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Alumina Zirconia Special-Shaped Parts Processing Custom-Made Ceramic Plates

fine ceramics

Alumina Zirconia Special-Shaped Parts Processing Custom-Made Ceramic Plates

Item Number : KM-C014

Price varies based on specs and customizations


Material
Alumina Zirconia
Specification
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Application   

Both zirconia and alumina have the characteristics of whiteness, corrosion resistance and good chemical stability. Alumina has high hardness and zirconia has good toughness. The two materials form an excellent composite material with high strength and high toughness, which is more widely used. It has high bending strength and fracture toughness at room temperature, so zirconia toughened ceramics have excellent wear resistance.Applicable industries:

  • Electrical and Thermal Insulation
  • Electronics and Sensors
  • Energy Technology, Power Generation
  • fluid technology
  • high temperature application
  • laboratory technology
  • laser technology
  • Mechanical and Chemical Process Engineering
  • metal industry
  • Semiconductor processing equipment
  • surface treatment
  • vacuum technology etc.

Detail & Parts

Alumina zirconia special-shaped parts processing custom-made ceramic plates detail 1Alumina zirconia special-shaped parts processing custom-made ceramic plates detail 2Alumina zirconia special-shaped parts processing custom-made ceramic plates detail 3Alumina zirconia special-shaped parts processing custom-made ceramic plates detail 4Alumina zirconia special-shaped parts processing custom-made ceramic plates detail 5Alumina zirconia special-shaped parts processing custom-made ceramic plates detail 6

The produce we show are available in different sizes and custom sizes are available on request.

Advantages

Zirconia ceramics:

  • High hardness and good wear resistance.
  • Strength and toughness are relatively large.
  • Low thermal conductivity, low expansion coefficient, zirconia has low thermal conductivity among ceramic materials, which is similar to metal.
  • Good electrical performance, the dielectric constant of zirconia is 3 times that of sapphire, the signal is more sensitive, suitable for
  • Fingerprint stickers, etc.
  • It has a shielding effect, will not affect the internal antenna layout, and can be easily integrated.

Alumina Ceramics:

  • High hardness, second only to diamonds, far exceeding the wear resistance of stainless steel.
  • Good wear resistance, equivalent to 266 times that of manganese steel and 172 times that of high chromium cast iron.
  • Light in weight, its density is 3.5g/cm^3, which is only half of that of steel, which can greatly reduce the load on equipment.

In short, zirconia alumina has the characteristics of insulation resistance, withstand voltage, high strength, good thermal conductivity, and low dielectric loss. Different specifications and shapes can be made, suitable for many industries.

FAQ

What are advanced ceramics?

Advanced ceramics are specialized ceramic materials with enhanced properties such as high strength, high temperature resistance, and excellent electrical conductivity. They are used in various industries due to their unique characteristics.

What are engineering ceramics?

Engineering ceramics are advanced ceramic materials designed for specific mechanical, thermal, electrical, and chemical properties. They are used in applications requiring high performance under extreme conditions.

What are the main applications of fine ceramics?

Fine ceramics are used in various applications including tableware, cookware, wall tiles, and sanitaryware. They are also used in structural ceramics like bricks and roof tiles, refractories such as furnace and kiln insulation, metal crucibles, and in advanced technical ceramics for high-temperature applications.

What materials can a diamond cutting machine cut?

Diamond cutting machines are designed to cut a variety of materials, including ceramics, crystals, glass, metals, rocks, thermoelectric materials, infrared optical materials, composite materials, and biomedical materials. They are particularly effective for cutting brittle materials with high precision.

What are the main types of advanced ceramics?

The main types of advanced ceramics include alumina (Al₂O₃), zirconia (ZrO₂), silicon carbide (SiC), silicon nitride (Si₃N₄), aluminum nitride (AlN), and boron nitride (BN). Each type has specific properties suitable for different applications.

What are the main types of engineering ceramics?

The main types of engineering ceramics include alumina (Al₂O₃), zirconia (ZrO₂), silicon carbide (SiC), silicon nitride (Si₃N₄), and boron nitride (BN). Each type has unique properties tailored for different applications.

What are the main types of fine ceramics?

The main types of fine ceramics include alumina (Al2O3), zirconia, boron nitride (BN), silicon carbide (SiC), and silicon nitride (SiN). Each type has unique properties suitable for different applications.

What are high purity metals?

High purity metals are single element materials with minimal impurities, making them ideal for use in research, development, and production of advanced technologies. These metals are used in the creation of advanced ceramics, electronic sensors, high-precision lenses and optics, LEDs, lasers, thermal barrier coatings, plasma screens, and more. KINTEK offers a diverse range of high-purity metals and binary and ternary metal compounds in various forms, compositions, dispersions, particle sizes, and weights for research and commercial applications. Strategic special metals are used in high-tech applications and can be expensive due to their elaborate processing.

What is vacuum arc melting process?

Vacuum arc melting (VAR) is a secondary melting process used to produce metal ingots with high chemical and mechanical homogeneity for critical applications in industries like aerospace, energy, and nuclear. The process involves refining liquid metal under vacuum and controlling its solidification rate. It is used for the purification of reactive titanium or zirconium alloys, without any contact with casting refractories, as well as for improving inclusion cleanliness in steels and superalloys. The remelted cylindrical ingots can weigh several tons, and VAR has revolutionized the specialty metallurgical techniques industry.

What is the principle behind a diamond cutting machine?

Diamond cutting machines utilize a continuous diamond wire cutting mechanism. This mechanism allows for precise cutting of materials by moving the diamond wire downward at a constant speed while the material is fixed on the workbench. The machine can also rotate the workbench 360 degrees for different cutting angles.

What are the applications of advanced ceramics?

Advanced ceramics are used in various fields such as aerospace, automotive, electronics, medical devices, and industrial machinery. They are valued for their high performance in extreme environments, including high temperatures and corrosive conditions.

What are the applications of engineering ceramics?

Engineering ceramics are used in various industries such as aerospace, automotive, electronics, and metallurgy. Applications include wear-resistant parts, high-temperature components, electrical insulators, and heat sinks.

What is the principle behind fine ceramics?

Fine ceramics are made through a process involving high-temperature sintering of raw materials to form dense, strong, and durable materials. The specific properties of each type of ceramic are determined by the chemical composition and microstructure achieved during the sintering process.

What are high purity metals used for?

High purity metals are used in various advanced technologies that require specific properties, performance and quality. They are used to create fluorescent lighting, plasma screens, LEDs, high-precision lenses and optics, electronic sensors, advanced ceramics, thermal barrier coatings, lasers, and more. These metals are also used in the production of high-quality magnetic, thermoelectric, phosphor and semiconducting materials. KINTEK offers a diverse portfolio of high-purity metals, binary and ternary metal compounds, magnetic alloys, metal oxides, nanomaterials, and organometallic precursors in various forms, compositions, dispersions, particle sizes and weights for all research and commercial applications.

What is VAR Vacuum Arc Remelting (VAR)Furnace?

VAR or Vacuum Arc Remelting is a process used to refine and improve the cleanliness of ingots made from standard air-melted, vacuum induction melted, or ESR remelted alloys. It is used for steels, superalloys, titanium, zirconium, and their alloys in industries such as aerospace, power generation, defense, medical, and nuclear. VAR is a continuous remelting process of a consumable electrode under vacuum, with DC power used to strike an arc between the electrode and a copper mold. The process removes dissolved gases, reduces undesired trace elements, improves oxide cleanliness, and achieves directional solidification of the ingot from bottom to top.

What are the advantages of using a diamond cutting machine?

The advantages of diamond cutting machines include high cutting accuracy, continuous operation without manual adjustment, and the ability to cut both large and small samples with high dimensional accuracy. They also feature a pneumatic tensioning system for stable and reliable tensioning force, and a PLC program control system for simple and fast operation.

How are advanced ceramics manufactured?

Advanced ceramics are typically manufactured through processes like sintering, hot pressing, or isostatic pressing. These methods ensure the formation of a dense, uniform structure with desired mechanical and thermal properties.

How do engineering ceramics differ from traditional ceramics?

Engineering ceramics are designed for specific high-performance applications, offering superior mechanical strength, thermal resistance, and chemical stability. Traditional ceramics are more commonly used for decorative and household purposes.

What are the advantages of using fine ceramics?

Fine ceramics offer several advantages including high temperature resistance, excellent electrical insulation, high hardness, wear resistance, chemical resistance, and low thermal expansion. These properties make them ideal for use in extreme environments and for specialized applications.

What are the benefits of using high-purity metals?

Using high-purity metals offers several benefits. First, they provide consistent and reliable performance due to the absence of impurities that can cause variations in material properties. Second, high-purity metals enable the production of high-quality and high-performance products, ensuring better functionality and durability. Third, their low impurity levels reduce the risk of contamination in sensitive applications. High-purity metals also exhibit improved electrical conductivity, thermal conductivity, and corrosion resistance. Additionally, they are often preferred for their enhanced adhesion properties, making them suitable for various coating and thin film deposition processes.

How does vacuum arc melting furnace work?

A vacuum arc melting furnace works by melting materials under a vacuum or low-pressure atmosphere using electric arcs. The furnace uses two electrodes, one of which is the material to be melted. The electrodes are brought close together and an electric arc is struck between them, causing the material to melt. The furnace is then evacuated to remove any impurities and the molten material is cast into a desired shape. This process is used for the production of high-purity metals, alloys, and intermetallics used in industries such as aerospace, electronics, and biomedical engineering.

What types of diamond cutting machines are available?

There are several types of diamond cutting machines, including high precision diamond wire cutting machines, workbench diamond single wire circular small cutting machines, and high precision automatic diamond wire cutting machines. Each type is designed for specific applications, such as precision cutting of ultra-thin plates or cutting various brittle crystals with high hardness.

What are the advantages of using advanced ceramics?

The advantages of advanced ceramics include high hardness, wear resistance, excellent thermal and electrical insulation, high temperature resistance, and chemical stability. These properties make them ideal for demanding applications.

What are the advantages of using alumina ceramics?

Alumina ceramics are known for their high hardness, wear resistance, and excellent electrical insulation. They also have good thermal conductivity and chemical stability, making them suitable for high-temperature applications.

Which industries commonly use high-purity metals?

High-purity metals find application in a wide range of industries. The semiconductor and electronics industries extensively use high-purity metals for integrated circuits, microprocessors, and other electronic components. The aerospace industry relies on high-purity metals for their lightweight and high-strength properties. Optics and photovoltaic industries utilize high-purity metals for precision optics and solar cells. High-purity metals also play a significant role in medical devices, automotive components, research laboratories, and advanced manufacturing processes.

What are the applications of vacuum arc melting furnaces?

Vacuum arc melting furnaces are commonly used in the production of high-performance materials, such as superalloys, special steels, and reactive metals. These materials often require high-purity and controlled composition, which can be achieved through vacuum arc melting. The process is particularly suited for the production of critical components in aerospace, automotive, and energy industries, where high strength, corrosion resistance, and temperature stability are vital. Vacuum arc melting is also used in research and development settings to produce small quantities of specialized alloys for testing and characterization purposes.

How does a diamond cutting machine ensure high precision cutting?

Diamond cutting machines ensure high precision cutting through several features, such as a continuous diamond wire cutting mechanism, a pneumatic tensioning system for stable tensioning force, and a PLC program control system for precise operation. The machines also allow for manual or program-controlled rotation of the workbench, ensuring accurate cutting angles.

What is the difference between alumina and zirconia ceramics?

Alumina ceramics are known for their good electrical conductivity, mechanical strength, and high temperature resistance. Zirconia ceramics, on the other hand, are valued for their high strength, high toughness, and excellent wear resistance.

Why are zirconia ceramics preferred in certain applications?

Zirconia ceramics are preferred for their high strength, toughness, and thermal shock resistance. They are often used in applications requiring durability and reliability under high stress and temperature conditions.

What are the advantages of using vacuum arc melting furnaces?

Vacuum arc melting furnaces offer several advantages. Firstly, the high vacuum environment prevents oxidation and contamination, resulting in high-purity melted metals. This is especially important for producing materials with stringent quality requirements. Secondly, the electric arc generates intense heat, allowing for rapid and efficient melting of the metal. The process can be precisely controlled to achieve specific melting parameters, such as temperature, pressure, and cooling rate, facilitating the production of alloys with desired properties. Vacuum arc melting furnaces also offer flexibility in terms of the size and shape of the melted metal, as the consumable electrode can be easily replaced or modified. Additionally, the process allows for the selective removal of impurities, such as gases and non-metallic inclusions, further enhancing the purity and quality of the final melted metal.

What is the application range of a diamond cutting machine?

Diamond cutting machines are widely used in various industries for cutting materials of different hardness. They are particularly suitable for processing larger-sized precious materials and can handle materials such as ceramics, crystals, glass, metals, rocks, thermoelectric materials, infrared optical materials, composite materials, and biomedical materials.

Why are silicon carbide ceramics used in high-temperature applications?

Silicon carbide (SiC) ceramics are used in high-temperature applications due to their high-strength, low-density, and excellent resistance to high temperatures. They are also resistant to chemical corrosion, making them suitable for harsh environments.

What makes silicon carbide ceramics suitable for high-temperature applications?

Silicon carbide ceramics have excellent thermal conductivity and high-temperature stability, making them ideal for applications in furnaces, heat exchangers, and other high-temperature environments.

What safety precautions should be followed when using a vacuum arc melting furnace?

When using a vacuum arc melting furnace, several safety precautions should be followed to ensure safe operation. Firstly, the furnace should be operated by trained personnel who are familiar with the equipment, its operation, and safety protocols. Adequate personal protective equipment, such as heat-resistant gloves, safety goggles, and fire-resistant clothing, should be worn when handling hot materials or operating the furnace. The vacuum system should be regularly inspected and maintained to ensure proper functionality and prevent safety risks. It is important to follow the manufacturer's guidelines and instructions for safe operation and maintenance of the vacuum arc melting furnace. Additionally, proper handling and disposal of consumable electrodes and melted materials should be carried out according to established safety guidelines and regulations. Regular inspections and maintenance of the furnace, including electrical systems, cooling systems, and gas handling components, should be performed to ensure safe and reliable operation.

What makes boron nitride ceramics unique?

Boron nitride (BN) ceramics are unique due to their high melting point, high hardness, high thermal conductivity, and high electrical resistivity. Their crystal structure is similar to graphene and harder than diamond, making them suitable for high-performance applications.

How are boron nitride ceramics used in electronics?

Boron nitride ceramics are used in electronics for their excellent electrical insulation and thermal conductivity. They help in dissipating heat from electronic components, preventing overheating and improving performance.

How do advanced ceramics contribute to energy efficiency?

Advanced ceramics contribute to energy efficiency by providing materials that can withstand high temperatures and corrosive environments in energy production and conversion processes. They help in reducing energy losses and improving the overall efficiency of systems.

What is the manufacturing process of engineering ceramics?

Engineering ceramics are typically manufactured through processes like sintering, hot pressing, or chemical vapor deposition. These processes ensure the formation of dense, strong, and durable ceramic materials.

Can engineering ceramics be customized for specific applications?

Yes, engineering ceramics can be customized to meet specific application requirements. This includes tailoring their shape, size, and material composition to achieve desired mechanical, thermal, or electrical properties.
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4.8

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5

Outstanding quality and exceptional durability, a must-have for any lab.

Kaci Aydin

4.9

out of

5

These ceramic plates are worth every penny, offering unparalleled craftsmanship and precision.

Ruiqi Pan

4.7

out of

5

The plates arrived promptly and in perfect condition, exceeding my expectations.

Serra Prasetyo

4.8

out of

5

Highly impressed with the durability and resilience of these plates, they can withstand even the toughest conditions.

Nemanja Bozic

4.9

out of

5

I'm thoroughly satisfied with the quality and performance of these plates, they have become an indispensable part of my lab setup.

Dorian Desjardins

4.7

out of

5

These plates have proven to be a game-changer in my lab, enabling me to conduct experiments with greater accuracy and efficiency.

Petra Hernandez

4.6

out of

5

Exceptional value for money, these plates offer outstanding quality and durability at an affordable price.

Talia Vargas

4.7

out of

5

The plates arrived promptly and were packaged with great care, ensuring they arrived in pristine condition.

Olli Koskinen

4.8

out of

5

I highly recommend these plates to anyone seeking top-notch quality and reliability in their lab.

Heloise Bernard

4.9

out of

5

The plates are exceptionally well-made and have exceeded my expectations in terms of durability and performance.

Umut Ozdemir

4.7

out of

5

These plates have been a valuable addition to my lab, providing consistent and reliable results.

Tadeusz Nowak

4.6

out of

5

The plates are easy to clean and maintain, making them a breeze to work with.

Karolina Andersson

4.8

out of

5

I'm highly satisfied with the technological advancements incorporated into these plates, they have revolutionized my research.

Gianfranco Rossi

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Catalog of Fine Ceramics

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Catalog of Advanced Ceramics

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Catalog of Engineering Ceramics

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Catalog of Fine Ceramics

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Catalog of High Pure Metals

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Catalog of Vacuum Arc Melting Furnace

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