sterilization equipment

Laboratory Sterilizer Lab Autoclave Herbal Powder Sterilization Machine for Plant

Item Number : KT-Q01

Price varies based on specs and customizations

Theory: Autoclave
Electric Tension: 380V
LCD Display: With LCD Display

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Introduction

The herbal powder sterilization autoclave machine for Chinese medicine uses saturated steam as the sterilization medium. The physical characteristics of saturated steam releasing a large amount of latent heat when condensing, utilizes the penetrability of steam, and achieves the purpose of sterilization after a period of heat preservation. Equipped with a drying system, the powder has no agglomeration after drying, and the drying effect is good.

Detail & Parts

Details of Chinese medicine powder sterilizer

Performance and Features

High temperature steam traditional Chinese medicine powder sterilizer

It is mainly suitable for the sterilization and drying of powdery, blocky and granular Chinese medicinal materials and food.
Thoroughly sterilized.
Keep dry after sterilization, no need for secondary crushing.
No harmful residues, in line with national standards.

Low temperature steam traditional Chinese medicine powder sterilizer

Atmospheric pressure container, no need to apply for inspection, saving costs and reducing troubles.
Technology, excellent workmanship.
Simple structure and powerful function.
It is suitable for enterprises with single or few varieties of decoction pieces.

Steam ozone compound traditional Chinese medicine powder sterilizer

Sterilization temperature range: room temperature to 134 degrees, complete sterilization.
The active ingredients do not change, especially for some special Chinese medicines such as safflower, which are sterilized at more than 65 degrees, and are prone to lose a large amount of active ingredients.
The color remains the original color before and after sterilization.
Keep dry after sterilization, no need for secondary pulverization.
Keep the original taste, close to nature.
No harmful residues

Technical Specifications

High temperature steam traditional Chinese medicine powder sterilizer

Specifications	Dimensions	Chamber size	steam consumption	Number of sterilization trays	electricity	Equipment net weight
KT-G0.25JS(F)	110013501900	800600600	18KG	18	2+(24)	900KG
KT-G0.36JS(F)	130013501900	1000600600	25KG	18	2+(24)	1000KG
KT-G0.6JS(F)	155014001900	1250610910	30KG	26	3+(36)	1400KG
KT-G0.8JS(F)	175014001900	1450610910	40KG	26	3+(36)	1600KG
KT-G1.0JS	155015501900	12506801180	45KG	36	3KW	1700KG
KT-G1.2JS	175015001900	14506801180	50KG	36	4KW	1800KG
KT-G1.5JS	215015001900	18506801180	60KG	72	4KW	2000KG
KT-G2.0JS	195015001900	16009001400	65KG	88	4.5KW	2500KG
KT-G2.5JS	235015001900	20009001400	75KG	88	6KW	3000KG
KT-G3.0JS	275015001900	24009001400	90KG	88	8KW	3500KG

Low temperature steam traditional Chinese medicine powder sterilizer

Specifications	Dimensions	Chamber size	steam consumption	Number of sterilization trays	electricity	Equipment net weight
KT-G0.25JS(F)	110013501900	800600600	25KG	12	1.2+(24)	700KG
KT-G0.36JS(F)	130013501900	1000600600	35KG	12	1.2+(24)	800KG
KT-G0.6JS(F)	155014001900	1250610910	40KG	36	2.0+(36)	1200KG
KT-G0.8JS(F)	175014001900	1450610910	50KG	36	2.0+(36)	1400KG
KT-G1.0JS	155015001900	12506801180	60KG	48	2.5KW	1550KG
KT-G1.2JS	175015001900	14506801180	70KG	72	2.5KW	1650KG
KT-G1.5JS	215015001900	18506801180	80KG	96	3.5KW	1800KG
KT-G2.0JS	195018502200	16009001400	100KG	60	4.5KW	2200KG
KT-G2.5JS	235018502200	20009001400	120KG	120	4.5KW	2600KG
KT-G3.0JS	275018502200	20009001400	140KG	120	6KW	3000KG

Steam ozone compound Chinese medicine powder sterilizer

Specifications	Dimensions	Chamber size	steam consumption	ozone depletion	Number of sterilization trays	electricity	Equipment net weight
KT-G0.25JS(F)	110013501900	800600600	25KG	4	12	2+(24)	980KG
KT-G0.36JS(F)	130013501900	1000600600	35KG	4	12	2+(24)	1080KG
KT-G0.6JS(F)	155014001900	1250610910	40KG	7	36	3+(36)	1500KG
KT-G0.8JS(F)	175014001900	1450610910	50KG	9	36	3+(36)	1700KG
KT-G1.0JS	155015001900	12506801180	60KG	11	48	3KW	1800KG
KT-G1.2JS	175015001900	14506801180	70KG	13	72	4KW	1900KG
KT-G1.5JS	215015001900	18506801180	80KG	16	96	4KW	2100KG
KT-G2.0JS	195018502200	16009001400	100KG	20	60	4.5KW	2600KG
KT-G2.5JS	235018502200	20009001400	120KG	25	120	6KW	3100KG
KT-G3.0JS	275018502200	24009001400	140KG	30	120	8KW	3600KG

Advantages

Preservation of Medicinal Properties: They maintain the active medicinal properties of TCM herbs during sterilization.
Reduced Contamination Risk: They eliminate microbial contamination, ensuring the safety and purity of TCM powders.
Extended Shelf Life: Sterilization extends the shelf life of TCM powders, preserving their effectiveness.
Enhanced Hygiene: Sterilization maintains high hygiene standards for safe consumption or application of TCM products.
Customizable Processes: Powder sterilizers can be tailored to different TCM powders' requirements.
Efficiency and Automation: Advanced technologies offer automated processes, improving production efficiency.

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FAQ

What Are Some Common Applications Of Sterilization Autoclaves?

Sterilization autoclaves have a wide range of applications across various industries. They are commonly used in medical and healthcare facilities for sterilizing surgical instruments, medical equipment, and supplies. In laboratories, autoclaves are used to sterilize glassware, media, and lab equipment. They are also utilized in the pharmaceutical industry for sterilizing drug formulations and production equipment. In the food industry, autoclaves are employed for sterilizing canned or packaged foods to ensure safety and extend shelf life. Additionally, research institutions, veterinary clinics, and tattoo parlors often rely on autoclaves for sterilization purposes.

What Is An Autoclave Sterilizer?

An autoclave sterilizer is a device used for sterilizing equipment, instruments, and materials using high-pressure steam. It is commonly used in healthcare facilities, laboratories, and industries where sterilization is critical to prevent the spread of infectious diseases and ensure product safety.

How Long Does A Typical Sterilization Autoclave Cycle Take?

The duration of a sterilization autoclave cycle depends on various factors, including the type of autoclave, the load size, and the materials being sterilized. Generally, a typical autoclave cycle can range from 15 minutes to several hours. Standard gravity displacement autoclaves typically require longer cycle times, typically around 30 to 60 minutes, while pre-vacuum autoclaves can achieve sterilization in shorter times, typically around 15 to 30 minutes. The cycle time also includes the time required for the autoclave to reach the desired temperature and pressure, as well as the subsequent cooling phase. It is important to follow the manufacturer's instructions and guidelines to determine the appropriate cycle time for specific sterilization requirements.

How Does An Autoclave Sterilizer Work?

Autoclave sterilizers work by subjecting the items to be sterilized to high-pressure steam at temperatures above 121 degrees Celsius (250 degrees Fahrenheit). The high pressure and temperature effectively kill microorganisms, including bacteria, viruses, and spores, by disrupting their cellular structures and denaturing proteins. The steam penetrates the items and reaches all surfaces, ensuring thorough sterilization. After the sterilization cycle, the autoclave gradually releases the pressure and cools down, allowing the items to be safely removed.

Can Autoclave Sterilization Be Validated For Effectiveness?

Yes, autoclave sterilization can be validated to ensure its effectiveness in killing microorganisms. Validation involves performing tests and monitoring the autoclave's performance to verify that it consistently achieves the desired level of sterilization. This can be done through biological indicators, such as spore strips or ampoules, that contain highly resistant microorganisms. These indicators are placed in the autoclave along with the items to be sterilized and are later incubated to check for microbial growth. Additionally, physical and chemical indicators, such as temperature and pressure sensors, can be used to monitor and record the autoclave's parameters during the sterilization process. Regular validation ensures that the autoclave is functioning correctly and provides assurance of its sterilization effectiveness.

What Are The Advantages Of Using Autoclave Sterilizers?

What are the advantages of using autoclave sterilizers? A: Autoclave sterilizers offer several advantages over other sterilization methods. Firstly, they provide highly effective and reliable sterilization, eliminating a wide range of microorganisms. Secondly, autoclaves are versatile and can sterilize various items, including medical instruments, glassware, textiles, and laboratory equipment. Thirdly, autoclave sterilization is a simple and cost-effective process, requiring minimal operator intervention once the cycle is started. Additionally, autoclaves are environmentally friendly, as steam sterilization does not require the use of harsh chemicals. Lastly, autoclaves provide documentation and traceability through built-in monitoring and recording systems, ensuring compliance with regulatory standards.

Can Autoclave Sterilization Damage Certain Materials?

Autoclave sterilization can potentially damage heat-sensitive materials, such as plastics, rubber, and delicate instruments. The high temperatures and moisture inside the autoclave can cause melting, deformation, or degradation of these materials. To avoid damage, it is important to consider the compatibility of materials with autoclave sterilization and follow the manufacturer's recommendations. Special autoclave-safe plastics and packaging materials may be used to protect heat-sensitive items during sterilization. For delicate instruments, it may be necessary to use specific autoclave cycles or alternative sterilization methods, such as ethylene oxide sterilization. Proper handling, loading, and packaging techniques can also minimize the risk of damage during autoclave sterilization.

What Safety Precautions Should Be Taken When Using Autoclave Sterilizers?

When using autoclave sterilizers, several safety precautions should be followed. Firstly, proper training should be provided to personnel operating the autoclave to ensure they understand the equipment's operation, safety features, and emergency procedures. Secondly, appropriate personal protective equipment (PPE), such as gloves, lab coats, and safety glasses, should be worn to protect against steam burns and potential chemical hazards. Thirdly, it is important to follow the manufacturer's guidelines for loading the autoclave to avoid overloading and ensure proper steam circulation. Additionally, regular maintenance and inspections should be conducted to ensure the autoclave is functioning correctly and safely.

How Should Autoclave Sterilization Be Monitored And Documented?

Autoclave sterilization should be monitored and documented to ensure compliance with regulatory standards and provide a record of the sterilization process. This can be achieved through built-in monitoring systems in the autoclave, such as temperature and pressure sensors, which continuously record the parameters during the sterilization cycle. Additionally, physical and chemical indicators, such as heat-sensitive tapes and indicators, can be used to visually indicate that the sterilization conditions have been met. It is also important to maintain accurate records of each sterilization cycle, including the date, time, load details, and operator initials. These records should be retained for a specified period as per regulatory requirements. Regular calibration and validation of the autoclave's monitoring systems are necessary to ensure accurate and reliable documentation of the sterilization process.

Can All Materials And Items Be Sterilized Using Autoclave Sterilizers?

While autoclave sterilizers can effectively sterilize a wide range of materials and items, not all materials are suitable for autoclave sterilization. Heat-sensitive materials, such as plastics that can melt or deform under high temperatures, may not be compatible with autoclave sterilization. Additionally, substances that are volatile, corrosive, or flammable should not be subjected to autoclave sterilization. Care should also be taken with items that have intricate or delicate components, as the high-pressure steam can cause damage. It is important to consult the manufacturer's instructions and guidelines to determine the compatibility of specific materials and items with autoclave sterilization.

Are There Different Types Of Autoclave Sterilizers Available?

Yes, there are different types of autoclave sterilizers available to suit various needs and applications. The most common types include gravity displacement autoclaves, where steam displaces the air by gravity, and pre-vacuum autoclaves, which use vacuum cycles to remove air before steam is introduced. Additionally, there are steam-flush pressure-pulse autoclaves that alternate between steam and vacuum pulses for enhanced air removal. The choice of autoclave type depends on factors such as the types of items being sterilized, the required sterilization cycle times, and the desired level of air removal. It is important to select the appropriate type of autoclave based on the specific sterilization requirements to achieve optimal results.

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Laboratory Sterilizer Lab Autoclave Herbal Powder Sterilization Machine for Plant

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Sterilization Equipment

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