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Boron Nitride (BN) Ceramic Parts

fine ceramics

Boron Nitride (BN) Ceramic Parts

Item Number : KM-P01

Price varies based on specs and customizations

Material
Boron nitride (BN)
Specification
Customizable
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Application

Boron nitride (BN) is a compound with equal numbers of boron and nitrogen atoms. An advanced synthetic ceramic material available in powder, solid, liquid or aerosol form. It has excellent temperature resistance, dielectric strength and thermal conductivity. Due to these various properties, boron nitride is an easy-to-process material. To obtain sintered boron nitride, boron nitride powder needs to be pressed at very high temperatures. Because of these lubricating abilities and good thermal conductivity, boron nitride is comparable to graphite, although it is white and has very good electrical insulating capabilities.

  • Ion implantation equipment: BN components are used for ion source brackets, wafer chucks, crucibles and other components.
  • Vacuum system: BN acts as an insulator in a vacuum system to provide electrical insulation and prevent arcing.
  • Glass Melting: BN gaskets seal glass melting furnace components, maintaining operating conditions.
  • High voltage equipment: BN components enable efficient power transmission and insulation.
  • PVD, MOCVD, MBE system: BN parts can withstand high temperature and corrosive environment in thin film deposition.
  • Thermocouple Protection: BN protects thermocouples in high temperature environments.
  • Casting Tool Protection: BN coating prevents molten metal from adhering to molds and cores.
  • High temperature electrical insulation: BN insulates electrical systems in high temperature environments.
  • Melting and Sintering Crucibles: BN crucibles handle high temperature molten materials.
  • Resistor support: BN supports the resistance, dissipates heat and prevents conduction.
  • Solar energy and photovoltaic industry: BN is used in furnace bodies, pipes, insulating sleeves and coatings.
  • Furnace body structure: BN is used for pipes and insulation sleeves, which has good high temperature stability.
  • Brazing: Boron nitride parts such as nozzles and brackets are used in brazing applications.

Detail & Parts

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The produce we show are available in different sizes and custom sizes are available on request.

Advantages

  • High thermal conductivity
  • Low thermal expansion
  • Excellent Dielectric Resistance
  • Microwave transparency
  • Easy to process
  • Low wettability to molten metal
  • Relatively high thermal conductivity and low thermal expansion
  • High thermal shock resistance compared to other ceramics
  • Extremely high operating temperature with proper inert gas protection (>3000C documented).

FAQ

What are the applications of Boron Nitride ceramic parts?

Boron Nitride ceramic parts find applications in various industries. They are commonly used in high-temperature environments, such as in thermal management systems, crucibles, heaters, and insulators. Due to their excellent thermal conductivity, Boron Nitride ceramic parts are used as heat sinks, substrates for electronic devices, and components in high-power electronics. They are also utilized in the aerospace industry for applications requiring lightweight and high-temperature resistance, such as rocket nozzles and thermal shields. Boron Nitride ceramic parts are also used in the semiconductor industry as wafer carriers, crucibles for crystal growth, and insulators. Additionally, they find applications in the chemical industry, where their chemical inertness and resistance to corrosion make them suitable for handling corrosive materials.

What are the main applications of fine ceramics?

Fine ceramics are used in various applications including tableware, cookware, wall tiles, and sanitaryware. They are also used in structural ceramics like bricks and roof tiles, refractories such as furnace and kiln insulation, metal crucibles, and in advanced technical ceramics for high-temperature applications.

What are engineering ceramics?

Engineering ceramics are advanced ceramic materials designed for specific mechanical, thermal, electrical, and chemical properties. They are used in applications requiring high performance under extreme conditions.

What are advanced ceramics?

Advanced ceramics are specialized ceramic materials with enhanced properties such as high strength, high temperature resistance, and excellent electrical conductivity. They are used in various industries due to their unique characteristics.

What are the advantages of using Boron Nitride ceramic parts?

Using Boron Nitride ceramic parts offers several advantages. Firstly, their high thermal conductivity allows for efficient heat transfer, making them ideal for applications requiring heat dissipation or thermal management. Secondly, Boron Nitride ceramics exhibit excellent electrical insulation properties, making them suitable for electrical and electronic applications. They have low dielectric loss and high dielectric strength, allowing for reliable electrical insulation even at high temperatures. Additionally, Boron Nitride ceramic parts have a low coefficient of friction, providing excellent lubrication and wear resistance in applications where low friction is desired. They are also chemically inert, making them resistant to most acids, alkalis, and molten metals. Boron Nitride ceramic parts can withstand high temperatures without significant deformation or degradation, making them suitable for use in extreme environments.

What are the main types of fine ceramics?

The main types of fine ceramics include alumina (Al2O3), zirconia, boron nitride (BN), silicon carbide (SiC), and silicon nitride (SiN). Each type has unique properties suitable for different applications.

How are high-purity graphite crucibles made?

High-purity graphite crucibles are typically manufactured through a process called isostatic pressing. In this method, graphite powder is placed in a rubber mold, and then subjected to high pressure from all directions. This pressure compacts the graphite particles into a dense and uniform crucible shape. The crucible is then heated to a high temperature to remove any impurities and improve its purity.

What are the main types of engineering ceramics?

The main types of engineering ceramics include alumina (Al₂O₃), zirconia (ZrO₂), silicon carbide (SiC), silicon nitride (Si₃N₄), and boron nitride (BN). Each type has unique properties tailored for different applications.

What are the main types of advanced ceramics?

The main types of advanced ceramics include alumina (Al₂O₃), zirconia (ZrO₂), silicon carbide (SiC), silicon nitride (Si₃N₄), aluminum nitride (AlN), and boron nitride (BN). Each type has specific properties suitable for different applications.

What is vacuum arc melting process?

Vacuum arc melting (VAR) is a secondary melting process used to produce metal ingots with high chemical and mechanical homogeneity for critical applications in industries like aerospace, energy, and nuclear. The process involves refining liquid metal under vacuum and controlling its solidification rate. It is used for the purification of reactive titanium or zirconium alloys, without any contact with casting refractories, as well as for improving inclusion cleanliness in steels and superalloys. The remelted cylindrical ingots can weigh several tons, and VAR has revolutionized the specialty metallurgical techniques industry.

What considerations should be made when selecting Boron Nitride ceramic parts?

Several considerations should be made when selecting Boron Nitride ceramic parts. Firstly, the specific application requirements should be evaluated, such as temperature range, electrical insulation properties, thermal conductivity, mechanical strength, and chemical resistance. This will help determine the appropriate grade or formulation of Boron Nitride ceramic to select. Secondly, the design and geometry of the ceramic part should be considered to ensure that it can be manufactured using the available processes and equipment. The dimensional tolerances and surface finish requirements should also be taken into account. Additionally, the cost and availability of the Boron Nitride ceramic parts should be considered, as different manufacturing processes and grades of Boron Nitride can vary in cost. It is advisable to consult with manufacturers or experts in the field to ensure that the selected Boron Nitride ceramic parts meet the specific application requirements.

What is the principle behind fine ceramics?

Fine ceramics are made through a process involving high-temperature sintering of raw materials to form dense, strong, and durable materials. The specific properties of each type of ceramic are determined by the chemical composition and microstructure achieved during the sintering process.

What are the common applications of high-purity graphite crucibles?

High-purity graphite crucibles have a wide range of applications in industries such as metallurgy, foundries, and laboratories. They are commonly used for melting and casting non-ferrous metals, including aluminum, copper, and precious metals. High-purity graphite crucibles are also utilized in the production of alloys and high-temperature ceramics. They are essential in processes such as chemical analysis, spectroscopy, and sample preparation in laboratories. Additionally, these crucibles find applications in the semiconductor industry for the melting and growing of silicon and other semiconductor materials.

What are the applications of engineering ceramics?

Engineering ceramics are used in various industries such as aerospace, automotive, electronics, and metallurgy. Applications include wear-resistant parts, high-temperature components, electrical insulators, and heat sinks.

What are the applications of advanced ceramics?

Advanced ceramics are used in various fields such as aerospace, automotive, electronics, medical devices, and industrial machinery. They are valued for their high performance in extreme environments, including high temperatures and corrosive conditions.

What is VAR Vacuum Arc Remelting (VAR)Furnace?

VAR or Vacuum Arc Remelting is a process used to refine and improve the cleanliness of ingots made from standard air-melted, vacuum induction melted, or ESR remelted alloys. It is used for steels, superalloys, titanium, zirconium, and their alloys in industries such as aerospace, power generation, defense, medical, and nuclear. VAR is a continuous remelting process of a consumable electrode under vacuum, with DC power used to strike an arc between the electrode and a copper mold. The process removes dissolved gases, reduces undesired trace elements, improves oxide cleanliness, and achieves directional solidification of the ingot from bottom to top.

What manufacturing processes are used to produce Boron Nitride ceramic parts?

Several manufacturing processes can be used to produce Boron Nitride ceramic parts. The most common methods include hot pressing, hot isostatic pressing (HIP), and slip casting. Hot pressing involves compacting Boron Nitride powders under high pressure and temperature to form a dense ceramic. HIP involves subjecting the Boron Nitride powder compact to high temperature and pressure in an inert gas environment to achieve even higher density and eliminate any remaining porosity. Slip casting involves forming a slurry of Boron Nitride powder and a binder, pouring it into a mold, and then drying and firing the green body to produce the final ceramic part. Other processes, such as extrusion, injection molding, or machining, may be used for shaping and finishing the Boron Nitride ceramic parts, depending on the desired geometry and specifications.

What are the advantages of using fine ceramics?

Fine ceramics offer several advantages including high temperature resistance, excellent electrical insulation, high hardness, wear resistance, chemical resistance, and low thermal expansion. These properties make them ideal for use in extreme environments and for specialized applications.

What factors should be considered when selecting high-purity graphite crucibles?

When selecting high-purity graphite crucibles, several factors should be considered. Firstly, the size and capacity of the crucible should align with the intended application and the amount of material to be melted or processed. The crucible's thermal conductivity, thermal shock resistance, and chemical compatibility should be evaluated to ensure they meet the specific process requirements. It is important to select crucibles made from high-quality graphite material with high purity levels to minimize contamination and ensure excellent performance. The crucible's design and construction should also be considered, such as the presence of handles or pouring spouts for easy handling. Additionally, it is advisable to consult with manufacturers or experts in the field to ensure the selection of the most suitable high-purity graphite crucibles for specific applications.

How do engineering ceramics differ from traditional ceramics?

Engineering ceramics are designed for specific high-performance applications, offering superior mechanical strength, thermal resistance, and chemical stability. Traditional ceramics are more commonly used for decorative and household purposes.

How are advanced ceramics manufactured?

Advanced ceramics are typically manufactured through processes like sintering, hot pressing, or isostatic pressing. These methods ensure the formation of a dense, uniform structure with desired mechanical and thermal properties.

How does vacuum arc melting furnace work?

A vacuum arc melting furnace works by melting materials under a vacuum or low-pressure atmosphere using electric arcs. The furnace uses two electrodes, one of which is the material to be melted. The electrodes are brought close together and an electric arc is struck between them, causing the material to melt. The furnace is then evacuated to remove any impurities and the molten material is cast into a desired shape. This process is used for the production of high-purity metals, alloys, and intermetallics used in industries such as aerospace, electronics, and biomedical engineering.

What are the advantages of using alumina ceramics?

Alumina ceramics are known for their high hardness, wear resistance, and excellent electrical insulation. They also have good thermal conductivity and chemical stability, making them suitable for high-temperature applications.

What are the advantages of using advanced ceramics?

The advantages of advanced ceramics include high hardness, wear resistance, excellent thermal and electrical insulation, high temperature resistance, and chemical stability. These properties make them ideal for demanding applications.

What are the applications of vacuum arc melting furnaces?

Vacuum arc melting furnaces are commonly used in the production of high-performance materials, such as superalloys, special steels, and reactive metals. These materials often require high-purity and controlled composition, which can be achieved through vacuum arc melting. The process is particularly suited for the production of critical components in aerospace, automotive, and energy industries, where high strength, corrosion resistance, and temperature stability are vital. Vacuum arc melting is also used in research and development settings to produce small quantities of specialized alloys for testing and characterization purposes.

Why are zirconia ceramics preferred in certain applications?

Zirconia ceramics are preferred for their high strength, toughness, and thermal shock resistance. They are often used in applications requiring durability and reliability under high stress and temperature conditions.

What is the difference between alumina and zirconia ceramics?

Alumina ceramics are known for their good electrical conductivity, mechanical strength, and high temperature resistance. Zirconia ceramics, on the other hand, are valued for their high strength, high toughness, and excellent wear resistance.

What are the advantages of using vacuum arc melting furnaces?

Vacuum arc melting furnaces offer several advantages. Firstly, the high vacuum environment prevents oxidation and contamination, resulting in high-purity melted metals. This is especially important for producing materials with stringent quality requirements. Secondly, the electric arc generates intense heat, allowing for rapid and efficient melting of the metal. The process can be precisely controlled to achieve specific melting parameters, such as temperature, pressure, and cooling rate, facilitating the production of alloys with desired properties. Vacuum arc melting furnaces also offer flexibility in terms of the size and shape of the melted metal, as the consumable electrode can be easily replaced or modified. Additionally, the process allows for the selective removal of impurities, such as gases and non-metallic inclusions, further enhancing the purity and quality of the final melted metal.

What makes silicon carbide ceramics suitable for high-temperature applications?

Silicon carbide ceramics have excellent thermal conductivity and high-temperature stability, making them ideal for applications in furnaces, heat exchangers, and other high-temperature environments.

Why are silicon carbide ceramics used in high-temperature applications?

Silicon carbide (SiC) ceramics are used in high-temperature applications due to their high-strength, low-density, and excellent resistance to high temperatures. They are also resistant to chemical corrosion, making them suitable for harsh environments.

What safety precautions should be followed when using a vacuum arc melting furnace?

When using a vacuum arc melting furnace, several safety precautions should be followed to ensure safe operation. Firstly, the furnace should be operated by trained personnel who are familiar with the equipment, its operation, and safety protocols. Adequate personal protective equipment, such as heat-resistant gloves, safety goggles, and fire-resistant clothing, should be worn when handling hot materials or operating the furnace. The vacuum system should be regularly inspected and maintained to ensure proper functionality and prevent safety risks. It is important to follow the manufacturer's guidelines and instructions for safe operation and maintenance of the vacuum arc melting furnace. Additionally, proper handling and disposal of consumable electrodes and melted materials should be carried out according to established safety guidelines and regulations. Regular inspections and maintenance of the furnace, including electrical systems, cooling systems, and gas handling components, should be performed to ensure safe and reliable operation.

How are boron nitride ceramics used in electronics?

Boron nitride ceramics are used in electronics for their excellent electrical insulation and thermal conductivity. They help in dissipating heat from electronic components, preventing overheating and improving performance.

What makes boron nitride ceramics unique?

Boron nitride (BN) ceramics are unique due to their high melting point, high hardness, high thermal conductivity, and high electrical resistivity. Their crystal structure is similar to graphene and harder than diamond, making them suitable for high-performance applications.

What is the manufacturing process of engineering ceramics?

Engineering ceramics are typically manufactured through processes like sintering, hot pressing, or chemical vapor deposition. These processes ensure the formation of dense, strong, and durable ceramic materials.

How do advanced ceramics contribute to energy efficiency?

Advanced ceramics contribute to energy efficiency by providing materials that can withstand high temperatures and corrosive environments in energy production and conversion processes. They help in reducing energy losses and improving the overall efficiency of systems.

Can engineering ceramics be customized for specific applications?

Yes, engineering ceramics can be customized to meet specific application requirements. This includes tailoring their shape, size, and material composition to achieve desired mechanical, thermal, or electrical properties.
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4.8

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4.7

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The prompt delivery and excellent customer service from KINTEK SOLUTION were the icing on the cake. Their Boron Nitride ceramic parts are a fantastic addition to our lab's equipment.

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4.9

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The technological advancements incorporated into KINTEK SOLUTION's Boron Nitride ceramic parts are truly remarkable. They have revolutionized our research capabilities.

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KINTEK SOLUTION's Boron Nitride ceramic parts are a testament to their commitment to excellence. They have exceeded our expectations in terms of quality, performance, and durability.

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4.9

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The Boron Nitride ceramic parts from KINTEK SOLUTION are a game-changer for our lab. Their exceptional quality and durability have significantly improved our research outcomes.

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4.8

out of

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KINTEK SOLUTION's Boron Nitride ceramic parts are a testament to their commitment to innovation. They offer unmatched performance and reliability, making them an invaluable asset to our laboratory.

Mr. Li Chen

4.7

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The prompt delivery and excellent customer service from KINTEK SOLUTION were the icing on the cake. Their Boron Nitride ceramic parts are a fantastic addition to our lab's equipment.

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4.9

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KINTEK SOLUTION's Boron Nitride ceramic parts are worth every penny. Their exceptional quality and durability have saved us both time and money in the long run.

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4.8

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The technological advancements incorporated into KINTEK SOLUTION's Boron Nitride ceramic parts are truly remarkable. They have revolutionized our research capabilities.

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4.7

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KINTEK SOLUTION's Boron Nitride ceramic parts are a testament to their commitment to excellence. They have exceeded our expectations in terms of quality, performance, and durability.

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PDF - Boron Nitride (BN) Ceramic Parts

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Catalog of Fine Ceramics

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Catalog of Boron Nitride Ceramics

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Catalog of Fine Ceramics

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Catalog of High Purity Graphite Crucible

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Catalog of Engineering Ceramics

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Catalog of Advanced Ceramics

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Catalog of Vacuum Arc Melting Furnace

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