Isostatic Press
Electric Split Lab cold Isostatic Press (CIP) 65T / 100T / 150T / 200T
Item Number : PCESI
Price varies based on specs and customizations
- Working pressure
- 0-200 T
- Piston diameter
- φ160-φ290 mm
- Isostatic pressure
- 0-300 MPa
Shipping:
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Applications
Lab Electric Cold Isostatic Press is widely used in material researching labs, pharmacy, catalytic reaction, ceramics, electronic industries, it is one high efficient equipment for the sample preparing, due to its small footprint, it easy to carry and move, can work inside the vacuum glove box for processing under vacuum environment.
By applying equal pressure to each surface of the sample, the Lab Electric Isostatic Press increases the density of the sample by applying a high pressure environment, and obtains a sample of the desired shape.
Split isostatic presses are capable of providing higher pressures, making them suitable for testing applications that require high pressure levels.
Feature
- Small footprint, light weight, easy to carry and move, nice fitting vacuum glove box
- High precision digital pressure gauge
- Pressure can be programmed, hydraulic will restart working when pressure drops to set value
- Isostatic press creates a higher and even pressure around the samples,increase sample density
- The split structure can provide even more than 200T pressure
- Can be customized according to your needs
Detail & Parts
- Set: In operation interface, press the SET button to enter the interfac, and then press the SET button to move the cursor; when thecursor is moved to Die Diameter , you can press the SET button again to return to the operation interface.
- +: In operation interface, press the + button to increase the value;
- -: In operation interface, press the - button todecrease the value;
- Stop: When the equipment is running,press the STOP buttonto stop motor running and open the pressure relief valve to release the pressure.
- Release: The equipment starts running when theRELEASE button is pressed down; when the pressure exceeds the specified value or the limit switch is pressed, the equipment stops automatically and releases pressure.The operation also can be stopped manually.
- Sample：The equipment starts running when the SAMPLE button is pressed down; when the pressure exceeds the specified value, the pressurizing stops and maintains the pressure ; when the pressure is lower than the lower limit , the equipment compensates automatically; when the timing ends, the equipment releases pressure automatically.
Principle
- Automatic: Programmed pressurization, easy operation and other advantages, suitable for high-end laboratories.
- Volume: small size, strong pressure, high cost performance, suitable for use in various laboratories.
- Display: LCD screen display, the operation is more intuitive and the display is clearer. Convenient for users to operate.
Advantages
- The upper plate adopts electroplated countersunk head hexagonal screws, beautiful and space-saving
- Chrome-plated cylinder, smooth surface, no rust, good sealing rubber ring, no oil leakage
- One-piece main board structure, oil pool, main board, oil cylinder in a body, no seal connection
- Extended pulling spring, good rebound effect, not easy to deformation, can achieve the cylinder 30mm return without deformation
- All aluminum alloy hand wheel, beautiful, practical, not easy to break
- Small size, light weight, no oil leakage, can be used in the glove box
- Mold using Japanese high-speed steel, good material, high hardness, no deformation, long service life
- Digital display pressure gauge, more accurate pressure control, pressure display accuracy of 0.01MPa
- Oil pool outside the host, easy to replace the oil, and the oil circuit increased the hydraulic oil filtration device
- Special plunger, using special custom sealing structure, excellent sealing effect
- Pressurizing device, placed in the lowermost corner of the mainframe, the angle is reasonable, pressurizing force does not tilt back
Technical specifications
| Instrument model | PCESI-65T | PCESI-100T | PCESI-150T | PCESI-200T |
|---|---|---|---|---|
| Pressure Range | 0-65T | 0-100T | 0-150T | 0-200T |
| Piston diameter | 160mm (d) in chrome plated oil cylinder | 200mm (d) in chrome plated oil cylinder | 200mm (d) in chrome plated oil cylinder | 290mm (d) in chrome plated oil cylinder |
| Pressurization process | Program pressurization - Program holding -Timed pressure relief | Program pressurization -Program holding -Timed pressure relief | Program pressurization - Program holding-Timed pressure relief | Program pressurization - Program holding -Timed pressure relief |
| Pressure conversion | The program automatically converts the pressure borne by the sample | The program automatically converts the pressure borne by the sample | The program automatically converts the pressure borne by the sample | The program automatically converts the pressure borne by the sample |
| Display | 7-inch LCD screen | 7-inch LCD screen | 7-inch LCD screen | 7-inch LCD screen |
| Equipment protection | Steel plate protection with organicglass door | Steel plate protection with organicglass door | Steel plate protection with organic glass door | Steel plate protection with organicglass door |
| lsostatic pressure | 0-300MPa | 0-300MPa | 0-300MPa | 0-300MPa |
| lsostatic pressure chamber | Φ50×150mm(M×N) | Φ60×150mm(M×N) | Φ80×150mm(M×N) | Φ90×150mm(M×N) |
| Cylinder stroke (T) | 50mm | 50mm | 50mm | 50mm |
| Space size | 220×400mm(M×N) | 260×400mm(M×N) | 280×400mm(M×N) | 290×420mm(M×N) |
| External dimensions | 700×450×1050mm(L×W×H) | 850×500×1100mm(L×W×H) | 950×550×1150mm(L×W×H) | 1000×650×1200mm(L×W×H) |
| Equipment power supply | 1500W(220V/110 can be customized) | 1500W (220V/110 can be customized) | 1500W(220V/110 can be customized) | 1500W(220V/110 can be customized) |
| Equipment weight | 350kg | 580kg | 680kg | 980kg |
Operating steps
How to replace accessories and precautions
The operation of Electric Split Lab Isostatic Press is as follows:
1. Press the "Set" button to enter the Settings menu.
2. Press the "+" key to increase the setting value.
3. Press the "-" key to reduce the setting value.
4. Press the "Set" button continuously to return to the operation interface.
5. Press the "stop" button to terminate the pressurization of the equipment.
6. Press the "Sampling" button and the equipment starts to pressurize automatically
7. Pressure to the required pressure, start timing pressure.
8. Release the lead screw and move the cavity to the worktable.
9. Loosen the bleeding screw in the middle of the cavity.
10. With tool screw, the pressure rod of the isostatic chamber is removed.
11. Use tweezers to remove the mould that wraps the sample.
12. Take out the pressed sample
Full range of lab press types
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Full range of types of laboratory press molds
We have a full range of molds for you to choose from, and the molds fit the body perfectly.
If you need molds with special shapes, we can also customize them for you.
Warnings
Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.
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Would you please drop your ideas to us, our engineers are ready for you now!
FAQ
What are laboratory hydraulic machines?
What are the advantages of using a manual press?
How does a manual press work?
What types of tasks can be performed using a manual press?
What is Isostatic Pressing?
What are the benefits of isostatic pressing?
What is cold isostatic pressing (CIP)?
Cold Isostatic Pressing (CIP) is a process used to compact and mold powders and other materials into a desired shape by applying hydrostatic pressure at room temperature. The process is performed using a flexible mold, typically made of rubber or plastic, that is filled with a liquid pressure medium such as water, oil, or a specialized fluid.
How do electric laboratory presses work?
What are the advantages of using laboratory hydraulic machines?
What are the types of isostatic pressing?
There are two main types of isostatic pressing:
- Hot Isostatic Pressing (HIP): This type of isostatic pressing uses high temperature and high pressure to consolidate and strengthen the material. The material is heated in a sealed container and then subjected to equal pressure from all directions.
- Cold Isostatic Pressing (CIP): In this type of isostatic pressing, the material is compacted at room temperature using hydraulic pressure. This method is commonly used to form ceramic and metal powders into complex shapes and structures.
What are the advantages of using electric laboratory presses?
What are the applications of laboratory hydraulic machines?
What type of isostatic pressing equipment do you have?
What are the advantages of cold isostatic pressing?
- High green strength: Machining of the compacted material in its green state becomes more feasible.
- Materials that are hard to press: Isostatic pressing can be performed on powders without the need for water, lubricants, or binders, making it applicable to a wider range of materials.
- Predictable shrinkage during sintering is achieved due to the high compaction and uniform density.
- Time and cost savings in post-processing are possible due to the ability to create large, complex, and near-net shapes.
- Large aspect ratio parts with uniform density can be produced, resulting in improved quality.
- Green strength enables efficient in-process handling and treatment, reducing production costs.
What is a cold isostatic press?
A cold isostatic press (CIP) is a machine used to compact and mold powders and other materials into a desired shape.
The process works by filling a flexible mold, usually made of rubber or plastic, with a liquid pressure medium like water, oil, or a specialized fluid. This mold is then placed in a closed container, and equal pressure is applied to each surface to achieve a high-pressure environment.
The pressure results in an increase in the product's density and allows it to take on the desired shape.
Cold isostatic pressing is performed at room temperature, in contrast to hot isostatic pressing which is carried out at higher temperatures.
What are the applications of electric laboratory presses?
What are the main components of a laboratory hydraulic machine?
What is manually operated lab press?
What are the wet bag process and the dry bag process?
The CIP molding process is divided into two methods: the wet bag process and the dry bag process.
Wet bag process:
In this method, the powder material is placed in a flexible mold bag and placed in a pressure vessel filled with high-pressure liquid. This process is ideal for producing multi-shaped products and is suitable for small to large quantities, including large-sized parts.
Dry bag process:
In the dry bag process, a flexible membrane is integrated into the pressure vessel and is used throughout the pressing process. This membrane separates the pressure fluid from the mold, creating a "dry bag." This method is more hygienic as the flexible mold does not get contaminated with wet powder and requires less cleaning of the vessel. It also features fast cycles, making it ideal for mass producing powder products in an automated process.
Application field of cold isostatic press?
Cold Isostatic Pressing is widely used for various applications, including the consolidation of ceramic powders, compression of graphite, refractory materials, and electrical insulators, as well as the production of fine ceramics for dental and medical applications.
This technology is also making inroads into new fields such as pressing sputtering targets, coating valve parts in engines to reduce wear on cylinder heads, telecommunications, electronics, aerospace, and automotive industries.
What considerations should be taken when selecting an electric laboratory press?
What considerations should be taken when selecting a laboratory hydraulic machine?
What are the wearing parts of cold isostatic pressing equipment?
The wearing parts of cold isostatic equipment are mainly various seals, such as various types of seal rings, valve cores and valve seats.
Do you provide matching cold isostatic press molds?
We offer a variety of standard mold shapes for customers to experiment or validate their process. Custom mold design services are also available upon request.
How long is your delivery time? If I want to customize the instrument, how long does it take?
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The product is a great value for the price. It is affordable and offers a lot of features that are not found on other products in this price range.
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The product is a great value for the price. It is affordable and offers a lot of features that are not found on other products in this price range.
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Cold Isostatic Pressing (CIP) is a versatile manufacturing process that is widely used in various industries. It involves applying equal pressure from all directions to a material in order to achieve uniform compaction. This process is especially beneficial for materials with complex shapes or delicate structures. CIP is also known as isostatic compaction or hydrostatic pressing.
Understanding Cold Isostatic Pressing and Its Applications
Cold isostatic pressing (CIP) is a method of processing materials. It involves compacting powders by enclosing them in an elastomer mold and applying uniform liquid pressure to compress the mold. This results in a highly compact solid. Cold isostatic pressing is commonly used for plastics, graphite, powdered metallurgy, ceramics, sputtering targets, and other materials.
Understanding Cold Isostatic Pressing (CIP) and Its Advantages
Cold Isostatic Pressing (CIP) is a unique technique used in the manufacturing industry for compacting and shaping materials. It involves subjecting a material to uniform pressure from all directions, resulting in a highly dense and uniform product. CIP is particularly useful for machining and metal forming tools, as well as for large parts that don't require high precision.
Hot & Cold Isostatic Pressing: Applications, Process, and Specifications
Hot Isostatic Pressing (HIP) is a manufacturing process that involves the simultaneous application of high temperature and pressure to metals and other materials. The purpose of HIP is to reduce the porosity of metals and increase the density of ceramic materials. This process improves the mechanical properties and workability of the materials.
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