Isostatic Press
Electric Lab Cold Isostatic Press (CIP) 12T / 20T / 40T / 60T
Item Number : PCIE
Price varies based on specs and customizations
- Working pressure
- 0-60 T
- Cavity diameter
- 22-50 mm
- Cavity depth
- 70-150 mm
- Piston diameter
- 95-150 mm
- Piston stroke
- 40-50 mm
Shipping:
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Applications
Cold isostatic pressing is a powder metallurgy process that is used to produce dense, uniform parts with improved mechanical properties. The process involves encasing the powder material in a flexible container, which is then filled with a liquid medium such as water, oil, or hydraulic fluid. The container is then subjected to high pressure, which compacts the powder material and eliminates any voids or porosity.
This process is often used in the production of advanced ceramics, metal matrix composites, and metal powders. It offers several advantages over other pressing methods, such as better control of part density and shape, uniform distribution of pressure, and the ability to produce complex shapes.
Lab Electric Isostatic Cold Press is widely used in material researching labs,pharmacy,catalytic reaction,ceramics, electronic industries, it is one high efficient equipment for the sample preparing, due to its small footprint, it easy to carry and move, can work inside the vacuum glove box for processing under vacuum environment.
Feature
- Small footprint, light weight, easy to carry and move, nice fitting vacuum glove box
- High precision digital pressure gauge
- Electric isostatic presses are capable of applying higher pressures compared to manual isostatic presses
- Electric isostatic presses are typically faster and more efficient than manual isostatic presses
- Pressure can be programmed, hydraulic will restart working when pressure drops to set value
- Isostatic press creates a higher and even pressure around the samples,increase sample density
- Can be customized according to your needs
Detail & Parts
Principle
- Volume: The small isostatic tablet press has the characteristics of small size, high pressure, safety, and easy use.
- Mold: The mold is easy to make, relatively low cost, and can form complex shapes and slender products.
- Uniform: The samples pressed by the small isostatic tablet press have uniform density, stable structure, and greatly improved product performance.
Advantages
- The upper plate adopts electroplated countersunk head hexagonal screws, beautiful and space-saving
- Chrome-plated cylinder, smooth surface, no rust, good sealing rubber ring, no oil leakage
- One-piece main board structure, oil pool, main board, oil cylinder in a body, no seal connection
- Extended pulling spring, good rebound effect, not easy to deformation, can achieve the cylinder 30mm return without deformation
- All aluminum alloy hand wheel, beautiful, practical, not easy to break
- Small size, light weight, no oil leakage, can be used in the glove box
- Mold using Japanese high-speed steel, good material, high hardness, no deformation, long service life
- Digital display pressure gauge, more accurate pressure control, pressure display accuracy of 0.01MPa
- Oil pool outside the host, easy to replace the oil, and the oil circuit increased the hydraulic oil filtration device
- Special plunger, using special custom sealing structure, excellent sealing effect
- Pressurizing device, placed in the lowermost corner of the mainframe, the angle is reasonable, pressurizing force does not tilt back
Technical specifications
| Instrument model | PCIE-12T | PCIE-20T | PCIE-40T | PCIE-60T |
|---|---|---|---|---|
| Pressure Range | 0-12T(0-17MPa) | 0-20T(0-21MPa) | 0-40T(0-30MPa) | 0-60T(0-34MPa) |
| Piston diameter | 95mm (d) in chrome plated oil cylinder | 110mm (d) in chrome plated oil cylinder | 130mm (d) in chrome plated oil cylinder | 150mm (d) in chrome plated oil cylinder |
| Pressure gage | Digital display0.0-40.0MPa | Digital display0.0-40.0MPa | Digital display0.0-40.0MPa | Digital display0.0-40.0MPa |
| Maximum piston stroke (T) | 40mm | 40mm | 50mm | 50mm |
| Way of Pressure | Electric pressurization/manual pressurization | Electric pressurization/manual pressurization | Electric pressurization/manual pressurization | Electric pressurization/manual pressurization |
| Pressure replenishment method | Automatic pressurization/manual slow pressurization | Automatic pressurization/manual slow pressurizatio | Automatic pressurization/manual slow pressurization | Automatic pressurization/manual slow pressurization |
| guard | Organic glass | Organic glass | Organic glass | Organic glass |
| ambient temperature | 10℃-40℃ | 10℃-40℃ | 10℃-40℃ | 10℃-40℃ |
| lsostatic pressure | 0-300MPa | 0-300MPa | 0-300MPa | 0-300MPa |
| lsostatic pressure chamber | Φ22×70mm(M×N) | Φ30×120mm(M×N) | Φ40×150mm(M×N) | Φ50×150mm(M×N) |
| External dimensions | 305×430×530mm(L×W×H) | 305×430×600mm(L×W×H) | 355×450×710mm(L×W×H) | 405×470×720mm(L×W×H) |
| power supply | 550W(220V/110 can be customized) | 550W(220V/110 can be customized) | 550W(220V/110 can be customized) | 550W(220V/110 can be customized) |
| Equipment weight | 110Kg | 120Kg | 150Kg | 200Kg |
Operating steps
How to replace accessories and precautions
The operation of Electric Split Lab Isostatic Press is as follows:
1. The samples were put into rubber molds and sealed.
2. Place the assembled rubber mold into the isostatic chamber.
3. Put the chamber pressure head into the chamber and tighten the air release valve.
4. Put the lead screw against the isostatic chamber, close the anti-expansion door, and tighten the oil drain valve stem.
5. Compress the tablet press to the desired pressure.
6. After maintaining the pressure, loosen the oil release valve stem to release the pressure
7. Open the protective door and loosen the bleed screw on the isostatic pressure head.
8. Rotate the screw on the indenter to remove the indenter from the isostatic chamber.
9. Take out the pressed rubber mold from the cavity.
10. Take out the pressed sample from the rubber mold.
Full range of lab press types
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Full range of types of laboratory press molds
We have a full range of molds for you to choose from, and the molds fit the body perfectly.
If you need molds with special shapes, we can also customize them for you.
Warnings
Operator safety is the top important issue! Please operate the equipment with cautions. Working with inflammable& explosive or toxic gases is very dangerous, operators must take all necessary precautions before starting the equipment. Working with positive pressure inside the reactors or chambers is dangerous, operator must fellow the safety procedures strictly. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.
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FAQ
What are laboratory hydraulic machines?
What is a lab press?
What are the advantages of using a manual press?
How does a manual press work?
What types of tasks can be performed using a manual press?
What is Isostatic Pressing?
What are the benefits of isostatic pressing?
What is cold isostatic pressing (CIP)?
Cold Isostatic Pressing (CIP) is a process used to compact and mold powders and other materials into a desired shape by applying hydrostatic pressure at room temperature. The process is performed using a flexible mold, typically made of rubber or plastic, that is filled with a liquid pressure medium such as water, oil, or a specialized fluid.
What are the advantages of using laboratory hydraulic machines?
How do electric laboratory presses work?
What is the purpose of a hydraulic press in lab?
What are the applications of pellet presses?
What are the types of isostatic pressing?
There are two main types of isostatic pressing:
- Hot Isostatic Pressing (HIP): This type of isostatic pressing uses high temperature and high pressure to consolidate and strengthen the material. The material is heated in a sealed container and then subjected to equal pressure from all directions.
- Cold Isostatic Pressing (CIP): In this type of isostatic pressing, the material is compacted at room temperature using hydraulic pressure. This method is commonly used to form ceramic and metal powders into complex shapes and structures.
What are the applications of laboratory hydraulic machines?
What are the advantages of using electric laboratory presses?
What are different type of lab presses?
How does a pellet press work?
What type of isostatic pressing equipment do you have?
What are the advantages of cold isostatic pressing?
- High green strength: Machining of the compacted material in its green state becomes more feasible.
- Materials that are hard to press: Isostatic pressing can be performed on powders without the need for water, lubricants, or binders, making it applicable to a wider range of materials.
- Predictable shrinkage during sintering is achieved due to the high compaction and uniform density.
- Time and cost savings in post-processing are possible due to the ability to create large, complex, and near-net shapes.
- Large aspect ratio parts with uniform density can be produced, resulting in improved quality.
- Green strength enables efficient in-process handling and treatment, reducing production costs.
What is a cold isostatic press?
A cold isostatic press (CIP) is a machine used to compact and mold powders and other materials into a desired shape.
The process works by filling a flexible mold, usually made of rubber or plastic, with a liquid pressure medium like water, oil, or a specialized fluid. This mold is then placed in a closed container, and equal pressure is applied to each surface to achieve a high-pressure environment.
The pressure results in an increase in the product's density and allows it to take on the desired shape.
Cold isostatic pressing is performed at room temperature, in contrast to hot isostatic pressing which is carried out at higher temperatures.
What are the main components of a laboratory hydraulic machine?
What are the applications of electric laboratory presses?
What is manually operated lab press?
What are the benefits of using a pellet press?
Advantages of electric isostatic press?
- Higher pressure: Electric isostatic presses are capable of applying higher pressures compared to manual isostatic presses, which enables the production of denser parts with improved mechanical properties.
- Increased production speed: Electric isostatic presses are typically faster and more efficient than manual isostatic presses, allowing for increased production speed and reduced cycle time.
- Greater precision: Electric isostatic presses offer greater precision and consistency in the pressing process, which results in more uniform and consistent parts.
What are the wet bag process and the dry bag process?
The CIP molding process is divided into two methods: the wet bag process and the dry bag process.
Wet bag process:
In this method, the powder material is placed in a flexible mold bag and placed in a pressure vessel filled with high-pressure liquid. This process is ideal for producing multi-shaped products and is suitable for small to large quantities, including large-sized parts.
Dry bag process:
In the dry bag process, a flexible membrane is integrated into the pressure vessel and is used throughout the pressing process. This membrane separates the pressure fluid from the mold, creating a "dry bag." This method is more hygienic as the flexible mold does not get contaminated with wet powder and requires less cleaning of the vessel. It also features fast cycles, making it ideal for mass producing powder products in an automated process.
Application field of cold isostatic press?
Cold Isostatic Pressing is widely used for various applications, including the consolidation of ceramic powders, compression of graphite, refractory materials, and electrical insulators, as well as the production of fine ceramics for dental and medical applications.
This technology is also making inroads into new fields such as pressing sputtering targets, coating valve parts in engines to reduce wear on cylinder heads, telecommunications, electronics, aerospace, and automotive industries.
What considerations should be taken when selecting a laboratory hydraulic machine?
What considerations should be taken when selecting an electric laboratory press?
What factors should be considered when selecting a pellet press?
What are the wearing parts of cold isostatic pressing equipment?
The wearing parts of cold isostatic equipment are mainly various seals, such as various types of seal rings, valve cores and valve seats.
Do you provide matching cold isostatic press molds?
We offer a variety of standard mold shapes for customers to experiment or validate their process. Custom mold design services are also available upon request.
How long is your delivery time? If I want to customize the instrument, how long does it take?
4.9
out of
5
The delivery was very fast, and the product is of excellent quality. I am very satisfied with my purchase.
4.8
out of
5
The product is worth the money. I have been using it for a few weeks now and it has been working perfectly. I would definitely recommend it.
4.7
out of
5
This is a great product. It is very durable and has a long lifespan. I would definitely buy it again.
4.9
out of
5
This product is very easy to use and has a lot of features. I am very happy with my purchase.
4.8
out of
5
I would definitely recommend this product to anyone who is looking for a high-quality electric lab cold isostatic press.
4.7
out of
5
This product is very durable and has a long lifespan. I would definitely buy it again.
4.9
out of
5
The delivery was very fast, and the product is of excellent quality. I am very satisfied with my purchase.
4.8
out of
5
The product is worth the money. I have been using it for a few weeks now and it has been working perfectly. I would definitely recommend it.
4.7
out of
5
This is a great product. It is very durable and has a long lifespan. I would definitely buy it again.
4.9
out of
5
This product is very easy to use and has a lot of features. I am very happy with my purchase.
4.8
out of
5
I would definitely recommend this product to anyone who is looking for a high-quality electric lab cold isostatic press.
4.7
out of
5
This product is very durable and has a long lifespan. I would definitely buy it again.
4.9
out of
5
The delivery was very fast, and the product is of excellent quality. I am very satisfied with my purchase.
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