Milling Equipment
Hybrid Tissue Grinder
Item Number : KT-MT20
Price varies based on specs and customizations
- Recommended maximum injection size
- < 8 mm
- Sample particle size range
- ~5 um
- Grinding platform
- 2
- Vibration frequency
- 180-1800 r/min
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Introduction
K-MT20 is used for rapid grinding or mixing of dry, wet and frozen small amount of samples in the laboratory. It can be configured with two 50ml ball mill jars, and can also be configured with a variety of cell wall breaking adapters of different specifications for biological cell wall breaking and DNA /RNA and protein extraction, its structure design is compact, simple in appearance, desktop operation, small in size, adopts frequency conversion LCD screen control interface to realize timing, speed regulation, intermittent grinding and other functions, and the setting is simple and fast, and the display is intuitive. It is safe and stable to complete the sample processing in a few minutes after pressing the key. It can be widely used in many types of samples including hard, medium and low hardness, brittle, dry, viscous, fibrous, soft and elastic.
- Processing principle: impact force | friction force
- Application sample characteristics: hard | medium-low hardness | brittle | dry | viscous | fibrous | soft | elastic
- Processing Type: Grinding | Blending | Homogenization | Cell Disruption | Freeze Grinding
- Main functions: continuous operation | intermittent operation | timing | speed regulation | alternate variable speed operation | power failure memory | overload protection
Applications
The Hybrid Tissue Grinder is a versatile and efficient tool designed for various applications in industries such as food processing, manufacturing, steel grinding, recycling, and pharmaceuticals. This equipment is particularly beneficial for grinding and homogenizing a wide range of materials, including wet, soft, brittle, elastic, hard, dry, and fibrous substances. The grinder's ability to reduce materials to sizes as small as 2 microns and below, coupled with its use of compressed air instead of moving parts, makes it an ideal choice for maintaining sample integrity and preventing thermal degradation in heat-sensitive materials.
- Food Processing: Ideal for grinding high-temperature sensitive food items like cheese, dried fruits, and oily spices, ensuring flavor preservation.
- Manufacturing: Effective in pulverizing materials like carbon black without causing thermal degradation, essential for plastics, rubbers, pigments, and coatings.
- Steel Grinding: Helps in managing excessive heat generated during high-speed grinding processes by providing a cooling effect.
- Recycling: Efficiently crushes and prepares recyclable materials such as bottles, glass, tires, leather, and plastics for reuse.
- Pharmaceuticals: Used for pulverizing pharmaceutical powders, maintaining the efficacy of temperature-sensitive materials by preventing thermal degradation.
- Research and Development: Supports personalized grinding needs with a low-cost, plug-and-play setup, suitable for various laboratory grinding and homogenization tasks.
Advantages
The Hybrid Tissue Grinder offers a range of advantages that enhance laboratory efficiency and effectiveness. Key benefits include:
- Increased Productivity: The grinder optimizes particle size and increases throughput, leading to higher productivity in sample preparation.
- Elimination of Caking: The design prevents caking of products within the mill, ensuring smooth operation and maintenance.
- Decreased Wear: The use of advanced materials and design reduces wear on grinding equipment, extending the lifespan of the machinery.
- Separation of Composite Materials: The grinder effectively separates composite materials, aiding in the purity and quality of the final product.
- Higher Production Rate: With its efficient grinding mechanism, the Hybrid Tissue Grinder achieves a higher production rate, saving time and resources.
- Lower Energy Consumption: The grinder operates with lower energy consumption compared to traditional methods, making it more environmentally friendly and cost-effective.
- Fine Particle Size: It produces a fine particle size, which is crucial for many applications requiring high precision and uniformity.
- Uniform Particle Distribution: The grinder ensures a more uniform particle distribution, enhancing the quality and consistency of the ground materials.
- Lower Grinding Cost: The overall cost of grinding is reduced due to the efficiency and durability of the Hybrid Tissue Grinder.
- Improved Pouring Properties: Finely ground materials improve the pouring properties of the product, making it easier to handle and use in various applications.
- Easy Maintenance and Cleaning: The grinder features quick coupling mechanisms that allow for easy disassembly and cleaning, ensuring no contamination and maintaining the integrity of the samples.
- Compact Design: Its small footprint allows for efficient space utilization in the laboratory, making it a practical choice for tight spaces.
- Versatility: The grinder is suitable for a large number of different materials, making it a versatile tool in the lab.
Features
The Hybrid Tissue Grinder is a versatile and efficient tool designed for grinding and homogenizing a wide range of materials, from soft tissues to hard substances. This advanced laboratory equipment offers a combination of features that not only enhance its functionality but also provide significant benefits to users in terms of efficiency, versatility, and ease of use. Here are the key features that make the Hybrid Tissue Grinder a standout choice for various laboratory applications:
- Dual-Mode Operation: The grinder is designed to handle both dry and wet grinding processes, allowing users to switch between modes as needed. This dual functionality eliminates the need for multiple machines, saving space and reducing initial investment costs.
- Rotor-Stator Homogenization: Equipped with a rotor-stator system, the grinder efficiently processes samples by subjecting them to strong shear forces. This method is particularly effective for creating emulsions and blends, ensuring a smooth and uniform consistency.
- Bead Milling Capability: The inclusion of a bead mill enhances the grinder's ability to disperse and grind tiny particles in a slurry. The rotor-driven bead motion provides intense shear and collision forces, ideal for achieving fine particle sizes.
- Blade Type Homogenizers: With blades rotating at high speeds, the grinder generates significant shearing effects, suitable for a variety of materials including fibrous and elastic substances.
- High-Pressure Homogenization: Capable of handling materials with Mohs hardness ranging from 1 to 10, the grinder uses compressed air to achieve size reduction down to 2 microns or below. This feature is particularly beneficial for processing hard materials without the need for moving parts.
- Interchangeable Liners: Available in materials like Polyurethane, Stainless Steel, Nylon, and PTFE, the interchangeable liners ensure compatibility with different types of samples, reducing the risk of contamination and enhancing the durability of the grinder.
- Automatic Control System: The grinder comes with an automatic control system that simplifies operation and ensures consistent results. This feature is particularly useful for repetitive tasks and for maintaining high standards of precision in sample preparation.
- Customizable Design: Recognizing the unique needs of each laboratory, the Hybrid Tissue Grinder can be customized to meet specific requirements, ensuring that it is perfectly suited to the user's research and development needs.
These features collectively make the Hybrid Tissue Grinder an indispensable tool for laboratories looking to enhance their sample preparation processes, offering versatility, efficiency, and precision in a single, compact unit.
Detail & Parts
Technical specifications
| Recommended maximum injection size | < 8 mm |
| Sample particle size range | ~5 um |
| Grinding method | dry grinding | wet grinding | low temperature grinding |
| Grinding platform (number of tanks) | 2 |
| Movement mode | Y plane arc reciprocating movement |
| Vibration frequency | 180-1800 r/min |
| Control mode | LCD screen frequency conversion control |
| Time setting | 59:59:59 (h/m/s) |
| Ball mill material | tungsten carbide | zirconia | stainless steel | MC nylon | PTFE, etc. |
| Ball mill jar volume | 50ml | 30ml |
| Ball mill tank sealing method | sealing ring + thread fastening |
| Grinding ball size | 1-25m optional |
| Grinding ball material | tungsten carbide | zirconia | agate | stainless steel |
| Cell breaking adapter volume | 10X0.2ml | 5X2ml | 5X5ml |
| Electrical description | 100-110V/200-240V AC, 50-60Hz, 150W |
| Power port | National Standard | European Standard | American Standard | British Standard, etc. |
| Net weight | 48kg |
| Dimensions (length, width and height) | 470*360*250 |
| Protection class | IP63 |
| Standard | CE |
Warnings
Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.
Designed for You
KinTek provide deep custom made service and equipment to worldwide customers, our specialized teamwork and rich experienced engineers are capable to undertake the custom tailoring hardware and software equipment requirements, and help our customer to build up the exclusive and personalized equipment and solution!
Would you please drop your ideas to us, our engineers are ready for you now!
FAQ
What is milling equipment used for?
What are the different types of milling equipment?
What materials can be processed using milling equipment?
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4.9
out of
5
The Hybrid Tissue Grinder is a game-changer in our lab. Its versatility and efficiency make it an indispensable tool for our research.
4.8
out of
5
I'm very impressed with the Hybrid Tissue Grinder. It's incredibly easy to clean and maintain, saving us valuable time in the lab.
4.7
out of
5
The Hybrid Tissue Grinder has exceeded our expectations. Its advanced technology delivers consistent and precise results, making it a reliable asset in our lab.
4.9
out of
5
The Hybrid Tissue Grinder is an absolute lifesaver. It handles even the most challenging samples with ease, making our work so much easier.
4.8
out of
5
I highly recommend the Hybrid Tissue Grinder. Its user-friendly design and intuitive interface make it a breeze to operate, even for beginners.
4.7
out of
5
The Hybrid Tissue Grinder is a valuable addition to our lab. Its durability and longevity ensure that it will be a reliable companion for years to come.
4.9
out of
5
The Hybrid Tissue Grinder is worth every penny. Its innovative features and exceptional performance make it an unbeatable choice for any laboratory.
4.8
out of
5
The Hybrid Tissue Grinder has revolutionized our sample preparation process. Its speed and efficiency have significantly improved our productivity.
4.7
out of
5
The Hybrid Tissue Grinder is an excellent investment. Its versatility and adaptability make it suitable for a wide range of applications, making it an indispensable tool in our lab.
4.9
out of
5
The Hybrid Tissue Grinder is simply amazing. Its ease of use and exceptional results make it an absolute joy to work with.
4.8
out of
5
The Hybrid Tissue Grinder has exceeded our expectations. Its compact design and powerful performance make it an ideal choice for space-constrained laboratories.
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