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Zirconia Ceramic Rod - Stabilized Yttrium Precision Machining

fine ceramics

Zirconia Ceramic Rod - Stabilized Yttrium Precision Machining

Item Number : KM-G01

Price varies based on specs and customizations


Material
Zirconia
Specification
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Size
Customizable
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Application

Zirconia ceramics, also known as zirconia (ZrO2) ceramics, is a new type of high-tech ceramics, which has the highest room temperature toughness and strength among all advanced ceramic materials. Zirconia ceramic rods are prepared by isostatic pressing, and a uniform, dense and smooth ceramic layer and transition layer are formed at high temperature and high speed. Due to its advanced production technology and high cost, it is suitable for precision ceramic parts, and its wear resistance is better than that of ceramic rods generally used as high wear-resistant materials. The metallization of zirconia ceramic rods is to paste the ceramic rods on the inner wall of the metal, which has high temperature resistance and strong adhesion, and forms a solid anti-wear layer after heating and curing. It also has excellent thermal insulation and low thermal conductivity, corrosion resistance, and good chemical stability.

  • Thermal Insulation: Zirconia rods are used as high temperature furnace elements and electrical insulators.
  • Medical and Dental Implants: They find application in the field of medical and dental implants as well as cosmetics.
  • Cutting Tools, Abrasives and Grinding Media: Zirconia rods are used in machining, drilling and grinding applications as cutting tools, abrasives and grinding media.
  • Wear-resistant parts: used in the manufacture of wear-resistant parts for the automotive and aerospace industries.
  • Energy Storage Devices: Zirconia rods are used in advanced fuel cells and other energy storage devices.
  • Corrosion Resistant Applications: Suitable for pumps, valves and other applications requiring corrosion resistance.
  • Catalyst: Zirconia rods can be used as catalysts for various chemical reactions.
  • Auto parts: Applied to auto parts such as fuel injectors and spark plugs, it helps to improve performance and efficiency.

Detail & Parts

Precision machined stabilized zirconia ceramic rod detail 1Precision machined stabilized zirconia ceramic rod detail 2Precision machined stabilized zirconia ceramic rod detail 3Precision machined stabilized zirconia ceramic rod detail 4Precision machined stabilized zirconia ceramic rod detail 5Precision machined stabilized zirconia ceramic rod detail 6

Technical specifications

0.2*100mm 0.7*100mm 1.2*100mm 2.5*100mm 8*100mm 15*115mm
0.3*100mm 0.8*100mm 1.5*100mm 3*100mm 10*100mm 16*115mm
0.4*100mm 0.9*100mm 1.6*100mm 4*100mm 12*100mm 18*115mm
0.5*100mm 1*100mm 1.8*100mm 5*100mm 13*115mm 20*115mm
0.6*100mm 1.1*100mm 2*100mm 6*100mm 14*115mm 22*200mm

The produce we show are available in different sizes and custom sizes are available on request.

Advantages

  • Excellent strength and toughness.
  • They exhibit high corrosion resistance, allowing them to withstand extreme temperatures and exposure to chemicals.
  • Excellent abrasion resistance.
  • Low thermal expansion.
  • Good chemical stability, showing high stability in the presence of acid and alkali solutions.
  • Good electrical insulation properties, suitable for electrical components and equipment.

FAQ

What are advanced ceramics?

Advanced ceramics are specialized ceramic materials with enhanced properties such as high strength, high temperature resistance, and excellent electrical conductivity. They are used in various industries due to their unique characteristics.

What are engineering ceramics?

Engineering ceramics are advanced ceramic materials designed for specific mechanical, thermal, electrical, and chemical properties. They are used in applications requiring high performance under extreme conditions.

What are the main applications of fine ceramics?

Fine ceramics are used in various applications including tableware, cookware, wall tiles, and sanitaryware. They are also used in structural ceramics like bricks and roof tiles, refractories such as furnace and kiln insulation, metal crucibles, and in advanced technical ceramics for high-temperature applications.

What materials can a diamond cutting machine cut?

Diamond cutting machines are designed to cut a variety of materials, including ceramics, crystals, glass, metals, rocks, thermoelectric materials, infrared optical materials, composite materials, and biomedical materials. They are particularly effective for cutting brittle materials with high precision.

What are the main types of advanced ceramics?

The main types of advanced ceramics include alumina (Al₂O₃), zirconia (ZrO₂), silicon carbide (SiC), silicon nitride (Si₃N₄), aluminum nitride (AlN), and boron nitride (BN). Each type has specific properties suitable for different applications.

What are the main types of engineering ceramics?

The main types of engineering ceramics include alumina (Al₂O₃), zirconia (ZrO₂), silicon carbide (SiC), silicon nitride (Si₃N₄), and boron nitride (BN). Each type has unique properties tailored for different applications.

What are the main types of fine ceramics?

The main types of fine ceramics include alumina (Al2O3), zirconia, boron nitride (BN), silicon carbide (SiC), and silicon nitride (SiN). Each type has unique properties suitable for different applications.

What are high purity metals?

High purity metals are single element materials with minimal impurities, making them ideal for use in research, development, and production of advanced technologies. These metals are used in the creation of advanced ceramics, electronic sensors, high-precision lenses and optics, LEDs, lasers, thermal barrier coatings, plasma screens, and more. KINTEK offers a diverse range of high-purity metals and binary and ternary metal compounds in various forms, compositions, dispersions, particle sizes, and weights for research and commercial applications. Strategic special metals are used in high-tech applications and can be expensive due to their elaborate processing.

What is the principle behind a diamond cutting machine?

Diamond cutting machines utilize a continuous diamond wire cutting mechanism. This mechanism allows for precise cutting of materials by moving the diamond wire downward at a constant speed while the material is fixed on the workbench. The machine can also rotate the workbench 360 degrees for different cutting angles.

What are the applications of advanced ceramics?

Advanced ceramics are used in various fields such as aerospace, automotive, electronics, medical devices, and industrial machinery. They are valued for their high performance in extreme environments, including high temperatures and corrosive conditions.

What are the applications of engineering ceramics?

Engineering ceramics are used in various industries such as aerospace, automotive, electronics, and metallurgy. Applications include wear-resistant parts, high-temperature components, electrical insulators, and heat sinks.

What is the principle behind fine ceramics?

Fine ceramics are made through a process involving high-temperature sintering of raw materials to form dense, strong, and durable materials. The specific properties of each type of ceramic are determined by the chemical composition and microstructure achieved during the sintering process.

What are high purity metals used for?

High purity metals are used in various advanced technologies that require specific properties, performance and quality. They are used to create fluorescent lighting, plasma screens, LEDs, high-precision lenses and optics, electronic sensors, advanced ceramics, thermal barrier coatings, lasers, and more. These metals are also used in the production of high-quality magnetic, thermoelectric, phosphor and semiconducting materials. KINTEK offers a diverse portfolio of high-purity metals, binary and ternary metal compounds, magnetic alloys, metal oxides, nanomaterials, and organometallic precursors in various forms, compositions, dispersions, particle sizes and weights for all research and commercial applications.

What are the advantages of using a diamond cutting machine?

The advantages of diamond cutting machines include high cutting accuracy, continuous operation without manual adjustment, and the ability to cut both large and small samples with high dimensional accuracy. They also feature a pneumatic tensioning system for stable and reliable tensioning force, and a PLC program control system for simple and fast operation.

How are advanced ceramics manufactured?

Advanced ceramics are typically manufactured through processes like sintering, hot pressing, or isostatic pressing. These methods ensure the formation of a dense, uniform structure with desired mechanical and thermal properties.

How do engineering ceramics differ from traditional ceramics?

Engineering ceramics are designed for specific high-performance applications, offering superior mechanical strength, thermal resistance, and chemical stability. Traditional ceramics are more commonly used for decorative and household purposes.

What are the advantages of using fine ceramics?

Fine ceramics offer several advantages including high temperature resistance, excellent electrical insulation, high hardness, wear resistance, chemical resistance, and low thermal expansion. These properties make them ideal for use in extreme environments and for specialized applications.

What are the benefits of using high-purity metals?

Using high-purity metals offers several benefits. First, they provide consistent and reliable performance due to the absence of impurities that can cause variations in material properties. Second, high-purity metals enable the production of high-quality and high-performance products, ensuring better functionality and durability. Third, their low impurity levels reduce the risk of contamination in sensitive applications. High-purity metals also exhibit improved electrical conductivity, thermal conductivity, and corrosion resistance. Additionally, they are often preferred for their enhanced adhesion properties, making them suitable for various coating and thin film deposition processes.

What types of diamond cutting machines are available?

There are several types of diamond cutting machines, including high precision diamond wire cutting machines, workbench diamond single wire circular small cutting machines, and high precision automatic diamond wire cutting machines. Each type is designed for specific applications, such as precision cutting of ultra-thin plates or cutting various brittle crystals with high hardness.

What are the advantages of using advanced ceramics?

The advantages of advanced ceramics include high hardness, wear resistance, excellent thermal and electrical insulation, high temperature resistance, and chemical stability. These properties make them ideal for demanding applications.

What are the advantages of using alumina ceramics?

Alumina ceramics are known for their high hardness, wear resistance, and excellent electrical insulation. They also have good thermal conductivity and chemical stability, making them suitable for high-temperature applications.

Which industries commonly use high-purity metals?

High-purity metals find application in a wide range of industries. The semiconductor and electronics industries extensively use high-purity metals for integrated circuits, microprocessors, and other electronic components. The aerospace industry relies on high-purity metals for their lightweight and high-strength properties. Optics and photovoltaic industries utilize high-purity metals for precision optics and solar cells. High-purity metals also play a significant role in medical devices, automotive components, research laboratories, and advanced manufacturing processes.

How does a diamond cutting machine ensure high precision cutting?

Diamond cutting machines ensure high precision cutting through several features, such as a continuous diamond wire cutting mechanism, a pneumatic tensioning system for stable tensioning force, and a PLC program control system for precise operation. The machines also allow for manual or program-controlled rotation of the workbench, ensuring accurate cutting angles.

What is the difference between alumina and zirconia ceramics?

Alumina ceramics are known for their good electrical conductivity, mechanical strength, and high temperature resistance. Zirconia ceramics, on the other hand, are valued for their high strength, high toughness, and excellent wear resistance.

Why are zirconia ceramics preferred in certain applications?

Zirconia ceramics are preferred for their high strength, toughness, and thermal shock resistance. They are often used in applications requiring durability and reliability under high stress and temperature conditions.

What is the application range of a diamond cutting machine?

Diamond cutting machines are widely used in various industries for cutting materials of different hardness. They are particularly suitable for processing larger-sized precious materials and can handle materials such as ceramics, crystals, glass, metals, rocks, thermoelectric materials, infrared optical materials, composite materials, and biomedical materials.

Why are silicon carbide ceramics used in high-temperature applications?

Silicon carbide (SiC) ceramics are used in high-temperature applications due to their high-strength, low-density, and excellent resistance to high temperatures. They are also resistant to chemical corrosion, making them suitable for harsh environments.

What makes silicon carbide ceramics suitable for high-temperature applications?

Silicon carbide ceramics have excellent thermal conductivity and high-temperature stability, making them ideal for applications in furnaces, heat exchangers, and other high-temperature environments.

What makes boron nitride ceramics unique?

Boron nitride (BN) ceramics are unique due to their high melting point, high hardness, high thermal conductivity, and high electrical resistivity. Their crystal structure is similar to graphene and harder than diamond, making them suitable for high-performance applications.

How are boron nitride ceramics used in electronics?

Boron nitride ceramics are used in electronics for their excellent electrical insulation and thermal conductivity. They help in dissipating heat from electronic components, preventing overheating and improving performance.

How do advanced ceramics contribute to energy efficiency?

Advanced ceramics contribute to energy efficiency by providing materials that can withstand high temperatures and corrosive environments in energy production and conversion processes. They help in reducing energy losses and improving the overall efficiency of systems.

What is the manufacturing process of engineering ceramics?

Engineering ceramics are typically manufactured through processes like sintering, hot pressing, or chemical vapor deposition. These processes ensure the formation of dense, strong, and durable ceramic materials.

Can engineering ceramics be customized for specific applications?

Yes, engineering ceramics can be customized to meet specific application requirements. This includes tailoring their shape, size, and material composition to achieve desired mechanical, thermal, or electrical properties.
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4.8

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4.9

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4.7

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PDF - Zirconia Ceramic Rod - Stabilized Yttrium Precision Machining

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Catalog of Fine Ceramics

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Catalog of Advanced Ceramics

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Catalog of Engineering Ceramics

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Catalog of Fine Ceramics

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Catalog of High Pure Metals

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Catalog of Diamond Cutting Machine

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