Products Thermal Equipment MPCVD Workbench 800mm * 800mm diamond single wire circular small cutting machine
Workbench 800mm * 800mm diamond single wire circular small cutting machine

MPCVD

Workbench 800mm * 800mm diamond single wire circular small cutting machine

Item Number : CM-2

Price varies based on specs and customizations


Wire winding drum motor parameters:
AC220v 50Hz 300
Linear speed:
0 8m/s
Total length of cutting line:
150m
Sample weight (max):
3kg
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Introduction

he diamond wire cutting machine is a CE certified cutting equipment, mainly used for precision cutting of ceramics, crystals, glass, metals, rocks, thermoelectric materials, infrared optical materials, composite materials, biomedical materials, and other material analysis samples. It is particularly suitable for precision cutting of ultra-thin sheets with a thickness of up to 0.2mm. The machine adopts a circular motion mode of a single wire with a use length of 150 meters, greatly improving cutting efficiency. The tensioning wheel adopts pneumatic tensioning method, ensuring high accuracy within the range of 10 μm.T

Details and parts

Workbench 800mm * 800mm diamond single wire circular small cutting machine details

Applications

The diamond wire cutting machine is a versatile tool that finds applications in various industries and research fields. Its precision cutting capabilities make it suitable for the following applications:

  • Ceramics: Preparing samples for analysis, such as thin sections for microscopy or X-ray diffraction
  • Crystals: Cutting and shaping crystals for electronic, optical, or research purposes
  • Glass: Precision cutting of glass for optics, microelectronics, or other applications
  • Metals: Cutting and preparing metal samples for analysis or manufacturing
  • Rocks: Preparing thin sections of rocks for geological studies or petrography
  • Thermoelectric materials: Cutting and shaping thermoelectric materials for energy conversion devices
  • Infrared optical materials: Preparing samples of infrared optical materials for characterization or device fabrication
  • Composite materials: Cutting and preparing composite materials for testing or analysis
  • Biomedical materials: Preparing samples of biomedical materials for research or device development

Features

The diamond wire cutting machine is a CE certified cutting equipment. It is mainly used in ceramics, precision cutting of crystals, glass, metals, rocks, thermoelectric materials, infrared optical materials, composite materials, biomedical materials and other material analysis samples. This machine is particularly suitable for precision cutting of ultra-thin sheets with a thickness of up to 0.2mm.

  • Continuous cutting: The STX 605A series diamond wire cutting machine is a continuous cutting diamond wire cutting machine. After setting the cutting program, the sample is continuously fed without manual adjustment, and the size accuracy of the sample after cutting is high, within the range of 10 μm.
  • Long service life: The cutting wire of the STX 605A series diamond wire cutting machine adopts the circular motion mode of a single wire. The use length is 150 meters long and the service life of one wire is longer, which greatly improves the cutting efficiency.
  • Small footprint: The electric control cabinet is integrated with the host machine, occupying a small area, the whole machine looks beautiful & advanced, and it’s easy for operation and maintenance.
  • High precision: High-precision reduction gearbox, which has the characteristics of small clearance, stable running, low noise, and high bearing capacity.
  • High pressure: Adopt high strength frame structure, main pressure 100KN and pre-pressure 40KN. It is especially suitable for direct powder compression, herbal medicine tablets and big size tablets.

Principle

The diamond wire cutting machine uses a single wire to cut materials in a circular motion. The wire is continuously fed, and the sample is continuously fed without manual adjustment. The size accuracy of the sample after cutting is high, within the range of 10 μm. The cutting wire adopts the circular motion mode of a single wire. The use length is 150 meters long, and the service life of one wire is longer, which greatly improves the cutting efficiency. The tensioning wheel adopts pneumatic tensioning method.

Advantages

  • CE certified, ensuring quality and safety
  • Versatile, suitable for cutting a wide range of materials, including ceramics, crystals, glass, metals, rocks, thermoelectric materials, infrared optical materials, composite materials, and biomedical materials
  • Precise, with cutting accuracy within 10 μm, ideal for precision cutting of ultra-thin sheets
  • Continuous cutting, eliminating the need for manual adjustment, ensuring high sample size accuracy
  • Single-wire circular motion cutting mode, extending wire life and improving cutting efficiency
  • Pneumatic tensioning method for optimal wire tension
  • Capable of producing long bars or pipes that traditional presses cannot handle
  • High strength, better processability, and lower internal stress in finished products
  • Cost-effective, saving on raw materials and reducing electricity consumption
  • Easy to mold, with longer lifespan and lower cost

Technical specifications

Wire winding drum motor parameters  AC220v 50Hz 300
Linear speed  0-8m/s
Total length of cutting line  150m
Sample weight (max) 3kg
Z-axis stroke ≤ 160mm
Y-axis stroke ≤ 180mm
Cutting sample diameter (max) Φ 150 mm
Tensioning structure Pneumatic tensioning
Tension adjustment range 0.1-0.4MPa
Diamond wire diameter <0.45mm
Size 617x620x1500mm
Weight 183kg

FAQ

What is the cutting range of the diamond wire cutting machine?

The diamond wire cutting machine can cut materials with a thickness of up to 0.2mm.

What are the applications of the diamond wire cutting machine?

The diamond wire cutting machine is used in precision cutting of ceramics, crystals, glass, metals, rocks, thermoelectric materials, infrared optical materials, composite materials, biomedical materials and other material analysis samples.

What is the cutting mode of the diamond wire cutting machine?

The diamond wire cutting machine adopts the circular motion mode of a single wire.

What is Mpcvd?

MPCVD stands for Microwave Plasma Chemical Vapor Deposition and it is a process of depositing thin films onto a surface. It uses a vacuum chamber, microwave generator, and gas delivery system to create a plasma made up of reacting chemicals and necessary catalysts. MPCVD is heavily used in the ANFF network to deposit layers of diamond using methane and hydrogen to grow new diamond on a diamond-seeded substrate. It is a promising technology for producing low-cost, high-quality large diamonds and is extensively used in the semiconductor and diamond cutting industry.

What is Mpcvd machine?

The MPCVD (Microwave Plasma Chemical Vapor Deposition) machine is a laboratory equipment used to grow high-quality diamond films. It uses a carbon-containing gas and a microwave plasma to create a plasma ball above the diamond substrate, which heats it to a specific temperature. The plasma ball doesn't contact the cavity wall, making the diamond growth process free from impurities and enhancing the diamond's quality. The MPCVD system consists of a vacuum chamber, a microwave generator, and a gas delivery system that controls the flow of gas into the chamber.

What are the advantages of Mpcvd?

MPCVD has several advantages over other methods of diamond production, such as higher purity, less energy consumption, and the ability to produce larger diamonds.

Are CVD diamonds real or fake?

CVD diamonds are real diamonds and not fake. They are grown in a laboratory through a process called Chemical Vapor Deposition (CVD). Unlike natural diamonds that are mined from under the earth's surface, CVD diamonds are created using advanced technology in labs. These diamonds are 100% carbon and are the purest form of diamonds known as Type IIa diamonds. They have the same optical, thermal, physical, and chemical properties as natural diamonds. The only difference is that CVD diamonds are created in a lab and not mined from the earth.
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4.6

out of

5

Amazing machine! Works like a charm!

Rhiannon Ward

4.7

out of

5

Easy to install and use. Great value for your money!

Eamon Liu

4.8

out of

5

Excellent cutting precision and durability. Highly recommend!

Jaron Silva

4.9

out of

5

The delivery was fast and the packaging was secure. Thank you!

Ainsley Hughes

4.7

out of

5

This machine has exceeded my expectations. The cutting speed is impressive.

Jayden White

4.8

out of

5

I'm glad I chose this machine. It's a great investment for my lab.

Amelie Brown

4.9

out of

5

The technical support team is very responsive and helpful. They answered all my questions promptly.

Aiden Parker

4.7

out of

5

This machine is a game-changer for our research. It has significantly improved our efficiency.

Darcy Green

4.8

out of

5

The cutting accuracy is exceptional. I highly recommend this machine for precision cutting.

Cillian Murphy

4.9

out of

5

I'm impressed with the durability of this machine. It has been running smoothly for months now.

Freya Jones

4.7

out of

5

The user-friendly interface makes it easy to operate. Great product!

Oscar Thompson

4.8

out of

5

The continuous cutting feature is a lifesaver. It saves a lot of time and effort.

Isabella Garcia

4.9

out of

5

This machine is a valuable addition to our lab. It has helped us achieve better research outcomes.

Mason Robinson

4.7

out of

5

The pneumatic tensioning method ensures optimal wire tension, resulting in precise cuts.

Harper Davis

4.8

out of

5

I'm satisfied with the overall performance of this machine. It's a reliable and efficient tool.

Ethan Walker

4.9

out of

5

The cost-effectiveness of this machine makes it a great investment for any laboratory.

Mia Rodriguez

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