Hybrid High Energy Vibratory Ball Mill for Lab Use

Introduction

KT-BM400 is used for rapid grinding or mixing of dry, wet and frozen small amount of samples in the laboratory. It can be configured with two 50ml ball mill jars, and can also be configured with a variety of cell wall breaking adapters of different specifications for biological cell wall breaking and DNA /RNA and protein extraction, its structure design is compact, simple in appearance, desktop operation, small in size, adopts frequency conversion LCD screen control interface to realize timing, speed regulation, intermittent grinding and other functions, and the setting is simple and fast, and the display is intuitive. It is safe and stable to complete the sample processing within a few minutes after pressing the key. It can be widely used in many types of samples including hard, medium and low hardness, brittle, dry, viscous, fibrous, soft and elastic.

• Processing principle: impact force | friction force
• Application sample characteristics: hard | medium-low hardness | brittle | dry | viscous | fibrous | soft | elastic
• Processing Type: Grinding | Blending | Homogenization | Cell Disruption | Freeze Grinding
• Main functions: continuous operation | intermittent operation | timing | speed regulation | data storage | power failure memory | overload protection

Applications

The Hybrid High Energy Vibratory Ball Mill is a versatile and efficient powder processing equipment that finds applications across various industries. This mill is particularly effective in grinding hard and brittle materials to ultra-fine particles, making it indispensable in research and development settings. Here are the main application areas of this product:

• Electronics and Ceramics: Used for grinding materials essential in the production of electronic components and ceramic products, ensuring high purity and fine particle size.
• Chemical Industry: Ideal for the preparation of chemical compounds, facilitating the production of fine powders used in various chemical processes.
• Powdered Metals and Alloys: Essential in the mechanical alloying process, helping in the synthesis of advanced materials and alloys with specific properties.
• Magnetic Materials: Used in the production of magnetic powders for applications in electronics and data storage technologies.
• Pharmaceuticals: Crucial in the grinding of pharmaceutical ingredients to precise particle sizes, which is critical for drug efficacy and consistency.
• High-Frequency Porcelain Materials: Used in the radio industry for the production of materials that require ultra-fine grinding for optimal performance.
• Rubber Compounds: Helps in the preparation of rubber compounds by grinding filler materials to the required fineness.
• Food and Edible Materials: With options for edible grade linings, it is suitable for grinding food ingredients and ensuring safety and purity.

Features 

The Hybrid High Energy Vibratory Ball Mill is a cutting-edge powder making equipment designed for efficient and precise milling. This versatile machine is suitable for a wide range of applications, from electronics and ceramics to pharmaceuticals and magnetic materials. Its unique features not only enhance its performance but also ensure user safety and convenience. Here are the key benefits of this advanced laboratory equipment:

• Special Gear Design for Low Noise and Vibration: This feature ensures a quieter and smoother operation, making it ideal for laboratory environments where noise levels need to be minimized.
• LCD Control Panel: The intuitive LCD control panel allows for easy monitoring and adjustment of milling parameters, enhancing the precision and control over the milling process.
• Safety Mechanism: Equipped with a robust safety mechanism, this ball mill protects both the operator and the equipment from potential hazards, ensuring a secure working environment.
• Stable Rotation Speed: Maintaining a stable rotation speed is crucial for consistent milling results. This feature ensures that the materials are processed uniformly, leading to high-quality end products.
• Reliable Heavy-Duty Design: Built to withstand rigorous use, the heavy-duty design of this ball mill guarantees durability and longevity, making it a cost-effective choice for long-term use.
• Programmable Milling Segment: The programmable milling segment allows for customizing the milling process according to specific needs, enhancing the flexibility and adaptability of the equipment.
• Customized Power Supply: Available in 110V, 220V, or 380V, this ball mill can be adapted to different power supply requirements, making it suitable for various international settings and ensuring compatibility with local power grids.

These features collectively make the Hybrid High Energy Vibratory Ball Mill a high-performance and versatile tool for any laboratory involved in material synthesis and processing.

Detail & Parts

Advantages

The Hybrid High Energy Vibratory Ball Mill offers a range of significant advantages for laboratory and industrial applications, particularly in the processing of fine powders and mechanical alloying. Here are some of the key benefits:

• High Efficiency and Speed: This mill utilizes high kinetic energy to rapidly crush, grind, or impact materials, significantly reducing processing times compared to traditional methods. It can produce ultra-fine particles quickly, making it ideal for high-volume production environments.
• Versatility in Material Processing: The mill is capable of handling a wide variety of materials, including hard and brittle substances like metals, alloys, ceramics, and minerals. It can also be used for mechanical alloying, mixing, and homogenization, providing a versatile tool for diverse applications.
• Advanced Grinding Capabilities: With its unique design, the mill can achieve grinding efficiencies that are up to 40 times higher than those attained by gravitational acceleration alone. This results in more uniform and finer powders, which are crucial for many high-tech industries.
• Customizable Options: The mill can be customized with different tank linings such as stainless steel, ceramic (alumina), zirconia, tile, nylon, PTFE, edible grade rubber, or polyurethane, allowing it to be adapted for specific material requirements and to enhance the purity of the final product.
• Large Processing Capacity: The filling capacity of the medium in the grinding cylinder can reach up to 80%, which significantly increases the processing capacity compared to conventional ball mills. This feature is particularly beneficial for industries requiring large-scale production.
• Temperature Control: The mill can be equipped with jacketed grinding cylinders, enabling precise temperature control during the grinding process. This is crucial for maintaining the integrity of temperature-sensitive materials.
• Operational Flexibility: The mill supports both dry and wet ball milling, providing flexibility in operations. It is also easy to clean and maintain, adapting well to various working conditions.
• Compact and Lightweight Design: Despite its high-energy capabilities, the mill features a lightweight and compact design, which saves space and enhances mobility in laboratory settings.
• Continuous Production Capability: With the integration of sieves and collection devices, the mill can support continuous production, improving overall efficiency and throughput.

These advantages make the Hybrid High Energy Vibratory Ball Mill an indispensable tool for laboratories and industries focused on material science, pharmaceuticals, electronics, and more, where precision and efficiency are paramount.

Technical specifications

Warnings

Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.

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