Precision Wire Saw Laboratory Cutting Machine with 800mm x 800mm Workbench for Diamond Single Wire Circular Small Cutting

Introduction

he diamond wire cutting machine is a CE certified cutting equipment, mainly used for precision cutting of ceramics, crystals, glass, metals, rocks, thermoelectric materials, infrared optical materials, composite materials, biomedical materials, and other material analysis samples. It is particularly suitable for precision cutting of ultra-thin sheets with a thickness of up to 0.2mm. The machine adopts a circular motion mode of a single wire with a use length of 150 meters, greatly improving cutting efficiency. The tensioning wheel adopts pneumatic tensioning method, ensuring high accuracy within the range of 10 μm.T

Details and parts

Applications

The diamond wire cutting machine is a versatile tool that finds applications in various industries and research fields. Its precision cutting capabilities make it suitable for the following applications:

• Ceramics: Preparing samples for analysis, such as thin sections for microscopy or X-ray diffraction
• Crystals: Cutting and shaping crystals for electronic, optical, or research purposes
• Glass: Precision cutting of glass for optics, microelectronics, or other applications
• Metals: Cutting and preparing metal samples for analysis or manufacturing
• Rocks: Preparing thin sections of rocks for geological studies or petrography
• Thermoelectric materials: Cutting and shaping thermoelectric materials for energy conversion devices
• Infrared optical materials: Preparing samples of infrared optical materials for characterization or device fabrication
• Composite materials: Cutting and preparing composite materials for testing or analysis
• Biomedical materials: Preparing samples of biomedical materials for research or device development

Features

The diamond wire cutting machine is a CE certified cutting equipment. It is mainly used in ceramics, precision cutting of crystals, glass, metals, rocks, thermoelectric materials, infrared optical materials, composite materials, biomedical materials and other material analysis samples. This machine is particularly suitable for precision cutting of ultra-thin sheets with a thickness of up to 0.2mm.

• Continuous cutting: The diamond wire cutting machine is a continuous cutting diamond wire cutting machine. After setting the cutting program, the sample is continuously fed without manual adjustment, and the size accuracy of the sample after cutting is high, within the range of 10 μm.
• Long service life: The cutting wire of the diamond wire cutting machine adopts the circular motion mode of a single wire. The use length is 150 meters long and the service life of one wire is longer, which greatly improves the cutting efficiency.
• Small footprint: The electric control cabinet is integrated with the host machine, occupying a small area, the whole machine looks beautiful & advanced, and it’s easy for operation and maintenance.
• High precision: High-precision reduction gearbox, which has the characteristics of small clearance, stable running, low noise, and high bearing capacity.
• High pressure: Adopt high strength frame structure, main pressure 100KN and pre-pressure 40KN. It is especially suitable for direct powder compression, herbal medicine tablets and big size tablets.

Principle

The diamond wire cutting machine uses a single wire to cut materials in a circular motion. The wire is continuously fed, and the sample is continuously fed without manual adjustment. The size accuracy of the sample after cutting is high, within the range of 10 μm. The cutting wire adopts the circular motion mode of a single wire. The use length is 150 meters long, and the service life of one wire is longer, which greatly improves the cutting efficiency. The tensioning wheel adopts pneumatic tensioning method.

Advantages

• CE certified, ensuring quality and safety
• Versatile, suitable for cutting a wide range of materials, including ceramics, crystals, glass, metals, rocks, thermoelectric materials, infrared optical materials, composite materials, and biomedical materials
• Precise, with cutting accuracy within 10 μm, ideal for precision cutting of ultra-thin sheets
• Continuous cutting, eliminating the need for manual adjustment, ensuring high sample size accuracy
• Single-wire circular motion cutting mode, extending wire life and improving cutting efficiency
• Pneumatic tensioning method for optimal wire tension
• Capable of producing long bars or pipes that traditional presses cannot handle
• High strength, better processability, and lower internal stress in finished products
• Cost-effective, saving on raw materials and reducing electricity consumption
• Easy to mold, with longer lifespan and lower cost

Technical specifications

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