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Zirconia Ceramic Ball - Precision Machining

fine ceramics

Zirconia Ceramic Ball - Precision Machining

Item Number : KM-G03

Price varies based on specs and customizations


Material
Zirconia
Specification
See the form
Size
Customizable
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Application

Zirconia is a strong and tough ceramic material. zirconia ceramic ball made from it are durable, have a high load-carrying capacity and are easy to polish. They have properties such as hardness, wear resistance, heat resistance and corrosion resistance. Ceramic ball bearings use these zirconia balls instead of steel balls, which have the advantages of preventing arcing, reducing wear and temperature, and extending service life. They are lighter, stiffer and more durable than steel bearings, making them ideal for high speeds and harsh environments such as aerospace and medical applications. Ceramic ball bearings outperform steel bearings, spin faster, do not generate excessive heat, and provide superior performance in a variety of applications.

  • Various high-speed and high-precision machine tools, motors, engines, and industrial machinery.
  • Grinding of ceramic materials, magnetic materials, paints, dyes, inks.
  • Food, pharmaceutical, specialty chemical industries.
  • Valves, pumps, bearings and other mechanical parts.
  • Medical and cosmetic applications, including dental implants, prosthetics and cosmetics.
  • Manufacture of grinding and polishing media, etc.

Detail & Parts

Precision machined zirconia ceramic bearing balls detail 1Precision machined zirconia ceramic bearing balls detail 2Precision machined zirconia ceramic bearing balls detail 3Precision machined zirconia ceramic bearing balls detail 3Precision machined zirconia ceramic bearing balls detail Precision machined zirconia ceramic bearing balls detail 6Precision machined zirconia ceramic bearing balls detail 7

Technical specifications

1mm 2.778mm 4.763mm 6.747mm 9.0mm 12.7mm 16.668mm 25.0mm 40mm
1.2mm 3.0mm 5.0mm 7.0mm 9.525mm 13.494mm 17.4625mm 25.4mm 50mm
1.5mm 3.175mm 5.556mm 7.144mm 10.0mm 14mm 18.256mm 28mm
1.588mm 3.5mm 5.953mm 7.938mm 10.318mm 14.288mm 19.05mm 28.575mm
2.0mm 3.969mm 6.0mm 8.0mm 11.1125mm 15.0mm 20.0mm 30.0mm
2.381mm 4.0mm 6.35mm 8.5mm 11.509mm 15.875mm 20.638mm 35mm
2.5mm 4.5mm 6.5mm 8.731mm 12.0mm 16.0mm 22.225mm 38.1mm

The produce we show are available in different sizes and custom sizes are available on request.

Advantages

  • Low wear and contamination.
  • High grinding efficiency, improve production efficiency.
  • Long service life results in low overall cost.
  • For high viscosity, wet grinding and dispersing applications.
  • More durable and corrosion resistant compared to other materials.
  • stability and physical strength.
  • Low friction uncertainty.
  • Excellent electrical insulation.
  • Non-magnetic and non-conductive.
  • Zirconia balls are lightweight and ideal for weight sensitive applications.

FAQ

What are advanced ceramics?

Advanced ceramics are specialized ceramic materials with enhanced properties such as high strength, high temperature resistance, and excellent electrical conductivity. They are used in various industries due to their unique characteristics.

What are the main applications of fine ceramics?

Fine ceramics are used in various applications including tableware, cookware, wall tiles, and sanitaryware. They are also used in structural ceramics like bricks and roof tiles, refractories such as furnace and kiln insulation, metal crucibles, and in advanced technical ceramics for high-temperature applications.

What are engineering ceramics?

Engineering ceramics are advanced ceramic materials designed for specific mechanical, thermal, electrical, and chemical properties. They are used in applications requiring high performance under extreme conditions.

The difference between different materials of ceramic ball bearings.

Zirconia ceramic bearings are durable and corrosion resistant for high temperature industrial applications.Silicon nitride ceramic bearings are lightweight, strong, wear-resistant and have excellent corrosion resistance.Silicon carbide ceramic bearings have excellent wear resistance and thermal shock resistance and are suitable for high stress environments in various industries.

What are the main types of advanced ceramics?

The main types of advanced ceramics include alumina (Al₂O₃), zirconia (ZrO₂), silicon carbide (SiC), silicon nitride (Si₃N₄), aluminum nitride (AlN), and boron nitride (BN). Each type has specific properties suitable for different applications.

What are the main types of fine ceramics?

The main types of fine ceramics include alumina (Al2O3), zirconia, boron nitride (BN), silicon carbide (SiC), and silicon nitride (SiN). Each type has unique properties suitable for different applications.

What are the main types of engineering ceramics?

The main types of engineering ceramics include alumina (Al₂O₃), zirconia (ZrO₂), silicon carbide (SiC), silicon nitride (Si₃N₄), and boron nitride (BN). Each type has unique properties tailored for different applications.

The difference between ceramic hybrid and full ceramic.

Ceramic hybrid ball bearings use steel races and ceramic balls, while full ceramic ball bearings are made entirely of ceramic materials. Both types of bearings offer outstanding durability, low friction and high performance in harsh environments.Full ceramic ball bearings are more corrosion resistant than hybrid ceramic bearings and have higher temperature resistance. They are suitable for medium load and medium speed applications. Precision steel bearings cannot achieve the roundness of the inner and outer rings, so full ceramic bearings have lower speed ratings. On the other hand, hybrid bearings can handle higher loads due to their steel race construction. The choice between the two depends on the specific needs of each application.

What are the applications of advanced ceramics?

Advanced ceramics are used in various fields such as aerospace, automotive, electronics, medical devices, and industrial machinery. They are valued for their high performance in extreme environments, including high temperatures and corrosive conditions.

What is the principle behind fine ceramics?

Fine ceramics are made through a process involving high-temperature sintering of raw materials to form dense, strong, and durable materials. The specific properties of each type of ceramic are determined by the chemical composition and microstructure achieved during the sintering process.

What are the applications of engineering ceramics?

Engineering ceramics are used in various industries such as aerospace, automotive, electronics, and metallurgy. Applications include wear-resistant parts, high-temperature components, electrical insulators, and heat sinks.

How are advanced ceramics manufactured?

Advanced ceramics are typically manufactured through processes like sintering, hot pressing, or isostatic pressing. These methods ensure the formation of a dense, uniform structure with desired mechanical and thermal properties.

What are the advantages of using fine ceramics?

Fine ceramics offer several advantages including high temperature resistance, excellent electrical insulation, high hardness, wear resistance, chemical resistance, and low thermal expansion. These properties make them ideal for use in extreme environments and for specialized applications.

How do engineering ceramics differ from traditional ceramics?

Engineering ceramics are designed for specific high-performance applications, offering superior mechanical strength, thermal resistance, and chemical stability. Traditional ceramics are more commonly used for decorative and household purposes.

What are the advantages of using advanced ceramics?

The advantages of advanced ceramics include high hardness, wear resistance, excellent thermal and electrical insulation, high temperature resistance, and chemical stability. These properties make them ideal for demanding applications.

What are the advantages of using alumina ceramics?

Alumina ceramics are known for their high hardness, wear resistance, and excellent electrical insulation. They also have good thermal conductivity and chemical stability, making them suitable for high-temperature applications.

What is the difference between alumina and zirconia ceramics?

Alumina ceramics are known for their good electrical conductivity, mechanical strength, and high temperature resistance. Zirconia ceramics, on the other hand, are valued for their high strength, high toughness, and excellent wear resistance.

Why are zirconia ceramics preferred in certain applications?

Zirconia ceramics are preferred for their high strength, toughness, and thermal shock resistance. They are often used in applications requiring durability and reliability under high stress and temperature conditions.

Why are silicon carbide ceramics used in high-temperature applications?

Silicon carbide (SiC) ceramics are used in high-temperature applications due to their high-strength, low-density, and excellent resistance to high temperatures. They are also resistant to chemical corrosion, making them suitable for harsh environments.

What makes silicon carbide ceramics suitable for high-temperature applications?

Silicon carbide ceramics have excellent thermal conductivity and high-temperature stability, making them ideal for applications in furnaces, heat exchangers, and other high-temperature environments.

What makes boron nitride ceramics unique?

Boron nitride (BN) ceramics are unique due to their high melting point, high hardness, high thermal conductivity, and high electrical resistivity. Their crystal structure is similar to graphene and harder than diamond, making them suitable for high-performance applications.

How are boron nitride ceramics used in electronics?

Boron nitride ceramics are used in electronics for their excellent electrical insulation and thermal conductivity. They help in dissipating heat from electronic components, preventing overheating and improving performance.

How do advanced ceramics contribute to energy efficiency?

Advanced ceramics contribute to energy efficiency by providing materials that can withstand high temperatures and corrosive environments in energy production and conversion processes. They help in reducing energy losses and improving the overall efficiency of systems.

What is the manufacturing process of engineering ceramics?

Engineering ceramics are typically manufactured through processes like sintering, hot pressing, or chemical vapor deposition. These processes ensure the formation of dense, strong, and durable ceramic materials.

Can engineering ceramics be customized for specific applications?

Yes, engineering ceramics can be customized to meet specific application requirements. This includes tailoring their shape, size, and material composition to achieve desired mechanical, thermal, or electrical properties.
View more faqs for this product

4.8

out of

5

Fast delivery and excellent customer service. The zirconia ceramic balls are of exceptional quality.

Adonis Christensen

4.7

out of

5

I am very happy with the zirconia ceramic balls. They are durable and have a long service life.

Aiko Tanaka

4.9

out of

5

The zirconia ceramic balls are of excellent quality and the price is reasonable. I will definitely buy from KINTEK SOLUTION again.

Brice Dupuis

4.6

out of

5

I am very satisfied with the zirconia ceramic balls. They are very durable and have a long service life.

Charlotte Jensen

5.0

out of

5

The zirconia ceramic balls are of the highest quality and meet all my expectations. I highly recommend them.

Daria Ivanova

4.8

out of

5

The zirconia ceramic balls are very durable and have a long service life. I am very happy with them.

Elias Moreno

4.9

out of

5

I am very impressed with the zirconia ceramic balls. They are very efficient and have improved my production efficiency.

Fanny Dubois

4.7

out of

5

The zirconia ceramic balls are very durable and have a long service life. I am very happy with them.

Gabriel Karlsson

5.0

out of

5

The zirconia ceramic balls are of the highest quality and meet all my expectations. I highly recommend them.

Hannah Schmidt

PDF - Zirconia Ceramic Ball - Precision Machining

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Catalog of Fine Ceramics

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Catalog of Advanced Ceramics

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Catalog of Fine Ceramics

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Catalog of Engineering Ceramics

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