Thin Film Deposition Parts

Hexagonal Boron Nitride (HBN) Ceramic Ring

Name: Hexagonal Boron Nitride (HBN) Ceramic Ring
Brand: Kintek Solution
SKU: KM-D6
Rating: 4.8 (18 reviews)

Item Number : KM-D6

Price varies based on specs and customizations

Material: Boron nitride

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Application

Boron nitride (BN) ring, also known as BN ring, is a high-temperature ceramic ring made of boron nitride material. It has the characteristics of high purity, low thermal expansion coefficient and excellent thermal shock resistance. They have a wide operating temperature range from room temperature to over 2000°C in air and can also be used in vacuum and inert gas environments. BN rings are highly chemical resistant and suitable for use in harsh chemical environments. Typically used in high temperature applications such as furnace fixtures, heat exchangers and semiconductor processing.

Based on the above properties, boron nitride rings are ideal for a variety of industries, such as:

High thermal conductivity; thermal shock resistance and low thermal expansion
Extremely high operating temperature with proper inert gas protection (>3000°C documented)
Good heat resistance, thermal stability, thermal conductivity
Excellent corrosion resistance and electrical resistance; high temperature dielectric strength
Good chemical stability, can resist the erosion of most molten metals
Low wettability to molten metal and excellent self-lubricating properties

Detail & Parts

Boron nitride ceramic ring details 1

The products we display are available in different sizes and custom sizes are available upon request.

Advantages

Non-ferrous metal metallurgical industry nozzle
Insulator for high temperature furnace
Horizontal casting machine brake ring
Feed-in devices for high-voltage installations
Boron Nitride Parts for Ion Implantation Equipment
Crucibles for melting semiconductors
High temperature container for metallurgy
Semiconductor cooling and insulating components
High temperature bearing
Thermowell
Glass forming molds, etc.

FAQ

What are the applications of Boron Nitride ceramic parts?

Boron Nitride ceramic parts find applications in various industries. They are commonly used in high-temperature environments, such as in thermal management systems, crucibles, heaters, and insulators. Due to their excellent thermal conductivity, Boron Nitride ceramic parts are used as heat sinks, substrates for electronic devices, and components in high-power electronics. They are also utilized in the aerospace industry for applications requiring lightweight and high-temperature resistance, such as rocket nozzles and thermal shields. Boron Nitride ceramic parts are also used in the semiconductor industry as wafer carriers, crucibles for crystal growth, and insulators. Additionally, they find applications in the chemical industry, where their chemical inertness and resistance to corrosion make them suitable for handling corrosive materials.

What are engineering ceramics?

Engineering ceramics are advanced ceramic materials designed for specific mechanical, thermal, electrical, and chemical properties. They are used in applications requiring high performance under extreme conditions.

What are the advantages of using Boron Nitride ceramic parts?

Using Boron Nitride ceramic parts offers several advantages. Firstly, their high thermal conductivity allows for efficient heat transfer, making them ideal for applications requiring heat dissipation or thermal management. Secondly, Boron Nitride ceramics exhibit excellent electrical insulation properties, making them suitable for electrical and electronic applications. They have low dielectric loss and high dielectric strength, allowing for reliable electrical insulation even at high temperatures. Additionally, Boron Nitride ceramic parts have a low coefficient of friction, providing excellent lubrication and wear resistance in applications where low friction is desired. They are also chemically inert, making them resistant to most acids, alkalis, and molten metals. Boron Nitride ceramic parts can withstand high temperatures without significant deformation or degradation, making them suitable for use in extreme environments.

What are the main types of engineering ceramics?

The main types of engineering ceramics include alumina (Al₂O₃), zirconia (ZrO₂), silicon carbide (SiC), silicon nitride (Si₃N₄), and boron nitride (BN). Each type has unique properties tailored for different applications.

What is vacuum arc melting process?

Vacuum arc melting (VAR) is a secondary melting process used to produce metal ingots with high chemical and mechanical homogeneity for critical applications in industries like aerospace, energy, and nuclear. The process involves refining liquid metal under vacuum and controlling its solidification rate. It is used for the purification of reactive titanium or zirconium alloys, without any contact with casting refractories, as well as for improving inclusion cleanliness in steels and superalloys. The remelted cylindrical ingots can weigh several tons, and VAR has revolutionized the specialty metallurgical techniques industry.

What considerations should be made when selecting Boron Nitride ceramic parts?

Several considerations should be made when selecting Boron Nitride ceramic parts. Firstly, the specific application requirements should be evaluated, such as temperature range, electrical insulation properties, thermal conductivity, mechanical strength, and chemical resistance. This will help determine the appropriate grade or formulation of Boron Nitride ceramic to select. Secondly, the design and geometry of the ceramic part should be considered to ensure that it can be manufactured using the available processes and equipment. The dimensional tolerances and surface finish requirements should also be taken into account. Additionally, the cost and availability of the Boron Nitride ceramic parts should be considered, as different manufacturing processes and grades of Boron Nitride can vary in cost. It is advisable to consult with manufacturers or experts in the field to ensure that the selected Boron Nitride ceramic parts meet the specific application requirements.

What are the applications of engineering ceramics?

Engineering ceramics are used in various industries such as aerospace, automotive, electronics, and metallurgy. Applications include wear-resistant parts, high-temperature components, electrical insulators, and heat sinks.

What is VAR Vacuum Arc Remelting (VAR)Furnace?

VAR or Vacuum Arc Remelting is a process used to refine and improve the cleanliness of ingots made from standard air-melted, vacuum induction melted, or ESR remelted alloys. It is used for steels, superalloys, titanium, zirconium, and their alloys in industries such as aerospace, power generation, defense, medical, and nuclear. VAR is a continuous remelting process of a consumable electrode under vacuum, with DC power used to strike an arc between the electrode and a copper mold. The process removes dissolved gases, reduces undesired trace elements, improves oxide cleanliness, and achieves directional solidification of the ingot from bottom to top.

What manufacturing processes are used to produce Boron Nitride ceramic parts?

Several manufacturing processes can be used to produce Boron Nitride ceramic parts. The most common methods include hot pressing, hot isostatic pressing (HIP), and slip casting. Hot pressing involves compacting Boron Nitride powders under high pressure and temperature to form a dense ceramic. HIP involves subjecting the Boron Nitride powder compact to high temperature and pressure in an inert gas environment to achieve even higher density and eliminate any remaining porosity. Slip casting involves forming a slurry of Boron Nitride powder and a binder, pouring it into a mold, and then drying and firing the green body to produce the final ceramic part. Other processes, such as extrusion, injection molding, or machining, may be used for shaping and finishing the Boron Nitride ceramic parts, depending on the desired geometry and specifications.

How do engineering ceramics differ from traditional ceramics?

Engineering ceramics are designed for specific high-performance applications, offering superior mechanical strength, thermal resistance, and chemical stability. Traditional ceramics are more commonly used for decorative and household purposes.

How does vacuum arc melting furnace work?

A vacuum arc melting furnace works by melting materials under a vacuum or low-pressure atmosphere using electric arcs. The furnace uses two electrodes, one of which is the material to be melted. The electrodes are brought close together and an electric arc is struck between them, causing the material to melt. The furnace is then evacuated to remove any impurities and the molten material is cast into a desired shape. This process is used for the production of high-purity metals, alloys, and intermetallics used in industries such as aerospace, electronics, and biomedical engineering.

What are the advantages of using alumina ceramics?

Alumina ceramics are known for their high hardness, wear resistance, and excellent electrical insulation. They also have good thermal conductivity and chemical stability, making them suitable for high-temperature applications.

What are the applications of vacuum arc melting furnaces?

Vacuum arc melting furnaces are commonly used in the production of high-performance materials, such as superalloys, special steels, and reactive metals. These materials often require high-purity and controlled composition, which can be achieved through vacuum arc melting. The process is particularly suited for the production of critical components in aerospace, automotive, and energy industries, where high strength, corrosion resistance, and temperature stability are vital. Vacuum arc melting is also used in research and development settings to produce small quantities of specialized alloys for testing and characterization purposes.

Why are zirconia ceramics preferred in certain applications?

Zirconia ceramics are preferred for their high strength, toughness, and thermal shock resistance. They are often used in applications requiring durability and reliability under high stress and temperature conditions.

What are the advantages of using vacuum arc melting furnaces?

Vacuum arc melting furnaces offer several advantages. Firstly, the high vacuum environment prevents oxidation and contamination, resulting in high-purity melted metals. This is especially important for producing materials with stringent quality requirements. Secondly, the electric arc generates intense heat, allowing for rapid and efficient melting of the metal. The process can be precisely controlled to achieve specific melting parameters, such as temperature, pressure, and cooling rate, facilitating the production of alloys with desired properties. Vacuum arc melting furnaces also offer flexibility in terms of the size and shape of the melted metal, as the consumable electrode can be easily replaced or modified. Additionally, the process allows for the selective removal of impurities, such as gases and non-metallic inclusions, further enhancing the purity and quality of the final melted metal.

What makes silicon carbide ceramics suitable for high-temperature applications?

Silicon carbide ceramics have excellent thermal conductivity and high-temperature stability, making them ideal for applications in furnaces, heat exchangers, and other high-temperature environments.

What safety precautions should be followed when using a vacuum arc melting furnace?

When using a vacuum arc melting furnace, several safety precautions should be followed to ensure safe operation. Firstly, the furnace should be operated by trained personnel who are familiar with the equipment, its operation, and safety protocols. Adequate personal protective equipment, such as heat-resistant gloves, safety goggles, and fire-resistant clothing, should be worn when handling hot materials or operating the furnace. The vacuum system should be regularly inspected and maintained to ensure proper functionality and prevent safety risks. It is important to follow the manufacturer's guidelines and instructions for safe operation and maintenance of the vacuum arc melting furnace. Additionally, proper handling and disposal of consumable electrodes and melted materials should be carried out according to established safety guidelines and regulations. Regular inspections and maintenance of the furnace, including electrical systems, cooling systems, and gas handling components, should be performed to ensure safe and reliable operation.

How are boron nitride ceramics used in electronics?

Boron nitride ceramics are used in electronics for their excellent electrical insulation and thermal conductivity. They help in dissipating heat from electronic components, preventing overheating and improving performance.

What is the manufacturing process of engineering ceramics?

Engineering ceramics are typically manufactured through processes like sintering, hot pressing, or chemical vapor deposition. These processes ensure the formation of dense, strong, and durable ceramic materials.

Can engineering ceramics be customized for specific applications?

Yes, engineering ceramics can be customized to meet specific application requirements. This includes tailoring their shape, size, and material composition to achieve desired mechanical, thermal, or electrical properties.

View more faqs for this product

4.8

out of

5

I'm truly happy with the quick turnaround on our order. The HBN rings we got were high quality and exactly what we needed.

Luisa Geraci

4.9

out of

5

The boron nitride rings are a great value for the price. They are well-made and have held up well in our high-temperature applications.

Gauri Shankar

4.7

out of

5

We've been using the HBN ceramic rings from KINTEK SOLUTION for over a year now and have been very satisfied with their performance. They are durable and reliable.

Juanita Estrada

4.8

out of

5

The HBN ceramic rings from KINTEK SOLUTION have been a great addition to our lab. They are high quality and have helped us improve the efficiency of our processes.

Valentina Boldrini

4.9

out of

5

I was very impressed with the quality of the HBN ceramic rings I received from KINTEK SOLUTION. They were exactly as described and met all of my expectations.

Kimberley Scott

4.7

out of

5

I've been using the HBN ceramic rings in my lab for several months now and have been very happy with them. They are durable and have held up well under high temperatures.

Carlos Plaza

4.8

out of

5

I was very pleased with the customer service I received from KINTEK SOLUTION. They were very helpful and responsive to my questions.

Mabel Chen

4.9

out of

5

The HBN ceramic rings from KINTEK SOLUTION are a great value for the money. They are well-made and have performed well in our applications.

Jamel Ferreira

4.7

out of

5

I was very impressed with the speed of delivery from KINTEK SOLUTION. I received my order within a few days of placing it.

Sharon Parker

4.8

out of

5

I've been using the HBN ceramic rings from KINTEK SOLUTION for over a year now and have been very happy with the results. They are a great addition to my lab.

Luis Delgado

4.9

out of

5

The HBN ceramic rings are a great product. They are durable, reliable, and have helped me improve the efficiency of my processes.

Aisha Khan

4.7

out of

5

I was very impressed with the quality of the HBN ceramic rings I received from KINTEK SOLUTION. They are well-made and have met all of my expectations.

David Martin

4.8

out of

5

I've been using the HBN ceramic rings in my lab for several months now and have been very happy with them. They are a great value for the price.

Maria Garcia

4.9

out of

5

I was very pleased with the customer service I received from KINTEK SOLUTION. They were very helpful and responsive to my questions.

Robert Johnson

4.7

out of

5

The HBN ceramic rings from KINTEK SOLUTION are a great value for the money. They are well-made and have performed well in our applications.

Fatima Patel

4.8

out of

5

I was very impressed with the speed of delivery from KINTEK SOLUTION. I received my order within a few days of placing it.

Oliver Smith

4.9

out of

5

I've been using the HBN ceramic rings from KINTEK SOLUTION for over a year now and have been very happy with the results. They are a great addition to my lab.

Amina Ahmed

4.7

out of

5

The HBN ceramic rings are a great product. They are durable, reliable, and have helped me improve the efficiency of my processes.

Jack Brown

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