Products Bio-Chem Equipment High Pressure Reactor Customizable High Pressure Reactors for Advanced Scientific and Industrial Applications
Customizable High Pressure Reactors for Advanced Scientific and Industrial Applications

High Pressure Reactor

Customizable High Pressure Reactors for Advanced Scientific and Industrial Applications

Item Number : KR-2H

Price varies based on specs and customizations


Reactor material
304/316L Stainless Steel
Liner material
PTFE/PPL
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Introduction

This laboratory-scale high-pressure reactor is a high-performance autoclave engineered for precision and safety in demanding research and development environments. Constructed from high-quality stainless steel, it is designed to facilitate chemical reactions and material processing under significant temperature and pressure. 

Applications

Our reactors are engineered for versatility and are widely used across a spectrum of professional fields, including:

  • Materials Science: Synthesis of novel materials, nanomaterials, and composites.
  • Chemical Synthesis: Catalytic reactions, hydrogenation, polymerization, and organic synthesis.
  • Energy Development: Research into biofuels, hydrogen storage, and supercritical fluid extraction.
  • Pharmaceuticals & Bioengineering: Drug development, biomass conversion, and sterilization processes.
  • Petrochemicals: Studying reaction kinetics and catalyst performance.

Detail & Parts

Laboratory high-temperature and high-pressure reactor stainless steel details

Laboratory high-temperature and high-pressure reactor stainless steel details

Technical Specifications

Laboratory high-temperature and high-pressure reactor stainless steel details

Parameter 25 mL 50 mL 100 mL 250 mL 500 mL 1000 mL 2000 mL
Volume (mL) 25 50 100 250 500 1000 2000
Body Material 304 304 304 304 304 304 304
Body Diameter (mm) 100 100 120 120 140 160 200
Body Height (mm) 70 70 100 130 165 245 280
Inner Diameter (mm) 30 40 44 58 70 80 105
Inner Depth (mm) 60 60 90 115 150 230 260
Wall Thickness (mm) 14 14 12 15 14 16 16.5
Clamping Method Bolt Bolt Bolt Bolt Bolt Bolt Bolt
Design Pressure (MPa) 25 25 25 25 25 25 25
Working Pressure (MPa) 21.5 21.5 21.5 21.5 21.5 21.5 21.5
Design Temp. (°C) 350 350 350 350 350 350 350
Working Temp. (°C) 300 300 300 300 300 300 300
Sealing Method Static Seal Static Seal Static Seal Static Seal Static Seal Static Seal Static Seal
Pressure Gauge Optional Optional Optional Optional Optional Optional Optional
Safety Device Optional Optional Optional Optional Optional Optional Optional
Net Weight (kg) 3.5 5.5 7.5 10 15 24 46
Product Dimensions (mm) 290x280x300 310x300x320 330x260x350 330x260x400 350x260x470 370x260x540 450x450x520

Key Advantages and Customer Value

Choosing this high-pressure reactor provides your laboratory with a powerful, reliable, and adaptable solution.

  • Superior Durability: Built with robust 304 stainless steel, offering excellent corrosion resistance and mechanical strength for a long service life.
  • High-Performance Capability: Engineered to consistently operate at high pressures (up to 21.5 MPa) and temperatures (up to 300°C), enabling experiments in extreme conditions.
  • Reliable Sealing: Utilizes a proven static sealing method to guarantee a leak-free environment, protecting the integrity of your experiment and ensuring operator safety.
  • Full Customization: We understand that no two experiments are the same. We offer full customization based on your specific requirements for volume, pressure, temperature, and material compatibility, from single prototypes to batch production.
  • Operational Flexibility: The multi-port design allows for simultaneous monitoring, dosing, and sampling, streamlining complex experimental workflows.

By integrating our reactors into your workflow, you gain the confidence to explore challenging chemical frontiers, generate accurate and repeatable data, and accelerate your research and development cycles.

We are dedicated to being your partner in innovation. To create a reactor system perfectly aligned with your research objectives, we invite you to discuss your specific experimental needs with our technical team. Contact us today to start configuring your custom solution.

Warnings

Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.

Designed for You

KinTek provide deep custom made service and equipment to worldwide customers, our specialized teamwork and rich experienced engineers are capable to undertake the custom tailoring hardware and software equipment requirements, and help our customer to build up the exclusive and personalized equipment and solution!

Would you please drop your ideas to us, our engineers are ready for you now!

FAQ

What Is A High Pressure Reactor?

A high-pressure reactor is an equipment designed to perform chemical reactions or other processes under elevated pressure and temperature conditions. It is used in various industries, such as chemical, petrochemical, pharmaceutical, and materials science, to carry out processes requiring high pressure or temperatures. It includes a pressure vessel, closure, temperature, and pressure control, stirring or mixing mechanism, and ports or connections. High-pressure reactors are useful in studying reaction kinetics, performing catalytic reactions, synthesizing new materials, and developing novel chemical processes. They come in various sizes and designs, with temperature control and agitation options, making them suitable for a wide range of reactions.

What Is An Autoclave Sterilizer?

An autoclave sterilizer is a device used for sterilizing equipment, instruments, and materials using high-pressure steam. It is commonly used in healthcare facilities, laboratories, and industries where sterilization is critical to prevent the spread of infectious diseases and ensure product safety.

What Causes An Increase In Pressure Within A High-pressure Reactor?

Increasing pressure inside a pressure reactor can be achieved through various means. One common method is by heating a sealed pressure vessel, where temperature and pressure increase proportionately, impacting reaction kinetics. Alternatively, the reaction occurring inside the vessel can induce pressure, and agitation can accelerate this process.

In situations where heating is unsuitable or insufficient pressure is generated, manual pressurization is possible with a compressed gas source, such as a compressor or a pre-compressed canister of inert gas.

Pressure reactors utilize pressure relief valves to safely regulate and maintain pressure, emphasizing their reliable and safe operation.

How Does An Autoclave Sterilizer Work?

Autoclave sterilizers work by subjecting the items to be sterilized to high-pressure steam at temperatures above 121 degrees Celsius (250 degrees Fahrenheit). The high pressure and temperature effectively kill microorganisms, including bacteria, viruses, and spores, by disrupting their cellular structures and denaturing proteins. The steam penetrates the items and reaches all surfaces, ensuring thorough sterilization. After the sterilization cycle, the autoclave gradually releases the pressure and cools down, allowing the items to be safely removed.

How Does A Pressure Reactor Work?

A pressure reactor is a laboratory device used to conduct chemical reactions at high pressure. It works by controlling the pressure within the reactor vessel, allowing researchers to increase the pressure to desired levels and monitor the reaction as it occurs. The high-pressure environment can alter the reaction rate and outcome, making pressure reactors an essential tool for understanding the underlying mechanisms of chemical reactions. Pressure reactors are designed with safety in mind, featuring high-quality pressure-resistant materials, automatic pressure control systems, and leak-detection systems. They come in various sizes and designs, making them suitable for a wide range of reactions.

What Are The Advantages Of Using Autoclave Sterilizers?

What are the advantages of using autoclave sterilizers? A: Autoclave sterilizers offer several advantages over other sterilization methods. Firstly, they provide highly effective and reliable sterilization, eliminating a wide range of microorganisms. Secondly, autoclaves are versatile and can sterilize various items, including medical instruments, glassware, textiles, and laboratory equipment. Thirdly, autoclave sterilization is a simple and cost-effective process, requiring minimal operator intervention once the cycle is started. Additionally, autoclaves are environmentally friendly, as steam sterilization does not require the use of harsh chemicals. Lastly, autoclaves provide documentation and traceability through built-in monitoring and recording systems, ensuring compliance with regulatory standards.

What Safety Precautions Should Be Taken When Using Autoclave Sterilizers?

When using autoclave sterilizers, several safety precautions should be followed. Firstly, proper training should be provided to personnel operating the autoclave to ensure they understand the equipment's operation, safety features, and emergency procedures. Secondly, appropriate personal protective equipment (PPE), such as gloves, lab coats, and safety glasses, should be worn to protect against steam burns and potential chemical hazards. Thirdly, it is important to follow the manufacturer's guidelines for loading the autoclave to avoid overloading and ensure proper steam circulation. Additionally, regular maintenance and inspections should be conducted to ensure the autoclave is functioning correctly and safely.

Can All Materials And Items Be Sterilized Using Autoclave Sterilizers?

While autoclave sterilizers can effectively sterilize a wide range of materials and items, not all materials are suitable for autoclave sterilization. Heat-sensitive materials, such as plastics that can melt or deform under high temperatures, may not be compatible with autoclave sterilization. Additionally, substances that are volatile, corrosive, or flammable should not be subjected to autoclave sterilization. Care should also be taken with items that have intricate or delicate components, as the high-pressure steam can cause damage. It is important to consult the manufacturer's instructions and guidelines to determine the compatibility of specific materials and items with autoclave sterilization.

Are There Different Types Of Autoclave Sterilizers Available?

Yes, there are different types of autoclave sterilizers available to suit various needs and applications. The most common types include gravity displacement autoclaves, where steam displaces the air by gravity, and pre-vacuum autoclaves, which use vacuum cycles to remove air before steam is introduced. Additionally, there are steam-flush pressure-pulse autoclaves that alternate between steam and vacuum pulses for enhanced air removal. The choice of autoclave type depends on factors such as the types of items being sterilized, the required sterilization cycle times, and the desired level of air removal. It is important to select the appropriate type of autoclave based on the specific sterilization requirements to achieve optimal results.
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4.8

out of

5

The hydrothermal synthesis reactor arrived promptly, well-packaged to prevent damage during shipping.

Annie Kersten

4.9

out of

5

For the price, this reactor offers incredible value. It's sturdy and well-made, and it performs as advertised.

Broderick Riquelme

4.7

out of

5

The reactor's construction is top-notch, with high-quality materials and meticulous attention to detail.

Kailey Schamberger

4.8

out of

5

This reactor has proven to be extremely durable, withstanding the rigors of our lab environment with ease.

Zoe Bashirian

4.9

out of

5

The reactor incorporates cutting-edge technology, making our research more efficient and accurate.

Alberto Klocko

4.7

out of

5

The reactor's safety features give us peace of mind, knowing that we can conduct experiments with confidence.

Aurora Trantow

4.8

out of

5

The reactor's compact design saves valuable bench space in our crowded lab.

Oliver Brekke

4.9

out of

5

The reactor's ease of use has significantly streamlined our workflow.

Charlotte Wehner

4.7

out of

5

The reactor's versatility has allowed us to conduct a wide range of experiments with great success.

Henryk Cruickshank

4.8

out of

5

The reactor's reliability has ensured consistent and reproducible results in our research.

Elliot Mosciski

4.9

out of

5

The reactor's exceptional performance has exceeded our expectations.

Mikayla Ernser

4.7

out of

5

The reactor's user-friendly design makes it accessible to researchers of all experience levels.

Aiden Kub

4.8

out of

5

The reactor's comprehensive documentation provides clear instructions and troubleshooting tips.

Victoria Ernser

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Customizable High Pressure Reactors for Advanced Scientific and Industrial Applications

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High Pressure Reactor

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