Isostatic Press
Warm Isostatic Press (WIP) Workstation 300Mpa
Item Number : PCIW
Price varies based on specs and customizations
- Cylinder inner diameter
- Ø150-Ø1000 mm
- Cylinder inner height
- 300-3000 mm
- Maximum pressure
- 300 MPa
- Maximum temperature
- (heat transfer oil)≤ 250℃
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Warm isostatic pressing (WIP) is a variant of cold isostatic pressing (CIP) that includes a heating element. It employs warm water or a similar medium to apply uniform pressure to powdered products from all directions.
Warm isostatic pressing (WIP) is a cutting-edge technology that enables isostatic pressing at a temperature that does not exceed the boiling point of the liquid medium. This process typically involves utilizing flexible materials as a jacket mold and hydraulic pressure as a pressure medium to shape and press the powder material.
The Warm isostatic pressing process typically involves heating the liquid medium first and then continuously injecting the heated liquid medium into a sealed pressing cylinder through a booster source. To ensure the accuracy of temperature control, the pressing cylinder is equipped with a heating element.
Applications
Warm isostatic pressing is commonly used for powders, binders, and other materials that have special temperature requirements or cannot be molded at room temperature. This technology has revolutionized the manufacturing industry and has enabled the production of complex parts and components with precision and efficiency.
Detail & Parts
- Thick wall high pressure cylinder
- Pressure boost module
- Movable operation plateform
Warm Isostatic Press structure types
Warm isostatic presses can be categorized into three types of structures: bolt structure, moment tooth structure, and wire winding structure.
- Bolt structure is suitable for small and medium-sized isostatic pressing equipment. It features high temperature control accuracy, good uniformity in the hot zone, and a compact structure. It generates no noise and doesn't cause oil or water pollution on the site.
- Moment tooth structure is suitable for medium and large isostatic pressing equipment. It shares the same characteristics as the bolt structure: high temperature control accuracy, good uniformity in the hot zone, and a compact structure. It also generates no noise and doesn't cause oil or water pollution on the site.
- Steel wire winding structure is suitable for large-scale warm isostatic pressing equipment. This structure is typically utilized in warm isostatic pressing equipment with a cylinder diameter greater than 400mm and a working pressure exceeding 250MPa. It features high temperature control accuracy, good uniformity in the hot zone, and a compact structure. It generates low noise and doesn't cause oil or water pollution on the site.
Advantages
- Temperature controlling accuracy of ±1℃
- We have the capability to provide customized design and manufacturing for WIP (water isostatic press) with a pressure capacity of up to 450 MPa.
- The pressing cylinder is equipped with a heating device to ensure precise temperature control of the liquid medium.
- High temperature control accuracy
- The warm isostatic press uses a program-controlled, multi-stage automatic boosting and depressurization process, which can be customized with manual or automatic flow control to meet various pressing process requirements.
- The ultra-high pressure treatment process is relatively simple, thanks to the fast and uniform pressure transmission speed, and the absence of a pressure gradient.
- The design of the warm isostatic press adheres to international standards to reduce production and maintenance costs.
- The valve group design is highly integrated, which reduces the number of high-pressure pipelines, improves equipment safety, and minimizes fault maintenance and repair time.
Safety guarantee
- The warm isostatic press features a prestressed steel wire winding structure in both the pressing cylinder and the pressure-bearing frame, eliminating the risk of explosion and ensuring a safer and more reliable operation with a service life of over 200,000 cycles.
- The warm isostatic press also incorporates a long-life and low-maintenance sealing structure design, which enhances equipment reliability.
- To ensure the safety of personnel and equipment, the warm isostatic press is equipped with automatic and manual safety protection functions. It also boasts multiple mechanical and electrical safety protection and warning designs, meeting the requirements of safe production.
Technical specifications
| Model | Cylinder inner diameter (mm) | Cylinder inner height (mm) | Maximum pressure (MPa) | Maximum temperature |
| PCIW150 | Ø150 | 300~500 | 300 |
(Deionized water) ≤ 90℃ (heat transfer oil)≤ 250℃ |
| PCIW200 | Ø200 | 500-1000 | ||
| PCIW250 | Ø250 | |||
| PCIW300 | Ø300 | |||
| PCIW350 | Ø350 | 500-1500 | ||
| PCIW400 | Ø400 | 500~2000 | ||
| PCIW450 | Ø450 | |||
| PCIW500 | Ø500 | 1000~3000 | ||
| PCIW630 | Ø630 | |||
| PCIW710 | Ø710 | |||
| PCIW800 | Ø800 | |||
| PCIW910 | Ø910 | |||
| PCIW1000 | Ø1000 |
Warnings
Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.
Designed for You
KinTek provide deep custom made service and equipment to worldwide customers, our specialized teamwork and rich experienced engineers are capable to undertake the custom tailoring hardware and software equipment requirements, and help our customer to build up the exclusive and personalized equipment and solution!
Would you please drop your ideas to us, our engineers are ready for you now!
FAQ
What Is Cold Isostatic Pressing (CIP)?
Cold Isostatic Pressing (CIP) is a process used to compact and mold powders and other materials into a desired shape by applying hydrostatic pressure at room temperature. The process is performed using a flexible mold, typically made of rubber or plastic, that is filled with a liquid pressure medium such as water, oil, or a specialized fluid.
What Is Isostatic Pressing?
What Are The Benefits Of Isostatic Pressing?
What Are The Types Of Isostatic Pressing?
There are two main types of isostatic pressing:
- Hot Isostatic Pressing (HIP): This type of isostatic pressing uses high temperature and high pressure to consolidate and strengthen the material. The material is heated in a sealed container and then subjected to equal pressure from all directions.
- Cold Isostatic Pressing (CIP): In this type of isostatic pressing, the material is compacted at room temperature using hydraulic pressure. This method is commonly used to form ceramic and metal powders into complex shapes and structures.
What Are The Advantages Of Cold Isostatic Pressing?
- High green strength: Machining of the compacted material in its green state becomes more feasible.
- Materials that are hard to press: Isostatic pressing can be performed on powders without the need for water, lubricants, or binders, making it applicable to a wider range of materials.
- Predictable shrinkage during sintering is achieved due to the high compaction and uniform density.
- Time and cost savings in post-processing are possible due to the ability to create large, complex, and near-net shapes.
- Large aspect ratio parts with uniform density can be produced, resulting in improved quality.
- Green strength enables efficient in-process handling and treatment, reducing production costs.
What Is A Cold Isostatic Press?
A cold isostatic press (CIP) is a machine used to compact and mold powders and other materials into a desired shape.
The process works by filling a flexible mold, usually made of rubber or plastic, with a liquid pressure medium like water, oil, or a specialized fluid. This mold is then placed in a closed container, and equal pressure is applied to each surface to achieve a high-pressure environment.
The pressure results in an increase in the product's density and allows it to take on the desired shape.
Cold isostatic pressing is performed at room temperature, in contrast to hot isostatic pressing which is carried out at higher temperatures.
What Type Of Isostatic Pressing Equipment Do You Have?
Application Field Of Cold Isostatic Press?
Cold Isostatic Pressing is widely used for various applications, including the consolidation of ceramic powders, compression of graphite, refractory materials, and electrical insulators, as well as the production of fine ceramics for dental and medical applications.
This technology is also making inroads into new fields such as pressing sputtering targets, coating valve parts in engines to reduce wear on cylinder heads, telecommunications, electronics, aerospace, and automotive industries.
What Are The Wet Bag Process And The Dry Bag Process?
The CIP molding process is divided into two methods: the wet bag process and the dry bag process.
Wet bag process:
In this method, the powder material is placed in a flexible mold bag and placed in a pressure vessel filled with high-pressure liquid. This process is ideal for producing multi-shaped products and is suitable for small to large quantities, including large-sized parts.
Dry bag process:
In the dry bag process, a flexible membrane is integrated into the pressure vessel and is used throughout the pressing process. This membrane separates the pressure fluid from the mold, creating a "dry bag." This method is more hygienic as the flexible mold does not get contaminated with wet powder and requires less cleaning of the vessel. It also features fast cycles, making it ideal for mass producing powder products in an automated process.
What Is Warm Isostatic Pressing (WIP)?
Warm isostatic pressing (WIP) is a variant of cold isostatic pressing (CIP) that includes a heating element. It employs warm water or a similar medium to apply uniform pressure to powdered products from all directions.
Since the powder shaping occurs at a specified temperature, WIP is utilized when it is essential to minimize forming inconsistencies caused by changes in seasons.
What Are The Wearing Parts Of Cold Isostatic Pressing Equipment?
The wearing parts of cold isostatic equipment are mainly various seals, such as various types of seal rings, valve cores and valve seats.
What Types Of Structures Does Warm Isostatic Pressing (WIP) Have?
Warm isostatic presses can be categorized into three types of structures: bolt structure, moment tooth structure, and wire winding structure.
- Bolt structure is suitable for small and medium-sized isostatic pressing equipment. It features high temperature control accuracy, good uniformity in the hot zone, and a compact structure. It generates no noise and doesn't cause oil or water pollution on the site.
- Moment tooth structure is suitable for medium and large isostatic pressing equipment. It shares the same characteristics as the bolt structure: high temperature control accuracy, good uniformity in the hot zone, and a compact structure. It also generates no noise and doesn't cause oil or water pollution on the site.
- Steel wire winding structure is suitable for large-scale warm isostatic pressing equipment. This structure is typically utilized in warm isostatic pressing equipment with a cylinder diameter greater than 400mm and a working pressure exceeding 250MPa. It features high temperature control accuracy, good uniformity in the hot zone, and a compact structure. It generates low noise and doesn't cause oil or water pollution on the site.
Do You Provide Matching Cold Isostatic Press Molds?
We offer a variety of standard mold shapes for customers to experiment or validate their process. Custom mold design services are also available upon request.
How Long Is Your Delivery Time? If I Want To Customize The Instrument, How Long Does It Take?
4.8
out of
5
Kintek's Warm Isostatic Press exceeded my expectations. The 300Mpa Workstation is a game-changer for our laboratory's research.
4.9
out of
5
The WIP 300Mpa Workstation is a testament to Kintek's commitment to quality and innovation. It has revolutionized our materials testing process.
4.7
out of
5
Our lab recently purchased the WIP 300Mpa Workstation, and it's been a worthwhile investment. The machine is user-friendly and provides accurate results.
4.6
out of
5
The WIP 300Mpa Workstation has significantly improved our workflow. The machine is reliable and has helped us meet our research deadlines.
4.8
out of
5
Kintek's WIP 300Mpa Workstation is a valuable asset to our lab. It's easy to operate and has helped us achieve consistent results in our experiments.
4.9
out of
5
The WIP 300Mpa Workstation is a well-built machine that delivers precise results. Kintek's customer service is also top-notch.
4.7
out of
5
Kintek's WIP 300Mpa Workstation is an excellent choice for labs that demand accuracy and efficiency. It's a valuable addition to our research equipment.
4.6
out of
5
The WIP 300Mpa Workstation has helped us streamline our research process. It's a reliable machine that produces high-quality results.
4.8
out of
5
Kintek's WIP 300Mpa Workstation is a great investment for any lab. It's easy to use and provides consistent results.
4.9
out of
5
The WIP 300Mpa Workstation is a powerful tool that has helped us achieve breakthroughs in our research. It's a must-have for any lab.
4.7
out of
5
Kintek's WIP 300Mpa Workstation is user-friendly and delivers accurate results. It's a valuable addition to our laboratory.
4.6
out of
5
The WIP 300Mpa Workstation has exceeded our expectations. It's a reliable machine that has helped us improve our research efficiency.
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