MPCVD
915MHz MPCVD Diamond Machine
Item Number : MP-CVD-101
Price varies based on specs and customizations
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Introduce
The MPCVD Diamond Machine is a revolutionary technology that utilizes Microwave Plasma Chemical Vapor Deposition (MPCVD) to synthesize diamonds. This advanced method enables faster crystal growth, higher production capacity, and enhanced diamond quality compared to traditional techniques.
The MPCVD Diamond Machine allows for precise control of microwave power and reaction temperature, eliminating issues faced in other CVD methods. By optimizing the reaction chamber design and process parameters, it achieves stable plasma discharge, crucial for producing high-quality, large-size single-crystal diamonds.
The versatility of the MPCVD Diamond Machine extends to its ability to create diamonds in various colors, including white, yellow, pink, and blue. Moreover, it offers customizable production to cater to specific market demands.
Application
MPCVD Diamond Machines are widely used in various industries due to the unique properties of diamonds, such as their hardness, stiffness, high thermal conductivity, low thermal expansion, radiation-hardness, and chemical inertness. Here are some of the main application areas of MPCVD Diamond Machines:
- Diamond gemstones: MPCVD is the primary equipment used for growing high-quality, large-size diamond gemstones.
- Diamond films: MPCVD is used to grow diamond films for a variety of applications, including large-size diamond substrates for the semiconductor industry and diamond cutting or drilling tools.
- Industrial applications: MPCVD is used to produce diamond coatings for cutting tools, drill bits, and other industrial applications where extreme hardness and durability are required.
- Biomedical applications: MPCVD is used to produce diamond coatings for medical implants, such as artificial joints and dental implants, where biocompatibility and durability are essential.
- Optoelectronics: MPCVD is used to produce diamond windows and substrates for optoelectronic devices, such as high-power lasers and detectors, where high thermal conductivity and low thermal expansion are critical.
Detail & Parts
Principle
Microwave Plasma Chemical Vapor Deposition (MPCVD) is a chemical vapor deposition process that utilizes a continuous microwave source to generate and sustain a highly reactive plasma composed of reacting chemicals and essential catalysts. MPCVD is widely employed to deposit diamond layers—methane and hydrogen are introduced and utilized to cultivate new diamond on a diamond-seeded substrate.
Features
The MPCVD Diamond Machine features several advantages that benefit customers:
- Faster crystal growth speed: 10-100 times faster than traditional methods, resulting in increased production efficiency.
- More production capacity: Enables higher production capacity in a single batch, allowing for larger-scale diamond synthesis.
- Higher quality performance:Produces diamonds with higher hardness and toughness than natural diamonds, ensuring durability and longevity.
- More diversified colors: Supports the production of diamonds in a range of colors, including white, yellow, pink, and blue, catering to diverse market demands.
- Higher diamond purity: Produces diamonds with higher purity than natural diamond Type II, ensuring exceptional optical properties and suitability for various applications.
- Multi-style customization: Offers customizable designs to meet specific market requirements, providing tailored solutions for different industries.
Technical specifications
Microwave system (according to optional power supply) |
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Vacuum system and reaction chamber |
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Sample holder system |
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Gas system |
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System cooling |
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Temperature measurement method |
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SL901A Equipment key part list
serial number | Module name | Remark |
---|---|---|
1 | Microwave power supply | Standard domestic magnetron: Yingjie Electric / Distinguish power supply Domestic solid-state source: Watson (+30,000) Imported magnetron: MKS/ pastoral (+100, 000) |
2 | Waveguide, three pins, mode converter, upper resonator | Self made |
3 | Vacuum reaction chamber (upper chamber, lower chamber, connectors) | Self made |
4 | Infrared thermometers, optical displacement components, brackets | Infrared thermometers, optical displacement components, Fuji Gold Siemens + Schneider brackets |
5 | Water-cooling table motion components (cylinders, workpieces, etc.) | |
6 | Ceramic thin film vacuum gauge,Pirani vacuum gauge | Inficon |
7 | Vacuum valve components (ultra-high vacuum gate valve, precision pneumatic valve*2, electromagnetic vacuum charging differential valve) | Fujikin + Zhongke + Himat |
8 | Vacuum pump and connecting pipe fittings, tee, KF25 bellows*2, adapter | Pump: Flyover 16L |
9 | Metal microwave sealing ring*2; metal vacuum sealing ring*1; Quartz plate | Quartz: Shanghai FeilihuaSemiconductor Grade High Purity Quartz |
10 | Circulating water components (joints, diverter blocks, flow detectors) | Japanese SMC/CKD |
11 | Pneumatic part (CKD filter, airtac multi-way solenoid valve, pipe fittings and adapters) | |
12 | Gas connector, EP gas pipe, VCR connector, filter 0.0023μm *1, filter 10μm*2 | Fujikin |
13 | Machine casing, stainless steel table, universal wheels, feet, bracket fastening screws, etc | custom processing |
14 | Gas flow meter*6 (including one pressure control) | Standard seven-star , optional Fuji Gold ( +34,000 ) / Alicat (42,000) |
15 | Gas plate processing (5-way gas, filter*5, pneumatic valve*5, manual valve*6, pipeline welding) | Fuji Gold |
16 | PLC automatic control | Siemens + Schneider |
17 | Molybdenum table |
Advantages
- Faster crystal growth speed - 10-100 times faster than traditional methods
- More production capacity - more production capacity in a single batch
- Higher quality performance - higher hardness and toughness than natural diamonds
- More diversified colors - white, yellow, pink, blue, etc.
- Higher diamond purity - purer than natural diamond Type
- Multi style customization can be customized according to different market
FAQ
What is CVD furnace?
Chemical vapor deposition (CVD) is a technology that uses various energy sources such as heating, plasma excitation or light radiation to chemically react gaseous or vapor chemical substances on the gas phase or gas-solid interface to form solid deposits in the reactor by means of chemical reaction.To put it simply, two or more gaseous raw materials are introduced into a reaction chamber, and then they react with each other to form a new material and deposit it on the substrate surface.
CVD furnace is one combined furnace system with high temperature tube furnace unit,gases control unit, and vacuum unit, it is widely used for experiment and production of composite material preparation, microelectronics process, semiconductor optoelectronic, solar energy utilization, optical fiber communication, superconductor technology, protective coating field.
How does CVD furnace work?
CVD furnace system consists of high temperature tube furnace unit, reacting gas source precise control unit, vacuum pump station and corresponding assembling parts.
Vacuum pump is to remove the air from the reacting tube,and make sure there is no unwanted gases inside the reaction tube, after that the tube furnace will heat the reaction tube to a target temperature, then reacting gas source precise control unit can introduce different gases with a set ratio into the furnace tube for the chemical reaction, the chemical vapor deposition will be formed in the CVD furnace.
What is Mpcvd?
What is CVD diamond machine?
What types of diamond growth machines are available?
What is the basic principle of CVD?
What are the methods used to deposit thin films?
Which gas is used in CVD process?
There are tremendous gas sources can be used in the CVD process, the common chemical reactions of CVD includes Pyrolysis, photolysis, reduction, oxidation, redox,so the gases involved in these chemical reactions can be used in the CVD process.
We take CVD Graphene growth for an example, the gases used in the CVD process will be CH4,H2,O2 and N2.
What is Mpcvd machine?
How does a CVD diamond machine work?
What are the advantages of lab grown diamonds?
What are the different types of CVD method?
What is thin film deposition equipment?
What is the advantage of CVD system?
- Wide range of films can be produced, metal film, nonmetal film and multi-component alloy film as required. At the same time, it can prepare high-quality crystals that are difficult to obtain by other methods, such as GaN, BP, etc.
- The film forming speed is fast, usually several microns per minute or even hundreds of microns per minute. It is possible to simultaneously deposit large quantities of coatings with uniform composition, which is incomparable to other film preparation methods, such as liquid phase epitaxy (LPE) and molecular beam epitaxy (MBE).
- The working conditions are carried out under normal pressure or low vacuum conditions, so the coating has good diffraction, and the workpieces with complex shapes can be uniformly coated, which is much superior to PVD.
- Due to the mutual diffusion of reaction gas, reaction product and substrate, a coating with good adhesion strength can be obtained, which is crucial for preparing surface strengthened films such as wear-resistant and anti-corrosion films.
- Some films grow at a temperature far lower than the melting point of the film material. Under the condition of low temperature growth, the reaction gas and reactor wall and impurities contained in them almost do not react, so a film with high purity and good crystallinity can be obtained.
- Chemical vapor deposition can obtain a smooth deposition surface. This is because compared with LPE, chemical vapor deposition (CVD) is carried out under high saturation, with high nucleation rate, high nucleation density, and uniform distribution on the whole plane, resulting in a macroscopic smooth surface. At the same time, in chemical vapor deposition, the average free path of molecules (atoms) is much larger than LPE, so the spatial distribution of molecules is more uniform, which is conducive to the formation of a smooth deposition surface.
- Low radiation damage, which is a necessary condition for manufacturing metal oxide semiconductors (MOS) and other devices
What are the advantages of Mpcvd?
What are the advantages of using CVD diamond machines?
What is the price of CVD growing machine?
What are the advantages of using chemical vapor deposition machines?
What is thin-film deposition technology?
What does PECVD stand for?
PECVD is a technology that uses plasma to activate reaction gas, promote chemical reaction on the surface of substrate or near surface space, and generate solid film. The basic principle of plasma chemical vapor deposition technology is that under the action of RF or DC electric field, the source gas is ionized to form a plasma, the low-temperature plasma is used as the energy source, an appropriate amount of reaction gas is introduced, and the plasma discharge is used to activate the reaction gas and realize chemical vapor deposition.
According to the method of generating plasma, it can be divided into RF plasma, DC plasma and microwave plasma CVD, etc...
Are CVD diamonds real or fake?
What considerations should be made when selecting a CVD diamond machine?
What are the applications of chemical vapor deposition machines?
What are the advantages of using thin film deposition equipment?
What is the difference between CVD and PECVD?
The difference between PECVD and traditional CVD technology is that the plasma contains a large number of high-energy electrons, which can provide the activation energy required in the chemical vapor deposition process, thus changing the energy supply mode of the reaction system. Since the electron temperature in the plasma is as high as 10000K, the collision between electrons and gas molecules can promote the chemical bond breaking and recombination of the reaction gas molecules to generate more active chemical groups, while the whole reaction system maintains a lower temperature.
So compared to the CVD process, PECVD can carry out the same chemical vapor deposition process with a lower temperature.
What are the common applications of diamonds produced by CVD diamond machines?
What factors should be considered when selecting a chemical vapor deposition machine?
What factors should be considered when selecting thin film deposition equipment?
Can chemical vapor deposition machines be used for multi-layered thin film deposition?
What safety considerations are associated with operating thin film deposition equipment?
4.8
out of
5
I'm marvelled by the MPCVD machine's ability to produce high-purity diamonds with minimal energy consumption.
4.9
out of
5
The MPCVD machine has revolutionized diamond synthesis, enabling the production of larger diamonds with exceptional quality.
4.7
out of
5
I highly recommend the MPCVD machine for its durability and cost-effectiveness. It's a game-changer in diamond synthesis.
4.6
out of
5
The MPCVD machine is user-friendly and requires minimal maintenance. It's a valuable asset for any laboratory.
4.8
out of
5
The MPCVD machine has enabled us to produce high-quality diamonds for various industrial applications. It's a reliable and efficient machine.
4.9
out of
5
The MPCVD machine's ability to adjust microwave power and control reaction temperature precisely is remarkable. It ensures consistent and high-quality diamond synthesis.
4.7
out of
5
The MPCVD machine stands out with its large-area stable discharge plasma, which enables the production of high-quality, large-sized single crystal diamonds.
4.6
out of
5
I'm thoroughly impressed with the MPCVD machine's ability to avoid contamination and produce purer diamonds compared to traditional methods.
4.8
out of
5
The MPCVD machine is an excellent choice for laboratories seeking to produce high-quality diamonds for research and industrial applications.
4.9
out of
5
The MPCVD machine has exceeded our expectations. It's a valuable addition to our laboratory, enabling us to produce diamonds with remarkable properties.
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