Isostatic Press
Automatic Lab Cold Isostatic Press CIP Machine Cold Isostatic Pressing
Item Number : PCIA
Price varies based on specs and customizations
- Working pressure
- 0-100 T
- Piston diameter
- φ110-φ200 mm
- Cylinder stroke
- 50 mm
- Isostatic pressure
- 0-500 MPa
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Applications
Automatic Cold Isostatic Press (CIP) is widely used in material researching labs, pharmacy, catalytic reaction, ceramics, electronic industries, it is one high efficient equipment for the sample preparing, due to its small footprint, it easy to carry and move, can work inside the vacuum glove box for processing under vacuum environment.
By applying equal pressure to each surface of the sample, the Automatic Cold Isostatic Press increases the density of the sample by applying a high pressure environment, and obtains a sample of the desired shape.
The automatic cold isostatic press has more advanced features and capabilities compared to the electric cold isostatic press. It can be programmed to meet the specific requirements of a given test, providing greater flexibility and control.
Feature
- Small footprint, light weight, easy to carry and move, nice fitting vacuum glove box
- High precision digital pressure gauge
- Pressure can be programmed, hydraulic will restart working when pressure drops to set value
- Isostatic press creates a higher and even pressure around the samples,increase sample density
- The split structure can provide even more than 100T pressure
- The program automatically converts the pressure on the sample
- Intelligent and automatic, program pressurization/slow pressurization-automatic pressure maintenance-automatic pressure, compensation-timing pressure relief
- The rocker arm structure on the upper plate makes the operation more convenient
- Can be customized according to your needs
Detail & Parts
- Automatic: Fully automatic desktop tablet press, programmable pressurization, easy operation and other advantages, suitable for high-end laboratories.
- Efficiency: Simplify the loading/ejection process. Shorten operating time and improve work efficiency
- Display: LCD screen display, the operation is more intuitive and the display is clearer. Convenient for users to operate.
- Set: In operation interface, press the SET button to enter the interfac, and then press the SET button to move the cursor; when thecursor is moved to Die Diameter , you can press theSET button again to return to the operation interface.
- +: In operation interface, press the + button to increase the value;
- -: In operation interface, press the - button todecrease the value;
- Stop: When the equipment is running,press the STOP buttonto stop motor running and open the pressure relief valve to release the pressure.
- Release: The equipment starts running when theRELEASE button is pressed down; when the pressure exceeds the specified value or the limit switch is pressed, the equipment stops automatically and releases pressure . The operation also can be stopped manually.
- Sample: The equipment starts running when the SAMPLE button is pressed down; when the pressure exceeds the specified value, the pressurizing stops and maintains the pressure ; when the pressure is lower than the lower limit , the equipment compensates automatically ; when the timing ends, the equipment releases pressure automatically.
Principle
Advantages
- The upper plate adopts electroplated countersunk head hexagonal screws, beautiful and space-saving
- Chrome-plated cylinder, smooth surface, no rust, good sealing rubber ring, no oil leakage
- One-piece main board structure, oil pool, main board, oil cylinder in a body, no seal connection
- Extended pulling spring, good rebound effect, not easy to deformation, can achieve the cylinder 30mm return without deformation
- All aluminum alloy hand wheel, beautiful, practical, not easy to break
- Small size, light weight, no oil leakage, can be used in the glove box
- Mold using Japanese high-speed steel, good material, high hardness, no deformation, long service life
- Digital display pressure gauge, more accurate pressure control, pressure display accuracy of 0.01MPa
- Oil pool outside the host, easy to replace the oil, and the oil circuit increased the hydraulic oil filtration device
- Special plunger, using special custom sealing structure, excellent sealing effect
- Pressurizing device, placed in the lowermost corner of the mainframe, the angle is reasonable, pressurizing force does not tilt back
Technical specifications
| Instrument model | PCIA-20T | PCIA-40T | PCIA-60T | PCIA-100T |
|---|---|---|---|---|
| Piston diameter | 110mm (d) in chrome plated oil cylinder | 130mm (d) in chrome plated oil cylinder | 150mm (d) in chrome plated oil cylinder | 200mm (d) in chrome plated oil cylinder |
| Pressurization process | Program pressurization - Program holding -Timed pressure relief | Program pressurization - Program holding -Timed pressure relief | Program pressurization - Program holding -Timed pressure relief | Program pressurization - Program holding -Timed pressure relief |
| Pressure conversion | The program automatically converts the pressure borne by the sample | The program automatically converts the pressure borne by the sample | The program automatically converts the pressure borne by the sample | The program automatically converts the pressure borne by the sample |
| Display | 4.3 inch LCD screen | 4.3 inch LCD screen | 4.3 inch LCD screen | 7 inch LCD screen |
| Equipment protection | Steel plate protection with organicglass door | Steel plate protection with organic glass door | Steel plate protection with organic glass door | Steel plate protection with organic glass door |
| lsostatic pressure | 300-500MPA | 300-500MPA | 300-500MPA | 300-500MPA |
| lsostatic pressure chamber | Φ30×150mm(M×N) | Φ40×150mm(M×N) | Φ50×150mm/30×150mm | Φ60×150(M×N) |
| Cylinder stroke (T) | 50mm | 50mm | 50mm | 50mm |
| Sample making characteristics | Upperpanel rocker arm structure formore convenient operation | Upperpanel rocker arm structure formore convenient operation | Upperpanel rocker arm structure formore convenient operation | Upperpanel rocker arm structure formore convenient operation |
| External dimensions | 240×390×560(L×W×H) | 280×460×660(L×W×H) | / | 330×580×720(L×W×H) |
| Equipment power supply | 550W(220V/110 can be customized) | 550W(220V/110 can be customized) | 550W(220V/110 can be customized) | 550W(220V/110 can be customized) |
| Equipmentweight | 120KG | 180KG | 240KG | 290KG |
Operating steps
How to replace accessories and precautions
The operation of Electric Split Lab Isostatic Press is as follows:
Step 1: Put the assembled die into the isostatic chamber.
Step 2: Press three aprons of the upper pressure bar into the cavity.
Step 3: Tighten the deflation screw at the center of the upper pressure bar.
Step 4: Rock up the cantilever and tighten the lead screw.
Step 5: Press the "Set" key to enter the Settings menu.
Step 6: Press the "+" key to increase the setting value.
Step 7: Press the "-" key to reduce the setting value.
Step 8: Press the "Settings" button to return to the operation interface.
Step 9: Press the "Sampling" button and the equipment starts to refuel automatically.
Step 10: The system is pressed to the set pressure, and the system keeps the pressure automatically according to the set time.
Step 11: After holding pressure, the system auto-matically relieves pressure. Loosen the upper rocker arm.
Step 12: Loosen the deflation screw in the center of the upper pressure bar.
Step 13: Remove the upper pressure bar with two tool screws.
Step 14: Take out the pressed sample.
Full range of lab press types
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Full range of types of laboratory press molds
We have a full range of molds for you to choose from, and the molds fit the body perfectly.
If you need molds with special shapes, we can also customize them for you.
Warnings
Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.
Designed for You
KinTek provide deep custom made service and equipment to worldwide customers, our specialized teamwork and rich experienced engineers are capable to undertake the custom tailoring hardware and software equipment requirements, and help our customer to build up the exclusive and personalized equipment and solution!
Would you please drop your ideas to us, our engineers are ready for you now!
FAQ
What Is A Lab Press?
What Is Isostatic Pressing?
What Are The Benefits Of Isostatic Pressing?
What Is Cold Isostatic Pressing (CIP)?
Cold Isostatic Pressing (CIP) is a process used to compact and mold powders and other materials into a desired shape by applying hydrostatic pressure at room temperature. The process is performed using a flexible mold, typically made of rubber or plastic, that is filled with a liquid pressure medium such as water, oil, or a specialized fluid.
What Is The Purpose Of A Hydraulic Press In Lab?
What Are The Types Of Isostatic Pressing?
There are two main types of isostatic pressing:
- Hot Isostatic Pressing (HIP): This type of isostatic pressing uses high temperature and high pressure to consolidate and strengthen the material. The material is heated in a sealed container and then subjected to equal pressure from all directions.
- Cold Isostatic Pressing (CIP): In this type of isostatic pressing, the material is compacted at room temperature using hydraulic pressure. This method is commonly used to form ceramic and metal powders into complex shapes and structures.
What Are Different Type Of Lab Presses?
What Type Of Isostatic Pressing Equipment Do You Have?
What Are The Advantages Of Cold Isostatic Pressing?
- High green strength: Machining of the compacted material in its green state becomes more feasible.
- Materials that are hard to press: Isostatic pressing can be performed on powders without the need for water, lubricants, or binders, making it applicable to a wider range of materials.
- Predictable shrinkage during sintering is achieved due to the high compaction and uniform density.
- Time and cost savings in post-processing are possible due to the ability to create large, complex, and near-net shapes.
- Large aspect ratio parts with uniform density can be produced, resulting in improved quality.
- Green strength enables efficient in-process handling and treatment, reducing production costs.
What Is A Cold Isostatic Press?
A cold isostatic press (CIP) is a machine used to compact and mold powders and other materials into a desired shape.
The process works by filling a flexible mold, usually made of rubber or plastic, with a liquid pressure medium like water, oil, or a specialized fluid. This mold is then placed in a closed container, and equal pressure is applied to each surface to achieve a high-pressure environment.
The pressure results in an increase in the product's density and allows it to take on the desired shape.
Cold isostatic pressing is performed at room temperature, in contrast to hot isostatic pressing which is carried out at higher temperatures.
What Are The Wet Bag Process And The Dry Bag Process?
The CIP molding process is divided into two methods: the wet bag process and the dry bag process.
Wet bag process:
In this method, the powder material is placed in a flexible mold bag and placed in a pressure vessel filled with high-pressure liquid. This process is ideal for producing multi-shaped products and is suitable for small to large quantities, including large-sized parts.
Dry bag process:
In the dry bag process, a flexible membrane is integrated into the pressure vessel and is used throughout the pressing process. This membrane separates the pressure fluid from the mold, creating a "dry bag." This method is more hygienic as the flexible mold does not get contaminated with wet powder and requires less cleaning of the vessel. It also features fast cycles, making it ideal for mass producing powder products in an automated process.
Application Field Of Cold Isostatic Press?
Cold Isostatic Pressing is widely used for various applications, including the consolidation of ceramic powders, compression of graphite, refractory materials, and electrical insulators, as well as the production of fine ceramics for dental and medical applications.
This technology is also making inroads into new fields such as pressing sputtering targets, coating valve parts in engines to reduce wear on cylinder heads, telecommunications, electronics, aerospace, and automotive industries.
What Are The Wearing Parts Of Cold Isostatic Pressing Equipment?
The wearing parts of cold isostatic equipment are mainly various seals, such as various types of seal rings, valve cores and valve seats.
Do You Provide Matching Cold Isostatic Press Molds?
We offer a variety of standard mold shapes for customers to experiment or validate their process. Custom mold design services are also available upon request.
How Long Is Your Delivery Time? If I Want To Customize The Instrument, How Long Does It Take?
4.8
out of
5
This automatic cold isostatic press is a real workhorse! It's incredibly efficient and easy to use, helping us significantly improve our productivity.
4.9
out of
5
The press's compact size and portability make it perfect for our limited lab space. It's a great investment that has enhanced our research capabilities.
4.7
out of
5
The pressure gauge's precision and accuracy are top-notch, enabling us to achieve consistent and reliable results. This press has become an indispensable tool in our lab.
4.8
out of
5
The customizable features, including programmable pressurization and automatic pressure maintenance, have made our sample preparation process much more efficient and streamlined.
4.9
out of
5
The split structure allows for exceptional pressurization, ensuring uniform pressure distribution and optimal sample density. This press has exceeded our expectations.
4.7
out of
5
The intelligent and automatic features, such as automatic pressure compensation and timing pressure relief, have simplified our workflow and saved us valuable time.
4.8
out of
5
The LCD screen display enhances user-friendliness, providing clear and intuitive instructions. Operating this press has been a breeze for our lab technicians.
4.9
out of
5
The sample preparation and mold release processes are remarkably efficient, minimizing downtime and maximizing our productivity. This press has been a game-changer for our lab.
4.7
out of
5
The press's durability is exceptional. Despite rigorous use, it continues to perform flawlessly, delivering consistent results. We highly recommend this product.
4.8
out of
5
The technological advancements incorporated into this press are truly impressive. It has revolutionized our sample preparation, enabling us to achieve higher precision and accuracy in our research.
4.9
out of
5
The versatility of this press is remarkable. Its wide range of applications, from material research to pharmaceutical studies, makes it an invaluable asset to our lab.
4.7
out of
5
The value for money is simply unbeatable. This press offers exceptional performance and features at a competitive price point. We couldn't be happier with our purchase.
4.8
out of
5
The fast delivery and seamless installation process were the icing on the cake. We were up and running with this press in no time, minimizing disruption to our research.
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Additive Manufacturing for Isostatic Pressing: Bridging New Technology with Traditional Manufacturing
The goal of most powder-based manufacturing processes, such as powder metallurgy (PM), is to produce dense parts with less than 1% porosity without melting the starting material. The loose powder used in these processes typically has a low stacking density, with a theoretical maximum density of only 64% for randomly stacked perfectly spherical particles. However, by using proper powder particle size distributions or deformable powders, packing densities of over 90% can be achieved.
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Cold Isostatic Pressing (CIP): A Proven Process for High-Performance Parts Manufacturing
Cold isostatic pressing (CIP) is a proven process that stands out when it comes to high-performance part manufacturing. The technology offers a range of advantages, from achieving superior densities in ceramics to compressing materials as diverse as metals and graphite.
Understanding Cold Isostatic Pressing and Its Applications
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Understanding Cold Isostatic Pressing and its Types
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