Products Thermal Equipment Muffle Furnace High Temperature Muffle Oven Furnace for Laboratory Debinding and Pre Sintering
High Temperature Muffle Oven Furnace for Laboratory Debinding and Pre Sintering

Muffle Furnace

High Temperature Muffle Oven Furnace for Laboratory Debinding and Pre Sintering

Item Number : KT-MD

Price varies based on specs and customizations


Constant work temperature
1100/1300 ℃
Heating rate
0-20 ℃/min
Effective volume
27-512 L
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Applications

KT-MD Debinding and pre sintering integrated furnace is widely used for debinding and pre sintering of ceramic materials with various molding processes, such as fine ceramic components of aluminum nitride, silicon nitride, aluminum oxide, zirconia and dielectric ceramics, as well as for the debinding, pre sintering and sintering integrated process of ceramic powder materials, magnetic materials, LTCC, MLCC, NTC, NFC, ceramic core and other electronic components.

High temperature debinding and pre sintering furnace detailHigh temperature debinding and pre sintering furnace detail

Features

  • Furnace body design; the furnace body adopts a stepped assembly structure, and the furnace door and furnace door frame adopt an integral design. This effectively keeps the roof from collapsing. The close fit between the furnace door and the furnace door frame makes it difficult to lose heat energy and increases the service life of the furnace door components. The furnace body is equipped with a furnace rack, which can realize hierarchical management and place materials according to the user's production needs. And the material can be fully burned.
  • Temperature control system; the heating element adopts molybdenum resistance wire and is heated on all sides. The control system adopts microcomputer artificial intelligence adjustment technology. With PID adjustment, automatic control, self-tuning function, multi-level programming. And can program various heating, keeping warm and Coolina Proarams with hiah temperature control accuracy Integrated module SCR control nhase-shift trigger protection system independent over-temperature protection, over-voltage, over-current, leakage, short-circuit protection, etc.
  • Trolley device; there is a trolley outside the furnace, and a material rack inside the car, which is convenient for taking out and placing materials after completion of production. The frame inside the furnace is made of 310S high temperature resistant stainless steel, and the frame outside the furnace is made of metal materials.

Advantages

  • 1100℃ and 1300℃ Two working temperature models are available 
  • Working chamber size can be customized according to the products requirement
  • Scientific exhaust emission air ventilating design,harmful emission can be collected safely for further processing
  • Independent fresh air preheating and circulating system, ensure a better temperature uniformity and energy saving
  • PID programmable temperature control,excellent control accuracy and stable heating performance, support remote control and centralized control 
  • Ceramic polycrystalline fiber insulation liner, less heat loss and superior energy saving efficiency
  • Professional heating elements configuration to optimize heat radiation properties, and ensure a longest service life 

Technical specifications

Furnace model KT-MD
Constant work temperature 1100/1300 ℃
Chamber material Japan alumina fiber
Heating element Cr2Al2Mo2 wire coil/Silicon Carbide
Heating rate 0-20℃/min
Temperature sensor K/S type thermal couple
Temperature controller Digital PID controller/Touch screen PID controller
Temperature control accuracy ±1℃
Electric power supply AC200-440V,50/60HZ
Standard Chamber Sizes Stocks
Chamber size  (mm) Effective volume  (L) Chamber size  (mm) Effective volume  (L)
300x300x300 27 300x300x400 36
400x400x400 64 500x500x500 125
600x600x600 216 800x800x800 512
Other sizes and volume can be customized

Standard Package

No. Description Quantity
1 Furnace 1
2 Thermal block 1
3  Crucible tong 1
4 Heat resistant glove 1
5 Operation manual 1

Optional Setup

  • Independent furnace temperature monitoring and recording
  • RS 485 communication port for PC remote control and data exporting
  • Automatic and accurate control for fresh air purge and exhaust emission ventilating system

Warnings

Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.

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FAQ

What Are Muffle Furnace Used For?

Muffle furnaces are mainly used for high-temperature applications in industrial manufacturing and laboratory environments. They provide a controlled and insulated environment for heating materials, allowing precise temperature control. Muffle furnaces are ideal for ashing samples, heat-treating applications, and materials research. They are commonly used for melting glass, creating enamel coatings, technical ceramics, soldering, and brazing. Muffle furnaces use technology and design to achieve greater control of temperature uniformity and isolate heated materials from combustion contaminants.

What Are The Types Of Muffle Furnace?

Box furnace, tube furnace, crucible furnace, split furnace, vacuum furnace, and multi-zone furnace are some types of muffle furnaces. The choice of muffle furnace depends on the specific application and requirements of the user.

What Is Muffle Furnace In Chemistry?

A muffle furnace is a type of oven equipment used in chemistry that can reach high temperatures and provides a controlled and insulated environment for heating materials, allowing precise temperature control. It separates the object to be heated from all byproducts of combustion from the heat source. Muffle furnaces are used in solid-state reactions, such as reducing metals or creating oxides, and for limiting oxygen exposure in materials. They are also used in high-temperature chemical vapor deposition processes and are ideal for ashing samples, heat-treating applications, and materials research.

What Is The Use Of Muffle Furnace For Ash?

Muffle furnaces are commonly used for ashing samples, which involves heating materials to high temperatures to determine their percentage of ash content. This process is helpful in testing and treating materials in various industries such as cement making, foundry, and nuclear sectors. The standard muffle furnace is also used for manufacturing glass, ceramics, and other materials. Overall, muffle furnaces play a vital role in material testing and treatment at high temperatures, making them a crucial apparatus in many industries.

What Is The Temperature Of Muffle Furnace?

The temperature range of a muffle furnace is between 800°C to 1800°C, with a maximum temperature of 1473 K (1200°C; 2192°F). It is crucial to choose a furnace that will reach the desired temperature for your applications. Muffle furnaces are commonly used in metallurgy, glassmaking, ceramics, and other industries that require materials to be melted or heated to high temperatures. It usually takes approximately an hour for a muffle furnace to reach maximum temperature.
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Product Datasheet

High Temperature Muffle Oven Furnace for Laboratory Debinding and Pre Sintering

Category Catalog

Muffle Furnace


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