on the main interface to enter the settings interface
Step 2: The design interface is divided into 1 and 2 temperature zones, and any temperature zone can be selected.
Step 3: Select the first program, up to 20 programs can be selected.
Step 4: Input the target temperature and control the heating rate when heating up.
Step 5: Press the main interface to return to the operation interface.
Step 6: Press the heating button to start and let the heating plate heat up according to the program.
Step 7: Set pressure values and holding time.
Step 8: Startpressurization.
Full range of lab press types
Click to view our full range of lab press products.
Any question? Our experts have helped many laboratories choose their lab press, contact us now!
Full range of types of laboratory press molds
We have a full range of molds for you to choose from, and the molds fit the body perfectly.
If you need molds with special shapes, we can also customize them for you.
Warnings
Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.
Designed for You
KinTek provide deep custom made service and equipment to worldwide customers, our specialized teamwork and rich experienced engineers are capable to undertake the custom tailoring hardware and software equipment requirements, and help our customer to build up the exclusive and personalized equipment and solution!
Would you please drop your ideas to us, our engineers are ready for you now!
FAQ
What are the advantages of using a hydraulically heated laboratory press?
What is Isostatic Pressing?
What are the benefits of isostatic pressing?
What does a hydraulic lab heat press do?
What are the types of isostatic pressing?
There are two main types of isostatic pressing:
- Hot Isostatic Pressing (HIP): This type of isostatic pressing uses high temperature and high pressure to consolidate and strengthen the material. The material is heated in a sealed container and then subjected to equal pressure from all directions.
- Cold Isostatic Pressing (CIP): In this type of isostatic pressing, the material is compacted at room temperature using hydraulic pressure. This method is commonly used to form ceramic and metal powders into complex shapes and structures.
What types of samples or materials can be processed in a hydraulically heated laboratory press?
What type of isostatic pressing equipment do you have?
How does a hydraulically heated laboratory press work?
What are the wet bag process and the dry bag process?
The CIP molding process is divided into two methods: the wet bag process and the dry bag process.
Wet bag process:
In this method, the powder material is placed in a flexible mold bag and placed in a pressure vessel filled with high-pressure liquid. This process is ideal for producing multi-shaped products and is suitable for small to large quantities, including large-sized parts.
Dry bag process:
In the dry bag process, a flexible membrane is integrated into the pressure vessel and is used throughout the pressing process. This membrane separates the pressure fluid from the mold, creating a "dry bag." This method is more hygienic as the flexible mold does not get contaminated with wet powder and requires less cleaning of the vessel. It also features fast cycles, making it ideal for mass producing powder products in an automated process.
How can the performance of a hydraulically heated laboratory press be optimized?
How long is your delivery time? If I want to customize the instrument, how long does it take?
4.7
out of
5
This automatic press has made our lab work so much easier! The speed and accuracy are impressive.
4.9
out of
5
The KINTEK lab press is a game-changer for our research. It's precise, efficient, and saves us valuable time.
4.8
out of
5
This press is a must-have for any lab that needs to prepare high-quality pellets. It's easy to use and delivers consistent results.
4.7
out of
5
I highly recommend this lab press for its exceptional durability and reliability. It's built to last and withstand heavy use.
4.9
out of
5
The technological advancements in this press are remarkable. It streamlines our sample preparation process and allows us to obtain accurate data quickly.
4.8
out of
5
The safety features on this press are top-notch. It ensures a secure and controlled environment for our lab personnel.
4.7
out of
5
The customer service provided by KINTEK is outstanding. They promptly addressed our queries and provided excellent support.
4.9
out of
5
The delivery of this lab press was exceptionally fast. We received it within a few days of placing the order.
4.8
out of
5
The value for money is unbeatable. This press offers exceptional performance at a reasonable price.
4.7
out of
5
The quality of this lab press is evident in its sturdy construction and meticulous design.
4.9
out of
5
The automation features of this press have significantly improved our lab's productivity.
4.8
out of
5
The compact design of this press makes it a perfect fit for our space-constrained lab.
4.7
out of
5
The user-friendly interface makes operating this press a breeze, even for technicians with limited experience.
4.9
out of
5
The versatility of this press allows us to handle a wide range of sample types efficiently.
4.8
out of
5
The consistency of the results obtained using this press is remarkable. It ensures reliable and reproducible data.
4.7
out of
5
The customizable settings of this press enable us to tailor it to our specific research needs.
4.9
out of
5
Overall, this lab press is an outstanding investment that has enhanced our lab's capabilities significantly.
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