MPCVD
Workbench 800mm * 800mm diamond single wire circular small cutting machine
Item Number : CM-2
Price varies based on specs and customizations
- Wire winding drum motor parameters:
- AC220v 50Hz 300
- Linear speed:
- 0 8m/s
- Total length of cutting line:
- 150m
- Sample weight (max):
- 3kg
Shipping:
Contact us to get shipping details Enjoy On-time Dispatch Guarantee.
Introduction
he diamond wire cutting machine is a CE certified cutting equipment, mainly used for precision cutting of ceramics, crystals, glass, metals, rocks, thermoelectric materials, infrared optical materials, composite materials, biomedical materials, and other material analysis samples. It is particularly suitable for precision cutting of ultra-thin sheets with a thickness of up to 0.2mm. The machine adopts a circular motion mode of a single wire with a use length of 150 meters, greatly improving cutting efficiency. The tensioning wheel adopts pneumatic tensioning method, ensuring high accuracy within the range of 10 μm.T
Details and parts
Applications
The diamond wire cutting machine is a versatile tool that finds applications in various industries and research fields. Its precision cutting capabilities make it suitable for the following applications:
- Ceramics: Preparing samples for analysis, such as thin sections for microscopy or X-ray diffraction
- Crystals: Cutting and shaping crystals for electronic, optical, or research purposes
- Glass: Precision cutting of glass for optics, microelectronics, or other applications
- Metals: Cutting and preparing metal samples for analysis or manufacturing
- Rocks: Preparing thin sections of rocks for geological studies or petrography
- Thermoelectric materials: Cutting and shaping thermoelectric materials for energy conversion devices
- Infrared optical materials: Preparing samples of infrared optical materials for characterization or device fabrication
- Composite materials: Cutting and preparing composite materials for testing or analysis
- Biomedical materials: Preparing samples of biomedical materials for research or device development
Features
The diamond wire cutting machine is a CE certified cutting equipment. It is mainly used in ceramics, precision cutting of crystals, glass, metals, rocks, thermoelectric materials, infrared optical materials, composite materials, biomedical materials and other material analysis samples. This machine is particularly suitable for precision cutting of ultra-thin sheets with a thickness of up to 0.2mm.
- Continuous cutting: The STX 605A series diamond wire cutting machine is a continuous cutting diamond wire cutting machine. After setting the cutting program, the sample is continuously fed without manual adjustment, and the size accuracy of the sample after cutting is high, within the range of 10 μm.
- Long service life: The cutting wire of the STX 605A series diamond wire cutting machine adopts the circular motion mode of a single wire. The use length is 150 meters long and the service life of one wire is longer, which greatly improves the cutting efficiency.
- Small footprint: The electric control cabinet is integrated with the host machine, occupying a small area, the whole machine looks beautiful & advanced, and it’s easy for operation and maintenance.
- High precision: High-precision reduction gearbox, which has the characteristics of small clearance, stable running, low noise, and high bearing capacity.
- High pressure: Adopt high strength frame structure, main pressure 100KN and pre-pressure 40KN. It is especially suitable for direct powder compression, herbal medicine tablets and big size tablets.
Principle
The diamond wire cutting machine uses a single wire to cut materials in a circular motion. The wire is continuously fed, and the sample is continuously fed without manual adjustment. The size accuracy of the sample after cutting is high, within the range of 10 μm. The cutting wire adopts the circular motion mode of a single wire. The use length is 150 meters long, and the service life of one wire is longer, which greatly improves the cutting efficiency. The tensioning wheel adopts pneumatic tensioning method.
Advantages
- CE certified, ensuring quality and safety
- Versatile, suitable for cutting a wide range of materials, including ceramics, crystals, glass, metals, rocks, thermoelectric materials, infrared optical materials, composite materials, and biomedical materials
- Precise, with cutting accuracy within 10 μm, ideal for precision cutting of ultra-thin sheets
- Continuous cutting, eliminating the need for manual adjustment, ensuring high sample size accuracy
- Single-wire circular motion cutting mode, extending wire life and improving cutting efficiency
- Pneumatic tensioning method for optimal wire tension
- Capable of producing long bars or pipes that traditional presses cannot handle
- High strength, better processability, and lower internal stress in finished products
- Cost-effective, saving on raw materials and reducing electricity consumption
- Easy to mold, with longer lifespan and lower cost
Technical specifications
Wire winding drum motor parameters | AC220v 50Hz 300 |
---|---|
Linear speed | 0-8m/s |
Total length of cutting line | 150m |
Sample weight (max) | 3kg |
Z-axis stroke | ≤ 160mm |
Y-axis stroke | ≤ 180mm |
Cutting sample diameter (max) | Φ 150 mm |
Tensioning structure | Pneumatic tensioning |
Tension adjustment range | 0.1-0.4MPa |
Diamond wire diameter | <0.45mm |
Size | 617x620x1500mm |
Weight | 183kg |
FAQ
What is the cutting range of the diamond wire cutting machine?
What are the applications of the diamond wire cutting machine?
What is the cutting mode of the diamond wire cutting machine?
What is Mpcvd?
What is Mpcvd machine?
What are the advantages of Mpcvd?
Are CVD diamonds real or fake?
4.6
out of
5
Amazing machine! Works like a charm!
4.7
out of
5
Easy to install and use. Great value for your money!
4.8
out of
5
Excellent cutting precision and durability. Highly recommend!
4.9
out of
5
The delivery was fast and the packaging was secure. Thank you!
4.7
out of
5
This machine has exceeded my expectations. The cutting speed is impressive.
4.8
out of
5
I'm glad I chose this machine. It's a great investment for my lab.
4.9
out of
5
The technical support team is very responsive and helpful. They answered all my questions promptly.
4.7
out of
5
This machine is a game-changer for our research. It has significantly improved our efficiency.
4.8
out of
5
The cutting accuracy is exceptional. I highly recommend this machine for precision cutting.
4.9
out of
5
I'm impressed with the durability of this machine. It has been running smoothly for months now.
4.7
out of
5
The user-friendly interface makes it easy to operate. Great product!
4.8
out of
5
The continuous cutting feature is a lifesaver. It saves a lot of time and effort.
4.9
out of
5
This machine is a valuable addition to our lab. It has helped us achieve better research outcomes.
4.7
out of
5
The pneumatic tensioning method ensures optimal wire tension, resulting in precise cuts.
4.8
out of
5
I'm satisfied with the overall performance of this machine. It's a reliable and efficient tool.
4.9
out of
5
The cost-effectiveness of this machine makes it a great investment for any laboratory.
REQUEST A QUOTE
Our professional team will reply to you within one business day. Please feel free to contact us!
Related Products
Cylindrical Resonator MPCVD Diamond Machine for lab diamond growth
Learn about Cylindrical Resonator MPCVD Machine, the microwave plasma chemical vapor deposition method used for growing diamond gemstones and films in the jewelry and semi-conductor industries. Discover its cost-effective advantages over traditional HPHT methods.
Bell-jar Resonator MPCVD Diamond Machine for lab and diamond growth
Get high-quality diamond films with our Bell-jar Resonator MPCVD machine designed for lab and diamond growth. Discover how Microwave Plasma Chemical Vapor Deposition works for growing diamonds using carbon gas and plasma.
915MHz MPCVD Diamond Machine and its multi-crystal effective growth, the maximum area can reach 8 inches, the maximum effective growth area of single crystal can reach 5 inches. This equipment is mainly used for the production of large-size polycrystalline diamond films, the growth of long single crystal diamonds, the low-temperature growth of high-quality graphene, and other materials that require energy provided by microwave plasma for growth.
High precision diamond wire cutting machine
The high precision diamond wire cutting machine is a versatile and precise cutting tool designed specifically for material researchers. It utilizes a continuous diamond wire cutting mechanism, enabling precise cutting of brittle materials such as ceramics, crystals, glass, metals, rocks, and various other materials.
12 inch/24 inch high precision automatic diamond wire cutting machine
The high precision automatic diamond wire cutting machine is a versatile cutting tool that uses a diamond wire to cut through a wide range of materials, including conductive and non-conductive materials, ceramics, glass, rocks, gems, jade, meteorites, monocrystalline silicon, silicon carbide, polycrystalline silicon, refractory bricks, epoxy boards, and ferrite bodies. It is especially suitable for cutting various brittle crystals with high hardness, high value, and easy to break.
Related Articles
Diamond Growing Machines For Modern Machining and Need for New Cutting Tools
Diamonds have become popular due to their exceptional hardness, superior thermal conductivity, and chemical stability.
Understanding the CVD Diamond Machine and How It Works
CVD (Chemical Vapor Deposition) diamond creation process involves the deposition of carbon atoms onto a substrate using a gas phase chemical reaction. The process starts with the selection of a high-quality diamond seed, which is then placed in a growth chamber along with a carbon-rich gas mixture.
The Ethics of Diamond Growing Machines
Lab-grown diamonds have gained significant popularity in recent years due to their ethical and environmental benefits.
The Pros and Cons of Different Lab Diamond Machine Methods
Lab-grown diamonds, also known as synthetic diamonds, are man-made diamonds produced in a laboratory setting.
Understanding Cold Isostatic Pressing: Application, Advantages, and Limitations
Cold Isostatic Pressing (CIP) is a widely used manufacturing process in various industries, including ceramics, metalworking, and pharmaceuticals. It involves applying equal pressure from all directions to a material placed inside a flexible mold or bag. This process helps in achieving uniform density and shaping complex components with intricate geometries.
How to Achieve Uniform Pressure with Warm Isostatic Press
Warm Isostatic Pressing (WIP) is a manufacturing process that subjects materials to high pressure and high temperature simultaneously. The process involves using an isostatic press to apply uniform pressure to the material from all directions while it is heated to a specific temperature.
Warm Isostatic Pressing for High-Density and Low-Defect Materials
Warm Isostatic Pressing (WIP) is a high-pressure technique used to enhance the density and reduce the defects of materials. It involves subjecting a material to high pressure and high temperature while simultaneously applying an inert gas, which uniformly compresses the material.
Isostatic Pressing of Ceramics: Process and Precision
When it comes to producing high-quality ceramic components, one of the most crucial processes is isostatic pressing. This technique ensures the uniformity and precision required for manufacturing ceramics used in various industries. Isostatic pressing involves carefully selecting the pressing powders and controlling the tools to achieve the desired uniformity. By understanding the process of isostatic pressing, manufacturers can ensure the production of ceramics that meet the strict standards of dimensional accuracy and performance.
Understanding Warm Isostatic Press: An Essential Tool in Electronics Manufacture
Warm Isostatic Press (WIP) equipment, also known as Warm Isostatic Laminator, is a cutting-edge technology that combines isostatic pressing with a heating element. It utilizes warm water or a similar medium to apply uniform pressure to powdered products from all directions. The process involves shaping and pressing the powder material using flexible materials as a jacket mold and hydraulic pressure as a pressure medium.