Isostatic Press
Electric Split Lab Cold Isostatic Press CIP Machine for Cold Isostatic Pressing
Item Number : PCESI
Price varies based on specs and customizations
- Working pressure
- 0-200 T
- Piston diameter
- φ160-φ290 mm
- Isostatic pressure
- 0-300 MPa
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Applications
Lab Electric Cold Isostatic Press is widely used in material researching labs, pharmacy, catalytic reaction, ceramics, electronic industries, it is one high efficient equipment for the sample preparing, due to its small footprint, it easy to carry and move, can work inside the vacuum glove box for processing under vacuum environment.
By applying equal pressure to each surface of the sample, the Lab Electric Isostatic Press increases the density of the sample by applying a high pressure environment, and obtains a sample of the desired shape.
Split isostatic presses are capable of providing higher pressures, making them suitable for testing applications that require high pressure levels.
Feature
- Small footprint, light weight, easy to carry and move, nice fitting vacuum glove box
- High precision digital pressure gauge
- Pressure can be programmed, hydraulic will restart working when pressure drops to set value
- Isostatic press creates a higher and even pressure around the samples,increase sample density
- The split structure can provide even more than 200T pressure
- Can be customized according to your needs
Detail & Parts
Operation interface
- Standard interface: You can set various parameters, pressure, demolding, time, sample size, etc. in this interface.
- Pressurization button: Pressurize according to the parameters set in the interface.
- Stop button: Press the stop button to stop pressurization during pressurization.
- Demolding button: Press the demolding button to demold the sample according to the demolding pressure.
- Timing switch: You can turn the timing function on and off.
- Start button: Pressurize according to multiple pressurization programs.
- Stop button: During pressurization, you can stop the pressurization process.
- Setting button: Click the setting button to enter the setting menu.
- List/curve: You can switch between list and curve display.
Principle
- Automatic: Programmed pressurization, easy operation and other advantages, suitable for high-end laboratories.
- Volume: small size, strong pressure, high cost performance, suitable for use in various laboratories.
- Display: LCD screen display, the operation is more intuitive and the display is clearer. Convenient for users to operate.
Advantages
- The upper plate adopts electroplated countersunk head hexagonal screws, beautiful and space-saving
- Chrome-plated cylinder, smooth surface, no rust, good sealing rubber ring, no oil leakage
- One-piece main board structure, oil pool, main board, oil cylinder in a body, no seal connection
- Extended pulling spring, good rebound effect, not easy to deformation, can achieve the cylinder 30mm return without deformation
- All aluminum alloy hand wheel, beautiful, practical, not easy to break
- Small size, light weight, no oil leakage, can be used in the glove box
- Mold using Japanese high-speed steel, good material, high hardness, no deformation, long service life
- Digital display pressure gauge, more accurate pressure control, pressure display accuracy of 0.01MPa
- Oil pool outside the host, easy to replace the oil, and the oil circuit increased the hydraulic oil filtration device
- Special plunger, using special custom sealing structure, excellent sealing effect
- Pressurizing device, placed in the lowermost corner of the mainframe, the angle is reasonable, pressurizing force does not tilt back
Technical specifications
| Instrument model | PCESI-65T | PCESI-100T | PCESI-150T | PCESI-200T |
|---|---|---|---|---|
| Pressure Range | 0-65T | 0-100T | 0-150T | 0-200T |
| Piston diameter | 160mm (d) in chrome plated oil cylinder | 200mm (d) in chrome plated oil cylinder | 200mm (d) in chrome plated oil cylinder | 290mm (d) in chrome plated oil cylinder |
| Pressurization process | Program pressurization - Program holding -Timed pressure relief | Program pressurization -Program holding -Timed pressure relief | Program pressurization - Program holding-Timed pressure relief | Program pressurization - Program holding -Timed pressure relief |
| Pressure conversion | The program automatically converts the pressure borne by the sample | The program automatically converts the pressure borne by the sample | The program automatically converts the pressure borne by the sample | The program automatically converts the pressure borne by the sample |
| Display | 7-inch LCD screen | 7-inch LCD screen | 7-inch LCD screen | 7-inch LCD screen |
| Equipment protection | Steel plate protection with organicglass door | Steel plate protection with organicglass door | Steel plate protection with organic glass door | Steel plate protection with organicglass door |
| lsostatic pressure | 0-300MPa | 0-300MPa | 0-300MPa | 0-300MPa |
| lsostatic pressure chamber | Φ50×150mm(M×N) | Φ60×150mm(M×N) | Φ80×150mm(M×N) | Φ90×150mm(M×N) |
| Cylinder stroke (T) | 50mm | 50mm | 50mm | 50mm |
| Space size | 220×400mm(M×N) | 260×400mm(M×N) | 280×400mm(M×N) | 290×420mm(M×N) |
| External dimensions | 700×450×1050mm(L×W×H) | 850×500×1100mm(L×W×H) | 950×550×1150mm(L×W×H) | 1000×650×1200mm(L×W×H) |
| Equipment power supply | 1500W(220V/110 can be customized) | 1500W (220V/110 can be customized) | 1500W(220V/110 can be customized) | 1500W(220V/110 can be customized) |
| Equipment weight | 350kg | 580kg | 680kg | 980kg |
Operating steps
How to replace accessories and precautions
The operation of Electric Split Lab Isostatic Press is as follows:
1.In the manual interface, you can set pressure, time, sample size, etc.
2. Select the item to be modified, a small keyboard will pop up, enter the parameters and save.
3. Press the pressurization button and the device starts normal pressurization.
4. Press the setting button to enter the setting menu.
5. Enter the program setting, you can set up to 5 tons of program pressurization, click call, and return to the automatic operation interface.
6. Return to the automatic operation interface.
7. Press the curve to display the real-time pressure curve, and connect the computer to print the spectrum and experimental report.
8. Click Start to start multi-stage program pressurization.
9. Pressurization is completed.
10. Take out the sample.
Full range of lab press types
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Full range of types of laboratory press molds
We have a full range of molds for you to choose from, and the molds fit the body perfectly.
If you need molds with special shapes, we can also customize them for you.
Warnings
Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.
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FAQ
What Is A Lab Press?
What Is Isostatic Pressing?
What Are The Benefits Of Isostatic Pressing?
What Is Cold Isostatic Pressing (CIP)?
Cold Isostatic Pressing (CIP) is a process used to compact and mold powders and other materials into a desired shape by applying hydrostatic pressure at room temperature. The process is performed using a flexible mold, typically made of rubber or plastic, that is filled with a liquid pressure medium such as water, oil, or a specialized fluid.
What Is The Purpose Of A Hydraulic Press In Lab?
What Are The Types Of Isostatic Pressing?
There are two main types of isostatic pressing:
- Hot Isostatic Pressing (HIP): This type of isostatic pressing uses high temperature and high pressure to consolidate and strengthen the material. The material is heated in a sealed container and then subjected to equal pressure from all directions.
- Cold Isostatic Pressing (CIP): In this type of isostatic pressing, the material is compacted at room temperature using hydraulic pressure. This method is commonly used to form ceramic and metal powders into complex shapes and structures.
What Are Different Type Of Lab Presses?
What Type Of Isostatic Pressing Equipment Do You Have?
What Are The Advantages Of Cold Isostatic Pressing?
- High green strength: Machining of the compacted material in its green state becomes more feasible.
- Materials that are hard to press: Isostatic pressing can be performed on powders without the need for water, lubricants, or binders, making it applicable to a wider range of materials.
- Predictable shrinkage during sintering is achieved due to the high compaction and uniform density.
- Time and cost savings in post-processing are possible due to the ability to create large, complex, and near-net shapes.
- Large aspect ratio parts with uniform density can be produced, resulting in improved quality.
- Green strength enables efficient in-process handling and treatment, reducing production costs.
What Is A Cold Isostatic Press?
A cold isostatic press (CIP) is a machine used to compact and mold powders and other materials into a desired shape.
The process works by filling a flexible mold, usually made of rubber or plastic, with a liquid pressure medium like water, oil, or a specialized fluid. This mold is then placed in a closed container, and equal pressure is applied to each surface to achieve a high-pressure environment.
The pressure results in an increase in the product's density and allows it to take on the desired shape.
Cold isostatic pressing is performed at room temperature, in contrast to hot isostatic pressing which is carried out at higher temperatures.
What Are The Wet Bag Process And The Dry Bag Process?
The CIP molding process is divided into two methods: the wet bag process and the dry bag process.
Wet bag process:
In this method, the powder material is placed in a flexible mold bag and placed in a pressure vessel filled with high-pressure liquid. This process is ideal for producing multi-shaped products and is suitable for small to large quantities, including large-sized parts.
Dry bag process:
In the dry bag process, a flexible membrane is integrated into the pressure vessel and is used throughout the pressing process. This membrane separates the pressure fluid from the mold, creating a "dry bag." This method is more hygienic as the flexible mold does not get contaminated with wet powder and requires less cleaning of the vessel. It also features fast cycles, making it ideal for mass producing powder products in an automated process.
Application Field Of Cold Isostatic Press?
Cold Isostatic Pressing is widely used for various applications, including the consolidation of ceramic powders, compression of graphite, refractory materials, and electrical insulators, as well as the production of fine ceramics for dental and medical applications.
This technology is also making inroads into new fields such as pressing sputtering targets, coating valve parts in engines to reduce wear on cylinder heads, telecommunications, electronics, aerospace, and automotive industries.
What Are The Wearing Parts Of Cold Isostatic Pressing Equipment?
The wearing parts of cold isostatic equipment are mainly various seals, such as various types of seal rings, valve cores and valve seats.
Do You Provide Matching Cold Isostatic Press Molds?
We offer a variety of standard mold shapes for customers to experiment or validate their process. Custom mold design services are also available upon request.
How Long Is Your Delivery Time? If I Want To Customize The Instrument, How Long Does It Take?
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