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1200℃ Muffle furnace

Muffle Furnace

1200℃ Muffle furnace

Item Number : KT-12M

Price varies based on specs and customizations

Max. temperature
1200 ℃
Constant work temperature
1100 ℃
Heating rate
0-30 ℃/min
Effective volume
1-512 L
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Introduction

KT-12M muffle furnace applies Japan high purity polycrystalline alumina fibers insulation with embedded Molybdenum doped resistant heating wire coils, heating speed is up to 30 degree per minute, working temperature is up to 1200C; PID intelligent temperature microprocessor, high temperature control accuracy and excellent temperature uniformity. 

KT-12M Pro muffle furnace equipped with one versatile 7 inches TFT smart touch screen controller, operator can set and save different heating programs in the smart controller, reduce the difficulty of traditional digital controller greatly and assist the operator to analysis the furnace historical data.

Applications

Muffle furnaces are versatile high-temperature heating devices used in various industrial and laboratory settings. They are designed to provide precise temperature control and isolation from combustion contaminants, making them ideal for a range of applications including ashing samples, heat treatment, and materials research. Here are the main application areas of muffle furnaces:

  • Ashing Samples: Muffle furnaces are commonly used in laboratories for the ashing of organic and inorganic materials, which is crucial for determining the residue content in samples.
  • Heat Treatment: They are essential for processes like annealing, hardening, and tempering of metals and alloys, ensuring the desired material properties are achieved.
  • Materials Research: Used in research and development to study the behavior of materials at high temperatures, including the synthesis of new materials.
  • Melting Glass: Ideal for melting and fusing glass for various applications, including the creation of technical ceramics and enamel coatings.
  • Soldering and Brazing: Muffle furnaces provide the necessary high temperatures for soldering and brazing operations, ensuring strong and reliable joints.
  • Technical Ceramics: Used in the production and testing of technical ceramics, which require precise temperature control for optimal performance.
  • Enamel Coatings: Essential for creating durable and aesthetically pleasing enamel coatings on various materials.

Detail & Parts

muffle furnace detailsinside of muffle furnacemuffle furnace different angle

Principle

Muffle furnaces operate on indirect heating, using a separate muffle chamber to isolate materials from direct heat sources. Heating elements outside the chamber heat a ceramic muffle, which in turn heats the contents inside, ensuring precise temperature control and preventing contamination.

Advantages

  • Compact design,small footprint,versatile functions
  • Double furnace shell design, forced air flow cooling to control furnace surface temperature
  • PID programmable temperature control,excellent control accuracy and support remote control and centralized control 
  • Ceramic polycrystalline fiber insulation liner, less heat loss and superior energy saving efficiency
  • Professional heating elements configuration to optimize heat radiation properties, and ensure a longest service life 
  • Safety interlock system power shuts off when furnace door open, over temperature and  sensor broken 
  • KT-12M Pro applies one 7 inches TFT smart touch screen controller, more friendly program setting and history data analysis

Features 

The Muffle Furnace is a highly specialized device designed to create an optimal environment for heating materials to extremely high temperatures, primarily used in industries such as metalworking and manufacturing. This furnace is engineered to maintain a controlled, isolated environment, ensuring that the materials being heated are protected from external contaminants and chemicals. Here are the key features that not only enhance its functionality but also provide significant benefits to its users:

  • High-Temperature Capabilities: The Muffle Furnace can reach and maintain extremely high temperatures, which is crucial for processes like annealing, sintering, and other high-heat applications. This ensures that materials are processed effectively and efficiently.
  • Effective Insulation: Equipped with advanced insulation, the furnace prevents heat from escaping, thereby conserving energy and maintaining a stable internal temperature. This insulation also acts as a barrier, keeping the external environment safe from the high temperatures inside.
  • Contamination-Free Environment: By isolating the heating process from external elements, the Muffle Furnace ensures that the materials being heated are not exposed to any contaminants. This is vital for maintaining the purity and integrity of the materials, especially in sensitive applications.
  • Safety and Efficiency: The design of the Muffle Furnace prioritizes safety, reducing the risk of work injuries by keeping high temperatures contained. Additionally, the efficient use of energy contributes to cost savings and environmental sustainability.

Safety Advantage

  • Kindle Tech tube furnace owns over current protection, over temperature alarming function, furnace will turn off the power automatically
  • Furnace build in thermal couple detecting function, furnace will stop heating and alarm will be on once broken or failure detected
  • KT-12M Pro support power failure restarting function,furnace will resume the furnace heating program when power is incoming after failure

Technical specifications

Furnace model KT-12M
Max. temperature 1200℃
Constant work temperature 1100℃
Furnace tube material High purity quartz
Chamber material Japan alumina fiber
Heating element Cr2Al2Mo2 wire coil
Heating rate 0-30℃/min
Temperature sensor Build in K type thermal couple
Temperature controller Digital PID controller/Touch screen PID controller
Temperature control accuracy ±1℃
Temperature uniformity ±5℃
Electric power supply AC110-220V,50/60HZ
Standard Chamber Sizes Stocks
Chamber size  (mm) Effective volume  (L) Chamber size  (mm) Effective volume  (L)
100x100x100 1 300x300x400 36
150x150x150 3.4 400x400x400 64
150x150x200 4.5 500x500x500 125
200x200x200 8 600x600x600 216
200x200x300 12 800x800x800 512
Customer design sizes and volume is accepted

Standard Package

No. Description Quantity
1 Furnace 1
2 Thermal block 1
3  Crucible tong 1
4 Heat resistant glove 1
5 Operation manual 1

Optional Setup

  • Independent furnace temperature monitoring and recording
  • RS 485 communication port for PC remote control and data exporting
  • Insert gases port,exhaust output port,observation window port
  • Touch screen temperature controller with versatile operator friendly functions

Warnings

Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.

Designed for You

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Would you please drop your ideas to us, our engineers are ready for you now!

FAQ

What are muffle furnace used for?

Muffle furnaces are mainly used for high-temperature applications in industrial manufacturing and laboratory environments. They provide a controlled and insulated environment for heating materials, allowing precise temperature control. Muffle furnaces are ideal for ashing samples, heat-treating applications, and materials research. They are commonly used for melting glass, creating enamel coatings, technical ceramics, soldering, and brazing. Muffle furnaces use technology and design to achieve greater control of temperature uniformity and isolate heated materials from combustion contaminants.

What is a vacuum furnace used for?

A vacuum furnace is used for high-temperature processing of materials in a controlled environment without any contamination. It operates by surrounding the product with a vacuum, which prevents oxidation and heat loss from the product through convection. This furnace is commonly used for heat treatment of steel alloys at temperatures below 1200 °C. High-temperature vacuum furnaces can reach temperatures up to 3000°C and are used for industrial processes such as sintering, brazing, annealing, and heat treatment with high consistency and low contamination. The ability to achieve uniform heating across the entire workpiece is a key benefit of using a high-temperature vacuum furnace.

What is dental furnaces?

A dental furnace, also known as a dental oven, is a piece of equipment used in the production of ceramic dental restorations such as crowns, bridges, inlays, and onlays. The furnace can reach high temperatures and pressures to process ceramic material into a hardened, final state. There are different types of dental furnaces, including ceramic combination furnaces, sintering furnaces, and glazing furnaces. Modern dental furnaces are microprocessor controlled, providing the benefit of programmability and a memory system that can remember up to 200 different programs, all of which can be executed precisely by the user.

What are the types of muffle furnace?

Box furnace, tube furnace, crucible furnace, split furnace, vacuum furnace, and multi-zone furnace are some types of muffle furnaces. The choice of muffle furnace depends on the specific application and requirements of the user.

What is the process of a vacuum furnace?

The process of a vacuum furnace involves loading the parts into the chamber and creating a vacuum inside it by utilizing a vacuum pump. The next step is to heat the parts using temperature controls, which can reach between 1,500 and 5,400 degrees Fahrenheit. This process eliminates the possibility of oxidation and contamination, resulting in a higher purity end product. After heating, the parts are cooled and finished before being removed from the vacuum furnace. The furnace consists of various components, including the vacuum system, furnace shell, electric heating element, temperature controls, power supply system, and transport apparatus.

What are the different types of dental furnaces?

The different types of dental furnaces include ceramic furnaces, ceramic combination furnaces, sintering furnaces, and glazing furnaces. Ceramic furnaces process conventional ceramics, ceramic combination furnaces add the ability to operate under the pressure necessary to work with pressable ceramics, sintering furnaces are capable of reaching extreme temperatures required to process zirconia, and glazing furnaces are used for setting certain stains and glazes. When selecting a dental furnace, it is important to choose one that is capable of processing the materials used in the practice or lab, is easy to clean, and is properly maintained.

What is a atmospheric furnace?

An atmospheric furnace is a type of laboratory equipment that provides a controlled environment for various procedures. It is designed to maintain a specific temperature and atmosphere, which is essential for completing tasks that require precision and accuracy. The furnace is sealed tightly to ensure the proper environment, and the mixture of gases used is precisely measured to achieve the desired results. This type of furnace is commonly used for bonding, curing, and heat treating of samples that are prone to oxidation in an inert atmosphere.

What is electric rotary kiln?

Electric rotary kiln is a type of rotary kiln that uses electricity as its heating source to indirectly heat materials in the kiln body. It is commonly used for high-temperature oxidation and reduction reactions, calcination of granular or powder materials, and other industrial applications. The temperature of the kiln can reach up to 1100℃, and it is widely used for the calcination and drying of various materials, including positive and negative electrode materials, rare earth materials, magnetic materials, and non-metallic mineral materials. Its advantages include high-speed electric heating, energy efficiency, and environmental friendliness.

What is muffle furnace in chemistry?

A muffle furnace is a type of oven equipment used in chemistry that can reach high temperatures and provides a controlled and insulated environment for heating materials, allowing precise temperature control. It separates the object to be heated from all byproducts of combustion from the heat source. Muffle furnaces are used in solid-state reactions, such as reducing metals or creating oxides, and for limiting oxygen exposure in materials. They are also used in high-temperature chemical vapor deposition processes and are ideal for ashing samples, heat-treating applications, and materials research.

What gas is used in a vacuum furnace?

Different gases can be used in a vacuum furnace depending on the application. In general, vacuum furnaces can work with gases or mixtures such as Argon, Nitrogen, Hydrogen, Carbon Monoxide, Helium, among others. The use of these gases allows for heat treatment in a defined, mostly non-oxidizing atmosphere, which is required for various applications such as vacuum soldering and brazing, vacuum annealing, and sintering. Additionally, it is possible to work with a defined oxygen concentration that is different from the air composition.

What is the temperature of a dental furnace?

The temperature of a dental furnace typically ranges between 600°C and 1600°C. The firing result obtained is influenced by the accuracy of the actual temperature. Different dental furnaces can have identical digital external displays, yet different results regarding the degree of firing can be identified when processing the same ceramics under otherwise similar conditions. The International Standard levels the currently existing differences between the final calibration of the dental furnaces based on the factory of origin through a final adjustment of the temperature control in the firing chamber by means of a thermocouple at e.g. 800°C.

What is the use of atmosphere furnace?

An atmosphere furnace is used in laboratories to provide a controlled environment for various processes. The furnace allows for precise temperature and atmospheric control, which is critical for procedures that require exact temperatures. The furnace is sealed tightly to ensure the proper environment for the project. The atmosphere furnace's main component is the correct mixture of gases, which is essential to the success of the project. The atmosphere furnace plays a vital role in the success of the heat-treating process. It is used to protect the material being processed or to allow the surface of the material being processed to change.

How does a electric rotary kiln work?

An electric rotary kiln works by gradually heating materials, such as minerals and ores, to very high temperatures using electricity as its power source. The kiln consists of a body, discharging device, electric heating device, and control unit. The electric heating device heats the surrounding environment of the materials in the kiln, and the temperature is monitored by a thermocouple. The kiln body has a certain inclination angle, with the feed end at a higher position than the discharge end. As the material rotates with the furnace tube, it passes through various temperature zones before being discharged.

What is the use of muffle furnace for ash?

Muffle furnaces are commonly used for ashing samples, which involves heating materials to high temperatures to determine their percentage of ash content. This process is helpful in testing and treating materials in various industries such as cement making, foundry, and nuclear sectors. The standard muffle furnace is also used for manufacturing glass, ceramics, and other materials. Overall, muffle furnaces play a vital role in material testing and treatment at high temperatures, making them a crucial apparatus in many industries.

What is the heating element used in a vacuum furnace?

The heating element in a vacuum furnace is critical to its proper functioning, and is dependent on factors such as maximum operating temperature, power load, partial pressure and quench gases, and life expectancy. Vacuum furnaces are heated by electric resistance elements made from a variety of materials, including high-temperature metallic alloys such as stainless steel, nickel-chromium, molybdenum, tungsten, tantalum, or of non-metallic materials such as graphite and silicon carbide. The choice of material for the heating element is important in maximizing its longevity, reliability, efficiency, and ultimately the process results.

What is the use of porcelain furnace?

A porcelain furnace is used in dentistry to create dental porcelain, which is an unglazed ceramic material used for dental restorations such as crowns and veneers. The furnace heats the ceramic material until it is soft enough to shape, and then it is cooled and polished to create the desired tooth pattern. There are two main types of dental porcelain furnace systems: direct-fired or cold-press fired, and hot-pressed or heat-fused fired. Direct-fired technology uses an external source to directly fire the ceramic material, making it more cost-effective than indirect-fired technologies.

How does an atmosphere furnace work?

An atmosphere furnace works by heating materials or components in a controlled environment to achieve specific heat treatment or processing objectives. The furnace chamber is designed to accommodate the desired materials and can be sealed to maintain the selected atmosphere. The atmosphere is typically controlled by introducing specific gases or gas mixtures into the chamber, either continuously or intermittently, to create the desired environment. The furnace is equipped with heating elements, insulation, and temperature control systems to achieve and maintain the desired temperature. The materials or components are placed within the furnace chamber, and the furnace is heated to the desired temperature and held for the required duration to achieve the desired heat treatment or processing effect.

What are the advantages of electric rotary kiln?

The advantages of electric rotary kiln include high thermal efficiency, no smoke, ash, or slag, easy automatic control of conditions, high kiln temperature control accuracy, and avoidance of corrosion and environmental pollution problems. Electric rotary kilns use clean electricity and do not require fuel storage or transportation stations. They are suitable for narrow pre-firing temperature processes and can be used for various materials, including positive and negative electrode materials, rare earth materials, chemical catalytic materials, and non-metallic mineral materials. The electric rotary kilns by KinTek feature high-speed electric heating, intelligent PID thermal control technology, and excellent dynamic sealing technology for inert gas protection.

What is the temperature of muffle furnace?

The temperature range of a muffle furnace is between 800°C to 1800°C, with a maximum temperature of 1473 K (1200°C; 2192°F). It is crucial to choose a furnace that will reach the desired temperature for your applications. Muffle furnaces are commonly used in metallurgy, glassmaking, ceramics, and other industries that require materials to be melted or heated to high temperatures. It usually takes approximately an hour for a muffle furnace to reach maximum temperature.

What are the advantages of using atmosphere furnaces?

Atmosphere furnaces offer several advantages for heat treatment and processing applications. The controlled atmosphere within the furnace allows for precise control over the material's surface chemistry and microstructure, resulting in improved mechanical properties or desired surface characteristics. The ability to create specific atmospheres, such as oxidizing, reducing, or inert, provides flexibility in achieving different heat treatment objectives. Atmosphere furnaces enable the processing of a wide range of materials, including metals, alloys, ceramics, and composites, allowing for diverse applications across various industries. The controlled environment within the furnace also helps prevent oxidation or decarburization of the materials during heating, ensuring consistent and reliable results. Additionally, atmosphere furnaces can be equipped with advanced temperature control and automation systems, enhancing process repeatability, efficiency, and productivity.

what can electric rotary kiln be used for?

Electric rotary kiln, also known as rotary kiln electric furnace, is used for high-temperature oxidation and reduction reactions, and for calcining granular or powder materials. It is widely used in industries such as rare earth materials, nonferrous metal materials, chemical catalytic materials, powder metallurgy materials, and kaolin non-metallic mineral materials.

What factors should be considered when selecting an atmosphere furnace?

Several factors should be considered when selecting an atmosphere furnace. The desired temperature range and heating rate capability of the furnace should match the requirements of the heat treatment or processing application. The furnace size and capacity should be suitable for the size and quantity of materials or components to be processed. The control and monitoring features, such as temperature control accuracy, gas flow control, and data logging capabilities, should be evaluated to ensure precise and reliable operation. The compatibility of the furnace design with the desired atmosphere and gas handling requirements should also be taken into account. Other factors to consider include safety features, maintenance requirements, and cost. It is advisable to consult with furnace manufacturers or industry experts to select the most suitable atmosphere furnace for specific application needs.
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4.8

out of

5

Economical and durable, very user-friendly. The temperature uniformity of the heating chamber is excellent.

Mariah Rodriguez

4.9

out of

5

High-quality materials, the muffle furnace is very stable during operation.

Oliver Dubois

4.7

out of

5

The delivery is very fast, the product quality is very good, and it is very convenient to use.

Aiden Smith

4.6

out of

5

The muffle furnace is very easy to install and operate, and the technical support is very good.

Harper Martinez

5.0

out of

5

The muffle furnace is very easy to use, and the temperature control is very accurate.

Isabella Garcia

4.8

out of

5

High-quality muffle furnace, very suitable for our laboratory, the temperature control is very precise.

Liam Brown

4.7

out of

5

The muffle furnace is very durable, and the temperature control is very stable.

Amelia White

4.9

out of

5

The furnace's safety features are very comprehensive, which gives me a lot of peace of mind.

Lucas Jones

4.6

out of

5

The muffle furnace is very easy to operate, and the temperature control is very precise.

Sofia Miller

4.7

out of

5

The muffle furnace is very durable, and the temperature control is very stable.

Jackson Kim

4.8

out of

5

The muffle furnace is very easy to use, and the temperature control is very precise.

Ava Johnson

4.9

out of

5

The muffle furnace is very durable, and the temperature control is very stable.

Benjamin Wilson

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