Products Thermal Equipment MPCVD Workbench 800mm * 800mm diamond single wire circular small cutting machine
Workbench 800mm * 800mm diamond single wire circular small cutting machine

MPCVD

Workbench 800mm * 800mm diamond single wire circular small cutting machine

Item Number : CM-2

Price varies based on specs and customizations


Wire winding drum motor parameters:
AC220v 50Hz 300
Linear speed:
0 8m/s
Total length of cutting line:
150m
Sample weight (max):
3kg
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Introduction

he diamond wire cutting machine is a CE certified cutting equipment, mainly used for precision cutting of ceramics, crystals, glass, metals, rocks, thermoelectric materials, infrared optical materials, composite materials, biomedical materials, and other material analysis samples. It is particularly suitable for precision cutting of ultra-thin sheets with a thickness of up to 0.2mm. The machine adopts a circular motion mode of a single wire with a use length of 150 meters, greatly improving cutting efficiency. The tensioning wheel adopts pneumatic tensioning method, ensuring high accuracy within the range of 10 μm.T

Details and parts

Workbench 800mm * 800mm diamond single wire circular small cutting machine details

Applications

The diamond wire cutting machine is a versatile tool that finds applications in various industries and research fields. Its precision cutting capabilities make it suitable for the following applications:

  • Ceramics: Preparing samples for analysis, such as thin sections for microscopy or X-ray diffraction
  • Crystals: Cutting and shaping crystals for electronic, optical, or research purposes
  • Glass: Precision cutting of glass for optics, microelectronics, or other applications
  • Metals: Cutting and preparing metal samples for analysis or manufacturing
  • Rocks: Preparing thin sections of rocks for geological studies or petrography
  • Thermoelectric materials: Cutting and shaping thermoelectric materials for energy conversion devices
  • Infrared optical materials: Preparing samples of infrared optical materials for characterization or device fabrication
  • Composite materials: Cutting and preparing composite materials for testing or analysis
  • Biomedical materials: Preparing samples of biomedical materials for research or device development

Features

The diamond wire cutting machine is a CE certified cutting equipment. It is mainly used in ceramics, precision cutting of crystals, glass, metals, rocks, thermoelectric materials, infrared optical materials, composite materials, biomedical materials and other material analysis samples. This machine is particularly suitable for precision cutting of ultra-thin sheets with a thickness of up to 0.2mm.

  • Continuous cutting: The STX 605A series diamond wire cutting machine is a continuous cutting diamond wire cutting machine. After setting the cutting program, the sample is continuously fed without manual adjustment, and the size accuracy of the sample after cutting is high, within the range of 10 μm.
  • Long service life: The cutting wire of the STX 605A series diamond wire cutting machine adopts the circular motion mode of a single wire. The use length is 150 meters long and the service life of one wire is longer, which greatly improves the cutting efficiency.
  • Small footprint: The electric control cabinet is integrated with the host machine, occupying a small area, the whole machine looks beautiful & advanced, and it’s easy for operation and maintenance.
  • High precision: High-precision reduction gearbox, which has the characteristics of small clearance, stable running, low noise, and high bearing capacity.
  • High pressure: Adopt high strength frame structure, main pressure 100KN and pre-pressure 40KN. It is especially suitable for direct powder compression, herbal medicine tablets and big size tablets.

Principle

The diamond wire cutting machine uses a single wire to cut materials in a circular motion. The wire is continuously fed, and the sample is continuously fed without manual adjustment. The size accuracy of the sample after cutting is high, within the range of 10 μm. The cutting wire adopts the circular motion mode of a single wire. The use length is 150 meters long, and the service life of one wire is longer, which greatly improves the cutting efficiency. The tensioning wheel adopts pneumatic tensioning method.

Advantages

  • CE certified, ensuring quality and safety
  • Versatile, suitable for cutting a wide range of materials, including ceramics, crystals, glass, metals, rocks, thermoelectric materials, infrared optical materials, composite materials, and biomedical materials
  • Precise, with cutting accuracy within 10 μm, ideal for precision cutting of ultra-thin sheets
  • Continuous cutting, eliminating the need for manual adjustment, ensuring high sample size accuracy
  • Single-wire circular motion cutting mode, extending wire life and improving cutting efficiency
  • Pneumatic tensioning method for optimal wire tension
  • Capable of producing long bars or pipes that traditional presses cannot handle
  • High strength, better processability, and lower internal stress in finished products
  • Cost-effective, saving on raw materials and reducing electricity consumption
  • Easy to mold, with longer lifespan and lower cost

Technical specifications

Wire winding drum motor parameters  AC220v 50Hz 300
Linear speed  0-8m/s
Total length of cutting line  150m
Sample weight (max) 3kg
Z-axis stroke ≤ 160mm
Y-axis stroke ≤ 180mm
Cutting sample diameter (max) Φ 150 mm
Tensioning structure Pneumatic tensioning
Tension adjustment range 0.1-0.4MPa
Diamond wire diameter <0.45mm
Size 617x620x1500mm
Weight 183kg

FAQ

What materials can a diamond cutting machine cut?

Diamond cutting machines are designed to cut a variety of materials, including ceramics, crystals, glass, metals, rocks, thermoelectric materials, infrared optical materials, composite materials, and biomedical materials. They are particularly effective for cutting brittle materials with high precision.

What is the cutting range of the diamond wire cutting machine?

The diamond wire cutting machine can cut materials with a thickness of up to 0.2mm.

What are the applications of the diamond wire cutting machine?

The diamond wire cutting machine is used in precision cutting of ceramics, crystals, glass, metals, rocks, thermoelectric materials, infrared optical materials, composite materials, biomedical materials and other material analysis samples.

What is the cutting mode of the diamond wire cutting machine?

The diamond wire cutting machine adopts the circular motion mode of a single wire.

What is the principle behind a diamond cutting machine?

Diamond cutting machines utilize a continuous diamond wire cutting mechanism. This mechanism allows for precise cutting of materials by moving the diamond wire downward at a constant speed while the material is fixed on the workbench. The machine can also rotate the workbench 360 degrees for different cutting angles.

What types of diamond growth machines are available?

Several machines are available for growing artificial diamonds, including hot filament CVD, DC current plasma flame CVD, microwave plasma-enhanced chemical vapor deposition (MPCVD), and micro plasma CVD (MPCVD). Among these, MPCVD is widely used due to its homogeneous heating by microwave. Additionally, the growth rate of diamond can be increased by increasing plasma density, and nitrogen can be added to improve diamond growth rate. To achieve a flat surface, various polishing techniques, including mechanical and chemo-mechanical polishing, can be used. Large size diamond growth can be achieved through mosaic growth or heteroepitaxial growth.

What are the advantages of using a diamond cutting machine?

The advantages of diamond cutting machines include high cutting accuracy, continuous operation without manual adjustment, and the ability to cut both large and small samples with high dimensional accuracy. They also feature a pneumatic tensioning system for stable and reliable tensioning force, and a PLC program control system for simple and fast operation.

What are the advantages of lab grown diamonds?

The advantages of lab grown diamonds include knowing their origin, lower price point, being more environmentally friendly, and the ability to create colored diamonds more easily. Lab grown diamonds are almost 100% certain of their origin, making them free from conflict, child exploitation, or war. They are also at least 20% cheaper than natural diamonds of the same size, clarity, and cut. Lab grown diamonds are more sustainable as there is no mining involved and they require less environmental impact. Lastly, synthetic colored diamonds are easier to manufacture in a wide range of colors and come at a significantly cheaper price point.

What types of diamond cutting machines are available?

There are several types of diamond cutting machines, including high precision diamond wire cutting machines, workbench diamond single wire circular small cutting machines, and high precision automatic diamond wire cutting machines. Each type is designed for specific applications, such as precision cutting of ultra-thin plates or cutting various brittle crystals with high hardness.

What is the price of CVD growing machine?

The price of a CVD growing machine can vary widely depending on the size and complexity of the unit. Small tabletop models designed for research and development purposes may cost around $50,000, while industrial-scale machines capable of producing large quantities of high-quality diamonds can cost upwards of $200,000. However, the price of CVD diamonds is generally lower than mined diamonds, making them a more affordable option for consumers.

How does a diamond cutting machine ensure high precision cutting?

Diamond cutting machines ensure high precision cutting through several features, such as a continuous diamond wire cutting mechanism, a pneumatic tensioning system for stable tensioning force, and a PLC program control system for precise operation. The machines also allow for manual or program-controlled rotation of the workbench, ensuring accurate cutting angles.

What is the application range of a diamond cutting machine?

Diamond cutting machines are widely used in various industries for cutting materials of different hardness. They are particularly suitable for processing larger-sized precious materials and can handle materials such as ceramics, crystals, glass, metals, rocks, thermoelectric materials, infrared optical materials, composite materials, and biomedical materials.
View more faqs for this product

4.6

out of

5

Amazing machine! Works like a charm!

Rhiannon Ward

4.7

out of

5

Easy to install and use. Great value for your money!

Eamon Liu

4.8

out of

5

Excellent cutting precision and durability. Highly recommend!

Jaron Silva

4.9

out of

5

The delivery was fast and the packaging was secure. Thank you!

Ainsley Hughes

4.7

out of

5

This machine has exceeded my expectations. The cutting speed is impressive.

Jayden White

4.8

out of

5

I'm glad I chose this machine. It's a great investment for my lab.

Amelie Brown

4.9

out of

5

The technical support team is very responsive and helpful. They answered all my questions promptly.

Aiden Parker

4.7

out of

5

This machine is a game-changer for our research. It has significantly improved our efficiency.

Darcy Green

4.8

out of

5

The cutting accuracy is exceptional. I highly recommend this machine for precision cutting.

Cillian Murphy

4.9

out of

5

I'm impressed with the durability of this machine. It has been running smoothly for months now.

Freya Jones

4.7

out of

5

The user-friendly interface makes it easy to operate. Great product!

Oscar Thompson

4.8

out of

5

The continuous cutting feature is a lifesaver. It saves a lot of time and effort.

Isabella Garcia

4.9

out of

5

This machine is a valuable addition to our lab. It has helped us achieve better research outcomes.

Mason Robinson

4.7

out of

5

The pneumatic tensioning method ensures optimal wire tension, resulting in precise cuts.

Harper Davis

4.8

out of

5

I'm satisfied with the overall performance of this machine. It's a reliable and efficient tool.

Ethan Walker

4.9

out of

5

The cost-effectiveness of this machine makes it a great investment for any laboratory.

Mia Rodriguez

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